CN101698983B - Manufacturing method of basalt scraper - Google Patents

Manufacturing method of basalt scraper Download PDF

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Publication number
CN101698983B
CN101698983B CN2009102107271A CN200910210727A CN101698983B CN 101698983 B CN101698983 B CN 101698983B CN 2009102107271 A CN2009102107271 A CN 2009102107271A CN 200910210727 A CN200910210727 A CN 200910210727A CN 101698983 B CN101698983 B CN 101698983B
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basalt
scraper
parts
fiber cloth
knife
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CN101698983A (en
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彭俊超
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Hebei Huizhuo New Materials Group Co.,Ltd.
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Abstract

The invention discloses a method for manufacturing a basalt scraper, comprising the following steps: (1) preparation of a base material: the base material is formed by bonding Basalt fiber cloth or the basalt fiber and glass fiber cloth, and bonding the glass fiber cloth and silicon carbide fiber cloth to form an inner layer through a binder; the binder is liquid resin adhesive; 5-18 parts of epoxy resin flexibilizer, 8-12 parts of dicyandiamide, 0.003-0.008 part of imidazole, 24-48 parts of dimethyl fomamide, 40-60 parts of acetone, 12-35 parts of silica micro-powder, 1.5 parts of molybdenum disulfide, 0.5-1 part of silicon carbide and 0.5-1 part of zirconium steel jade are added into100 parts of phenolic aldehyde by weight; (2) pre-gumming, tailoring, spreading,heating, pressurization and solidification are carried out on the basalt fiber cloth and the glass fiber cloth to obtain plates, and then subsection, grinding and edging are carried out. The basalt scraper has the advantages of thermostability, favorable strength, simple and convenient manufacturing, low cost and convenient use.

Description

The manufacturing approach of basalt scraper
(1) technical field:
The present invention relates to a kind of scraper and manufacturing approach thereof, relate in particular to the novolac epoxy scraper and the manufacturing approach thereof of a kind of high strength, high tenacity.Belong to the supporting cutter manufacturing technology of paper making equipment field.
(2) background technology:
At present, the used scraper of papermaking equipment is steel spatula or epoxy resin scraper, and in process of production, steel spatula is hard, and the disgrace poor toughness is easy to scratch roller, and like this, producer has wasted the time because of repairing roller, causes many economic losses; Epoxy resin scraper fragility is big. and temperature tolerance is poor; In use blade is easy to become zigzag and scratches woollen blanket and causes shutdown; The deliquescing of temperature tolerance official post blade, the dirt of roller top is scraped to be got off, especially when manufacturing writing paper and add graphite powder; Being easy to fade make speckles with black trace on the blank sheet of paper, therefore scrap and cause waste serious.
(3) summary of the invention:
The purpose of this invention is to provide a kind of basalt scraper and manufacturing approach thereof, this scraper is high temperature resistant, wear-resistant, has high strength and high tenacity; This manufacturing approach craft route is reasonable, simple, and cost is low.
The present invention realizes through following technical scheme:
(one), the manufacturing approach of a kind of basalt scraper of the present invention, its step is following:
(1), the preparation of basalt scraper base material: the basalt scraper base material mainly is to add glass fabric by basalt fiber cloth or basalt fiber cloth, and internal layer is formulated through the binding agent bonding with glass fabric plus silicon carbide layer cloth or fused alumina zirconia layer cloth; This binding agent is a liquid resin glue, is in the novolac epoxy resin of 100 parts of parts by weight, to add following other component to process, and the parts by weight of other component are following:
Epoxy resin toughener 5--18 part; Dicyandiamide 8--12 part;
Imidazoles 0.003--0.008 part; Dimethyl formamide (DMF) 24-48 part;
Acetone 40-60 part; Silicon powder 12-35 part;
1.5 parts of molybdenum bisuphide; Carborundum 0.5-1 part;
Fused alumina zirconia 0.5-1 part.
Wherein, described novolac epoxy resin, its model is F51 or NPPN638S or KEP-1138
(2), with the cloth preimpregnation glue of basalt fiber cloth, glass fabric and other composition, divide sanction, stone, intensification cure under pressure.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing cloth of basalt fiber cloth, glass fabric and other composition; In layer complete as requested then; Put into press press cured after the press warming and pressurizing and become sheet material; Then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors, be the end A that puts the first edge on a knife or a pair of scissors at an end that puts the first edge on a knife or a pair of scissors, its blade angle α (being cutting edge and horizontal sextant angle) makes according to customer requirement; The other end (end that does not promptly put the first edge on a knife or a pair of scissors) at scraper is link B.
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this.
(3) this basalt scraper (or cry " basalt fibre blade ") except that base material recited above, can also add the fiber cloth material of other composition on demand when preparation, add silicon carbide layer or fused alumina zirconia layer cloth etc. like layer within it.Its structural material can be selected following several kinds of forms for use: 1. scraper is all used basalt fiber cloth; 2. blade surface two-layer (being each one deck of upper and lower surface) is used basalt fiber cloth, and other uses glass fabric; 3. blade surface has four layers (being each two layers on upper and lower surface) to use basalt fiber cloth, and other uses glass fabric; 4. blade surface two-layer (being each one deck of upper and lower surface) is used basalt fiber cloth, and internal layer is processed with glass fabric plus silicon carbide layer cloth or fused alumina zirconia layer cloth.
(two) shape of basalt scraper of the present invention structure is as follows:
(1) basalt scraper that adopts above-mentioned base material to make, its shape construction size is following:
A scraper end along its length is the end A that puts the first edge on a knife or a pair of scissors, and puts the first edge on a knife or a pair of scissors in the one or both sides of the end A that puts the first edge on a knife or a pair of scissors, and the blade angle α that puts the first edge on a knife or a pair of scissors (being cutting edge and horizontal sextant angle α) is the 20-60 degree;
Blade thickness is 1.5-5mm.; The scraper width is 76-200mm; Scraper length: the length of this scraper customizes on demand.
Generally speaking, blade thickness is 1.5-2mm, and scraper length is 1-50 rice, and the scraper width is 76-200mm.
This scraper is link B at an end that does not put the first edge on a knife or a pair of scissors, in order to connect knife rest.This link B can with open U type groove pattern or with rivet or after installing the butterfly sheet additional with rivet or mill forms such as step surface, in order to be connected with knife rest.
(2) the various connected modes of this scraper link B, its concrete size is following:
Link B is to open U type flute profile formula: then U type slot pitch is from the 10-15 centimetre, and U type groove depth is the 3-3.5 centimetre, and U type well width is 100--150mm;
Link B is with the rivet form: then rivet pitch is 300--550mm, and rivet length is 5--10mm;
Link B is to install butterfly sheet riveted joint form additional: then butterfly sheet spacing is 300-550mm, and butterfly sheet thickness is 2.5mm.
Link B is to mill the step surface form: this step surface can be arranged on end face or the bottom surface of link B, and the width of step surface is 1-3cm, and the height of step surface is 1/3rd of a blade thickness.This step surface also can all be provided with in end face and the bottom surface of link B.
The basalt scraper that the method for the invention is made, its advantage is: it is high temperature resistant (can reach Celsius 350 and spend not deliquescing, be indeformable), ABRASION RESISTANCE is good, intensity is good, pliability is good, and scraper length can be accomplished non junction in 200 meters.This basalt scraper is installed in knife rest firmly, and price is more cheap than carbon fiber.Its manufacturing approach is easy, and good manufacturability has been saved fund, has reduced cost.
(4) description of drawings:
Fig. 1 basalt scraper (rivet is housed) schematic perspective view
The blade angle α sketch map that Fig. 2 basalt scraper puts the first edge on a knife or a pair of scissors
Fig. 3 installs the basalt scraper schematic perspective view of butterfly sheet riveted joint additional
Fig. 4 opens the basalt scraper schematic perspective view of U type groove
Fig. 5 a, b, c, connect each schematic perspective view of end mill step surface at scraper
Symbol description is following among the figure:
A-puts the first edge on a knife or a pair of scissors and holds the B-link blade angle that α-this scraper puts the first edge on a knife or a pair of scissors
(5) specific embodiment:
See shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 a, b, the c
Embodiment 1
(one), the manufacturing approach of basalt scraper, its step is following:
(1), the preparation of basalt scraper base material: the basalt scraper base material all adopts basalt fiber cloth, and is formulated with the binding agent bonding; Be about to basalt fiber cloth through operations such as preimpregnation glue, branch sanction, stone, intensification cure under pressures.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing basalt fiber cloth; In layer complete as requested then; Put into press press cured after the press warming and pressurizing and become sheet material; Then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors, be the end A that puts the first edge on a knife or a pair of scissors at an end that puts the first edge on a knife or a pair of scissors, its blade angle α (being cutting edge and horizontal sextant angle) (shown in Figure 2) makes (present embodiment is 25 degree) according to customer requirement; Then the other end of scraper be link B riveting copper rivet or install the butterfly sheet additional after with the copper rivet riveted joint, see Fig. 1, shown in Figure 3.
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this.
(2) this agent bonding is a liquid resin glue, is in the novolac epoxy resin F51 of 100 parts of parts by weight, to add following other component to process, and the parts by weight of other component are following:
5 parts of epoxy resin tougheners; 10 parts of dicyandiamides; 0.005 part of imidazoles;
24 parts of dimethyl formamides (DMF); 45 parts in acetone; 25 parts of silicon powders;
1.5 parts of molybdenum bisuphide; 0.8 part in carborundum; 0.8 part of fused alumina zirconia.
(two) shape of basalt scraper structure is as follows:
The basalt scraper that adopts above-mentioned base material to make, its shape size dimension is following:
Put the first edge on a knife or a pair of scissors in the one or both sides of the scraper end A that puts the first edge on a knife or a pair of scissors along its length, cutting edge requires and horizontal sextant angle is 25 degree;
Blade thickness is 2mm.; The scraper width is 76mm; Scraper length is 100 centimeters.
This scraper is that link B is with the copper rivet riveted joint or installs butterfly sheet riveting copper rivet additional in order to connect knife rest at the other end that does not put the first edge on a knife or a pair of scissors.The copper rivet of riveted joint, its rivet pitch is 300mm, rivet length is 8mm; The riveting copper rivet connects if install additional behind the butterfly sheet again, and then the spacing of butterfly sheet is 300mm, and butterfly sheet thickness is 2.5mm.
Embodiment 2
(one), the manufacturing approach of basalt scraper, its step is following:
(1), the preparation of basalt scraper base material: the basalt scraper base material mainly is to bond formulated by basalt fiber cloth, glass fabric through binding agent; This agent bonding is a liquid resin glue; Be in the novolac epoxy resin NPPN638S of 100 parts of parts by weight, to add following other component to process, the parts by weight of other component are following:
10 parts of epoxy resin tougheners; 8 parts of dicyandiamides; 0.003 part of imidazoles;
30 parts of dimethyl formamides (DMF); 42 parts in acetone; 20 parts of silicon powders;
1.5 parts of molybdenum bisuphide; 1 part in carborundum; 1 part of fused alumina zirconia.
(2), with basalt fiber cloth, glass fabric preimpregnation glue, branch sanction, stone, intensification cure under pressure.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing basalt fiber cloth, glass fabric; Use basalt fiber cloth according to blade surface two-layer (being each one deck of upper and lower surface) then, other is in layer completed with the requirement of glass fabric; Put into press press cured after the press warming and pressurizing and become sheet material; Then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors, at an end that puts the first edge on a knife or a pair of scissors, its blade angle α (being cutting edge and horizontal sextant angle) is 35 degree; Open U type groove at the other end (end that does not promptly put the first edge on a knife or a pair of scissors) of scraper then, see shown in Figure 4.
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this.
(two) shape of basalt scraper structure is as follows:
The basalt scraper that adopts above-mentioned base material to make, its shape size dimension is following:
Put the first edge on a knife or a pair of scissors in the one or both sides of the scraper end A that puts the first edge on a knife or a pair of scissors along its length, cutting edge requires and horizontal sextant angle is 35 degree;
Blade thickness is 3mm.; The scraper width is 80mm; Scraper length is 200 centimeters.
This scraper is link B at the other end that does not put the first edge on a knife or a pair of scissors, and is out that U type groove is in order to connect knife rest.The concrete size of this U type groove is following: U type slot pitch is from 10 centimeters, and U type groove depth is 3 centimeters, and U type well width is 100mm.
Embodiment 3
(one), the manufacturing approach of basalt scraper, its step is following:
(1), the preparation of basalt scraper base material: the basalt scraper base material mainly is to bond formulated by basalt fiber cloth, glass fabric through binding agent; This agent bonding is a liquid resin glue; Be in the novolac epoxy resin KEF-1138 of 100 parts of parts by weight, to add following other component to process, the parts by weight of other component are following:
18 parts of epoxy resin tougheners; 12 parts of dicyandiamides; 0.008 part of imidazoles;
45 parts of dimethyl formamides (DMF); 50 parts in acetone; 30 parts of silicon powders;
1.5 parts of molybdenum bisuphide; 0.7 part in carborundum; 0.7 part of fused alumina zirconia.
(2), with basalt fiber cloth, glass fabric preimpregnation glue, branch sanction, stone, intensification cure under pressure.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing basalt fiber cloth, glass fabric; Use basalt fiber cloth according to four layers of blade surface (be upper and lower surface each two-layer) then, other is in layer completed with the requirement of glass fabric; Put into press press cured after the press warming and pressurizing and become sheet material; Then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors, the blade angle α that puts the first edge on a knife or a pair of scissors makes (present embodiment is 35 degree) according to customer requirement, mills step surface at the opposite side that puts the first edge on a knife or a pair of scissors (end that does not promptly put the first edge on a knife or a pair of scissors) then; If step surface is milled in end face or bottom surface at link B; Shown in Fig. 6 a, Fig. 6 b, if all mill step surface, shown in Fig. 6 c in end face and the bottom surface of link B.
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this.
(two) shape of basalt scraper structure is as follows:
(1) basalt scraper that adopts above-mentioned base material to make, its shape size dimension is following:
Put the first edge on a knife or a pair of scissors in the one or both sides of the scraper end A that puts the first edge on a knife or a pair of scissors along its length, cutting edge requires and horizontal sextant angle is 35 degree;
Blade thickness is 2.5mm.; The scraper width is 90mm; Scraper length is 250 centimeters.
This scraper is that link is to mill the step surface form in order to connect knife rest at the other end that does not put the first edge on a knife or a pair of scissors.This step surface can be arranged on the end face or the bottom surface of link, and the width of step surface is 2cm, and the height of step surface is 1/3rd of a blade thickness.

Claims (2)

1. the manufacturing approach of a basalt scraper, it is characterized in that: its manufacturing step is following:
(1), the preparation of basalt scraper base material: the basalt scraper base material is that basalt fiber cloth or basalt fiber cloth add glass fabric, and internal layer is formulated through the binding agent bonding with glass fabric plus silicon carbide layer cloth; This binding agent is a liquid resin glue, is in the novolac epoxy resin of 100 parts of parts by weight, to add following other component to process, and the parts by weight of other component are following:
Epoxy resin toughener 5--18 part; Dicyandiamide 8--12 part;
Imidazoles 0.003--0.008 part; Dimethyl formamide 24-48 part;
Acetone 40-60 part; Silicon powder 12-35 part;
1.5 parts of molybdenum bisuphide; Carborundum 0.5-1 part;
Fused alumina zirconia 0.5-1 part;
(2), with basalt fiber cloth, glass fabric preimpregnation glue, branch sanction, stone, intensification cure under pressure; Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing basalt fiber cloth, glass fabric; In layer complete as requested then; Put into press press cured after the press warming and pressurizing and become sheet material; Then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors, be the end that puts the first edge on a knife or a pair of scissors at an end that puts the first edge on a knife or a pair of scissors, its blade angle is made according to customer requirement; The other end at scraper is a link;
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this.
2. the manufacturing approach of basalt scraper according to claim 1, it is characterized in that: its model of described novolac epoxy resin is F51 or NPPN638S or KEP-1138.
CN2009102107271A 2009-10-16 2009-10-16 Manufacturing method of basalt scraper Active CN101698983B (en)

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102267044B (en) * 2010-06-07 2013-10-30 客来博企业股份有限公司 Molding processing method for blade of tool and molding structure for blade of tool

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2151168Y (en) * 1993-01-18 1993-12-29 国营营口市老边区绝缘材料厂 Binded superlength EPGC1 board cutter
CN2377277Y (en) * 1999-07-02 2000-05-10 张伟 Wrinkling doctor for crepe paper
EP1123751A1 (en) * 2000-02-08 2001-08-16 Metso Paper, Inc.(Reg.No. 763281) Composite blade and a method for its manufacture
CN1834343A (en) * 2006-04-13 2006-09-20 山东科技大学 Wearable papermaking coating scraper

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2151168Y (en) * 1993-01-18 1993-12-29 国营营口市老边区绝缘材料厂 Binded superlength EPGC1 board cutter
CN2377277Y (en) * 1999-07-02 2000-05-10 张伟 Wrinkling doctor for crepe paper
EP1123751A1 (en) * 2000-02-08 2001-08-16 Metso Paper, Inc.(Reg.No. 763281) Composite blade and a method for its manufacture
CN1834343A (en) * 2006-04-13 2006-09-20 山东科技大学 Wearable papermaking coating scraper

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