CN101698983A - Basalt scraper and manufacturing method thereof - Google Patents

Basalt scraper and manufacturing method thereof Download PDF

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Publication number
CN101698983A
CN101698983A CN200910210727A CN200910210727A CN101698983A CN 101698983 A CN101698983 A CN 101698983A CN 200910210727 A CN200910210727 A CN 200910210727A CN 200910210727 A CN200910210727 A CN 200910210727A CN 101698983 A CN101698983 A CN 101698983A
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scraper
basalt
parts
fiber cloth
link
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CN200910210727A
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CN101698983B (en
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彭俊超
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Hebei Huizhuo New Materials Group Co.,Ltd.
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Individual
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Abstract

The invention discloses a basalt scraper, and the manufacturing method thereof comprises the following steps: (1) preparation of a base material: the base material is formed by bonding Basalt fiber cloth and glass fiber cloth by binder; the binder is liquid resin adhesive; 5-18 parts of epoxy resin flexibilizer, 8-12 parts of dicyandiamide, 0.003-0.008 part of imidazole, 24-48 parts of dimethyl fomamide, 40-60 parts of acetone, 12-35 parts of silica micro-powder, 1.5 parts of molybdenum disulfide, 0.5-1 part of silicon carbide and 0.5-1 part of zirconium steel jade are added into100 parts of phenolic aldehyde by weight; (2) pre-gumming, tailoring, spreading,heating, pressurization and solidification are carried out on the basalt fiber cloth and the glass fiber cloth, thus obtaining plates, and then subsection, grinding and edging are carried out. At the edging end of the scraper, the angle of cutting edge of the scrape is 20-60 degree, the thickness of the scraper is 1.5-5mm, the width thereof is 76-200mm and the length is customized as required; the other end of the scraper is a connecting end, and is connected with a knife rest in forms of being riveted by a U-shaped groove or a rivet, or being riveted by a rivet after butterfly tablets are installed or in the form of milling step surface and the like. The basalt scraper has the advantages of thermostability, favorable strength, simple and convenient manufacturing, low cost and convenient use.

Description

Basalt scraper and manufacture method thereof
(1) technical field:
The present invention relates to a kind of scraper and manufacture method thereof, relate in particular to the novolac epoxy scraper and the manufacture method thereof of a kind of high strength, high tenacity.Belong to the supporting cutter manufacturing technology of paper making equipment field.
(2) background technology:
At present, the used scraper of papermaking equipment is steel spatula or epoxy resin scraper, and in process of production, steel spatula is hard, and the disgrace poor toughness is easy to roller is scratched, and like this, producer has wasted the time because of repairing roller, causes many economic losses; Epoxy resin scraper fragility is big. and temperature tolerance is poor; in use blade is easy to become zigzag and woollen blanket is scratched and causes shutdown; the deliquescing of temperature tolerance official post blade; the dirt of roller top is scraped to be got off; especially when manufacturing writing paper and add graphite powder; being easy to fade make speckles with black trace on the blank sheet of paper, therefore scrap and cause waste serious.
(3) summary of the invention:
The purpose of this invention is to provide a kind of basalt scraper and manufacture method thereof, this scraper is high temperature resistant, wear-resistant, has high strength and high tenacity; This manufacturing approach craft route is reasonable, simple, and cost is low.
The present invention realizes by the following technical programs:
(one), the manufacture method of a kind of basalt scraper of the present invention, its step is as follows:
(1), the preparation of basalt scraper base material: the basalt scraper base material mainly is to be added glass fabric or used basalt fiber cloth by basalt fiber cloth or basalt fiber cloth, and internal layer is formulated through the binding agent bonding with glass fabric plus silicon carbide layer cloth or the beautiful layer of zirconium steel cloth; This binding agent is a liquid resin glue, is to add following other component to make in the novolac epoxy resin of 100 parts of parts by weight, and the parts by weight of other component are as follows:
Epoxy resin toughener 5--18 part; Dicyandiamide 8--12 part;
Imidazoles 0.003--0.008 part; Dimethyl formamide (DMF) 24-48 part;
Acetone 40-60 part; Silicon powder 12-35 part;
1.5 parts of molybdenum bisuphide; Carborundum 0.5-1 part;
The beautiful 0.5-1 part of zirconium steel.
Wherein, described novolac epoxy resin, its model is F51 or NPPN638S or KEP-1138
(2), with the pre-impregnation of the cloth of basalt fiber cloth, glass fabric and other composition, branch sanction, stone, intensification cure under pressure.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing cloth of basalt fiber cloth, glass fabric and other composition, in layer complete as requested then, put into press press curing after press is heated pressurization and become sheet material, then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors, be the end A that puts the first edge on a knife or a pair of scissors at an end that puts the first edge on a knife or a pair of scissors, its blade angle α (being cutting edge and horizontal sextant angle) makes according to customer requirement; The other end (end that does not promptly put the first edge on a knife or a pair of scissors) at scraper is link B.
Wherein, described intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press curing with this.
(3) this basalt scraper (or cry " basalt fibre blade ") except that base material recited above, can also add the fiber cloth material of other composition on demand when preparation, add silicon carbide layer or the beautiful layer of zirconium steel cloth etc. as layer within it.Its structural material can be selected following several form for use: 1. scraper is all used basalt fiber cloth; 2. blade surface two-layer (being each one deck of upper and lower surface) is used basalt fiber cloth, and other uses glass fabric; 3. blade surface has four layers (being each two layers on upper and lower surface) to use basalt fiber cloth, and other uses glass fabric; 4. blade surface two-layer (being each one deck of upper and lower surface) is used basalt fiber cloth, and internal layer is made with glass fabric plus silicon carbide layer cloth or the beautiful layer of zirconium steel cloth.
(two) shape of basalt scraper of the present invention is constructed as follows:
(1) basalt scraper that adopts above-mentioned base material to make, its shape construction size is as follows:
A scraper end along its length is the end A that puts the first edge on a knife or a pair of scissors, and puts the first edge on a knife or a pair of scissors in a Side or the both sides of the end A that puts the first edge on a knife or a pair of scissors, and the blade angle α that puts the first edge on a knife or a pair of scissors (being cutting edge and horizontal sextant angle α) is the 20-60 degree;
Blade thickness is 1.5-5mm.; The scraper width is 76-200mm; Scraper length: the length of this scraper customizes on demand.
Generally speaking, blade thickness is 1.5-2mm, and scraper length is 1-50 rice, and the scraper width is 76-200mm.
This scraper is link B at an end that does not put the first edge on a knife or a pair of scissors, in order to connect knife rest.This link B can with open U type groove pattern or with rivet or after installing the butterfly sheet additional with rivet or mill forms such as step surface, in order to be connected with knife rest.
(2) the various connected modes of this scraper link B, its concrete size is as follows:
Link B is to open U type flute profile formula: then U type slot pitch is from the 10-15 centimetre, and U type groove depth is the 3-3.5 centimetre, U
The type well width is 100--150mm;
Link B is with the rivet form: then rivet pitch is 300--550mm, and rivet length is 5--10mm;
Link B is to install butterfly sheet riveted joint form additional: then butterfly sheet spacing is 300-550mm, and butterfly sheet thickness is 2.5mm.
Link B is to mill the step surface form: this step surface can be arranged on end face or the bottom surface of link B, the width of step surface
Be 1-3cm, the height of step surface is 1/3rd of a blade thickness.This step surface also can all be provided with in end face and the bottom surface of link B.
The basalt scraper that the method for the invention is made, its advantage is: it is high temperature resistant (can reach Celsius 350 and spend not deliquescing, be indeformable), ABRASION RESISTANCE is good, intensity is good, pliability is good, and scraper length can be accomplished non junction in 200 meters.This basalt scraper is installed in knife rest firmly, and price is more cheap than carbon fiber.Its manufacture method is easy, and good manufacturability has been saved fund, has reduced cost.
(4) description of drawings:
Fig. 1 basalt scraper (rivet is housed) schematic perspective view
The blade angle α schematic diagram that Fig. 2 basalt scraper puts the first edge on a knife or a pair of scissors
Fig. 3 installs the basalt scraper schematic perspective view of butterfly sheet riveted joint additional
Fig. 4 opens the basalt scraper schematic perspective view of U type groove
Fig. 5 a, b, c, connect each schematic perspective view of end mill step surface at scraper
Symbol description is as follows among the figure:
A-puts the first edge on a knife or a pair of scissors and holds the B-link blade angle that α-this scraper puts the first edge on a knife or a pair of scissors
(5) specific embodiment:
See shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 a, b, the c
Embodiment 1
(one), the manufacture method of basalt scraper, its step is as follows:
(1), the preparation of basalt scraper base material: the basalt scraper base material all adopts basalt fiber cloth, and is formulated with the binding agent bonding; Be about to basalt fiber cloth through operations such as pre-impregnation, branch sanction, stone, intensification cure under pressures.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing basalt fiber cloth, in layer complete as requested then, put into press press curing after press is heated pressurization and become sheet material, then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors, be the end A that puts the first edge on a knife or a pair of scissors at an end that puts the first edge on a knife or a pair of scissors, its blade angle α (being cutting edge and horizontal sextant angle) (shown in Figure 2) makes (present embodiment is 25 degree) according to customer requirement, then the other end of scraper be link B riveting copper rivet or install the butterfly sheet additional after with the copper rivet riveted joint, see Fig. 1, shown in Figure 3.
Wherein, described intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press curing with this.
(2) this agent bonding is a liquid resin glue, is to add following other component to make in the novolac epoxy resin F51 of 100 parts of parts by weight, and the parts by weight of other component are as follows:
5 parts of epoxy resin tougheners; 10 parts of dicyandiamides; 0.005 part of imidazoles;
24 parts of dimethyl formamides (DMF); 45 parts in acetone; 25 parts of silicon powders;
1.5 parts of molybdenum bisuphide; 0.8 part in carborundum; Beautiful 0.8 part of zirconium steel.
(two) shape of basalt scraper is constructed as follows:
The basalt scraper that adopts above-mentioned base material to make, its shape size dimension is as follows:
Put the first edge on a knife or a pair of scissors in a Side or the both sides of the scraper end A that puts the first edge on a knife or a pair of scissors along its length, cutting edge requires and horizontal sextant angle is 25 degree;
Blade thickness is 2mm.; The scraper width is 76mm; Scraper length is 100 centimeters.
This scraper is that link B is with the copper rivet riveted joint or installs butterfly sheet riveting copper rivet additional in order to connect at the other end that does not put the first edge on a knife or a pair of scissors
Knife rest.The copper rivet of riveted joint, its rivet pitch is 300mm, rivet length is 8mm; If install riveting again behind the butterfly sheet additional
Copper rivet connects, and then the spacing of butterfly sheet is 300mm, and butterfly sheet thickness is 2.5mm.
Embodiment 2
(one), the manufacture method of basalt scraper, its step is as follows:
(1), the preparation of basalt scraper base material: the basalt scraper base material mainly is to bond formulated by basalt fiber cloth, glass fabric through binding agent, this agent bonding is a liquid resin glue, be to add following other component to make in the novolac epoxy resin NPPN638S of 100 parts of parts by weight, the parts by weight of other component are as follows:
10 parts of epoxy resin tougheners; 8 parts of dicyandiamides; 0.003 part of imidazoles;
30 parts of dimethyl formamides (DMF); 42 parts in acetone; 20 parts of silicon powders;
1.5 parts of molybdenum bisuphide; 1 part in carborundum; Beautiful 1 part of zirconium steel.
(2), with basalt fiber cloth, the pre-impregnation of glass fabric, branch sanction, stone, intensification cure under pressure.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing basalt fiber cloth, glass fabric, use basalt fiber cloth according to blade surface two-layer (being each one deck of upper and lower surface) then, other uses the requirement of glass fabric, in layer complete, put into press press curing after press is heated pressurization and become sheet material, then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors, an end that is putting the first edge on a knife or a pair of scissors, its blade angle α (being cutting edge and horizontal sextant angle) is 35 degree, open U type groove at the other end (end that does not promptly put the first edge on a knife or a pair of scissors) of scraper then, see shown in Figure 4.
Wherein, described intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press curing with this.
(two) shape of basalt scraper is constructed as follows:
The basalt scraper that adopts above-mentioned base material to make, its shape size dimension is as follows:
Put the first edge on a knife or a pair of scissors in a Side or the both sides of the scraper end A that puts the first edge on a knife or a pair of scissors along its length, cutting edge requires and horizontal sextant angle is 35 degree;
Blade thickness is 3mm.; The scraper width is 80mm; Scraper length is 200 centimeters.
This scraper is link B at the other end that does not put the first edge on a knife or a pair of scissors, and is out that U type groove is in order to connect knife rest.The concrete chi of this U type groove
Very little as follows: U type slot pitch is from 10 centimeters, and U type groove depth is 3 centimeters, and U type well width is 100mm.
Embodiment 3
(one), the manufacture method of basalt scraper, its step is as follows:
(1), the preparation of basalt scraper base material: the basalt scraper base material mainly is to bond formulated by basalt fiber cloth, glass fabric through binding agent, this agent bonding is a liquid resin glue, be to add following other component to make in the novolac epoxy resin KEF-1138 of 100 parts of parts by weight, the parts by weight of other component are as follows:
18 parts of epoxy resin tougheners; 12 parts of dicyandiamides; 0.008 part of imidazoles;
45 parts of dimethyl formamides (DMF); 50 parts in acetone; 30 parts of silicon powders;
1.5 parts of molybdenum bisuphide; 0.7 part in carborundum; Beautiful 0.7 part of zirconium steel.
(2), with basalt fiber cloth, the pre-impregnation of glass fabric, branch sanction, stone, intensification cure under pressure.Specifically be exactly with basalt fiber cloth, glass fabric uses the liquid resin glue for preparing through the high temperature gluing, (promptly go up for four layers according to blade surface then, each is two-layer for lower surface) use basalt fiber cloth, other uses the requirement of glass fabric, in layer complete, put into press press curing after press is heated pressurization and become sheet material, then this sheet material is carried out itemize, grind, put the first edge on a knife or a pair of scissors, the blade angle α that puts the first edge on a knife or a pair of scissors makes (present embodiment is 35 degree) according to customer requirement, mill step surface at the opposite side that puts the first edge on a knife or a pair of scissors (end that does not promptly put the first edge on a knife or a pair of scissors) then, if step surface is milled in end face or bottom surface at link B, as Fig. 6 a, shown in Fig. 6 b, if step surface is all milled in end face and bottom surface at link B, shown in Fig. 6 c.
Wherein, described intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press curing with this.
(two) shape of basalt scraper is constructed as follows:
(1) basalt scraper that adopts above-mentioned base material to make, its shape size dimension is as follows:
Put the first edge on a knife or a pair of scissors in a Side or the both sides of the scraper end A that puts the first edge on a knife or a pair of scissors along its length, cutting edge requires and horizontal sextant angle is 35 degree;
Blade thickness is 2.5mm.; The scraper width is 90mm; Scraper length is 250 centimeters.
This scraper the other end that does not put the first edge on a knife or a pair of scissors be link be to mill step form in order to connect knife rest.This step surface can be arranged on the end face or the bottom surface of link, and the width of step surface is 2cm, and the height of step surface is 1/3rd of a blade thickness.

Claims (10)

1. the manufacture method of a basalt scraper, it is characterized in that: its manufacturing step is as follows:
(1), the preparation of basalt scraper base material: the basalt scraper base material is that basalt fiber cloth or basalt fiber cloth add glass fabric or use basalt fiber cloth, and internal layer is formulated through the binding agent bonding with glass fabric plus silicon carbide layer cloth or the beautiful layer of zirconium steel cloth; This binding agent is a liquid resin glue, is to add following other component to make in the novolac epoxy resin of 100 parts of parts by weight, and the parts by weight of other component are as follows:
Epoxy resin toughener 5--18 part; Dicyandiamide 8--12 part;
Imidazoles 0.003--0.008 part; Dimethyl formamide 24-48 part;
Acetone 40-60 part; Silicon powder 12-35 part;
1.5 parts of molybdenum bisuphide; Carborundum 0.5-1 part;
The beautiful 0.5-1 part of zirconium steel;
(2), with basalt fiber cloth, the pre-impregnation of glass fabric, branch sanction, stone, intensification cure under pressure; Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing basalt fiber cloth, glass fabric, in layer complete as requested then, put into press press curing after press is heated pressurization and become sheet material, then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors, be the end that puts the first edge on a knife or a pair of scissors at an end that puts the first edge on a knife or a pair of scissors, its blade angle is made according to customer requirement; The other end at scraper is a link;
Wherein, described intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press curing with this;
(3) this basalt scraper, its structural material are selected following several form for use: 1. scraper is all used basalt fiber cloth; 2. the two-layer basalt fiber cloth of using of blade surface, other uses glass fabric; 3. blade surface has four layers to use basalt fiber cloth, and other uses glass fabric; 4. blade surface is two-layer, each one deck basalt fiber cloth of promptly upper and lower surface, and internal layer is made with glass fabric plus silicon carbide layer cloth or the beautiful layer of zirconium steel cloth.
2. the manufacture method of basalt scraper according to claim 1, it is characterized in that: its model of described novolac epoxy resin is F51 or NPPN638S or KEP-1138.
3. basalt scraper, it is characterized in that: its shape is constructed as follows:
This scraper end that puts the first edge on a knife or a pair of scissors along its length puts the first edge on a knife or a pair of scissors, and cutting edge requires and horizontal sextant angle is the 20-60 degree;
Blade thickness is 1.5-5mm.; The scraper width is 76-200mm; Scraper length: the length of this scraper customizes on demand;
This scraper is a link at the other end that does not put the first edge on a knife or a pair of scissors, in order to connect knife rest.
4. basalt scraper according to claim 3 is characterized in that: this link is with opening U type groove pattern in order to be connected with knife rest.
5. basalt scraper according to claim 3 is characterized in that: this link is connected with knife rest with rivet.
6. basalt scraper according to claim 3 is characterized in that: this link is connected with knife rest with rivet after installing the butterfly sheet additional.
7. basalt scraper according to claim 3 is characterized in that: this link is connected with knife rest with milling the step surface pattern, and this step surface is arranged on the end face of link, and the height of step surface is 1/3rd of a blade thickness.
8. basalt scraper according to claim 3 is characterized in that: this link is connected with knife rest with milling the step surface pattern, and this step surface is arranged on the bottom surface of link, and the height of step surface is 1/3rd of a blade thickness.
9. basalt scraper according to claim 3 is characterized in that: this link is connected with knife rest with milling the step surface pattern, and this step surface is arranged on the end face and the bottom surface of link.
10. basalt scraper according to claim 3 is characterized in that: the length of this scraper is 1-50 rice.
CN2009102107271A 2009-10-16 2009-10-16 Manufacturing method of basalt scraper Active CN101698983B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102267044A (en) * 2010-06-07 2011-12-07 客来博企业股份有限公司 Molding processing method for blade of tool and molding structure for blade of tool

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2151168Y (en) * 1993-01-18 1993-12-29 国营营口市老边区绝缘材料厂 Binded superlength EPGC1 board cutter
CN2377277Y (en) * 1999-07-02 2000-05-10 张伟 Wrinkling doctor for crepe paper
FI20000254A0 (en) * 2000-02-08 2000-02-08 Valmet Corp Composite blade and method of making it
CN100387775C (en) * 2006-04-13 2008-05-14 山东科技大学 Wearable papermaking coating scraper

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102267044A (en) * 2010-06-07 2011-12-07 客来博企业股份有限公司 Molding processing method for blade of tool and molding structure for blade of tool
CN102267044B (en) * 2010-06-07 2013-10-30 客来博企业股份有限公司 Molding processing method for blade of tool and molding structure for blade of tool

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Address before: 053100 intersection of Xingyuan North Street, Yuangong 2nd Road, small and medium sized enterprises, economic development zone, Zaoqiang County, Hengshui City, Hebei Province

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Granted publication date: 20120208

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