CN101698984B - Manufacturing method of wiper blade - Google Patents

Manufacturing method of wiper blade Download PDF

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Publication number
CN101698984B
CN101698984B CN2009102107286A CN200910210728A CN101698984B CN 101698984 B CN101698984 B CN 101698984B CN 2009102107286 A CN2009102107286 A CN 2009102107286A CN 200910210728 A CN200910210728 A CN 200910210728A CN 101698984 B CN101698984 B CN 101698984B
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parts
cloth
cleaning doctor
glass fabric
knife
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CN101698984A (en
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彭俊超
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Hebei Huizhuo New Materials Group Co ltd
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Abstract

The invention discloses a manufacturing method of wiper blade. The manufacturing method comprises the following steps of: (1) preparing a base material by sandwiching and then bonding a silicon carbide layer between a carbon fiber fabric and a fiberglass fabric or between fiberglass fabrics, wherein a bonder is liquid resin glue which is prepared by adding5 to 18 parts of epoxy resin toughening agent, 8 to 12 parts of dicyandiamide, 0.003 to 0.008 parts of imidazole, 24 to 48 parts of dimethyl formamide, 40 to 60 parts of acetone, 12 to 35 parts of silica micropowder, 1.5 parts of molybdenum disulfide, 0.5 to 1 part of silicon carbide and 0.5 to 1 part of zirconium corundum into 100 parts of novolac epoxy resin; and (2) predipping the base material with glue, cutting the base material into pieces, spreading the pieces, raising the temperature to cure the pieces into a plate, dividing the plate into strips, grinding the strips and edging each strip. The wiper blade is high temperature resistant, good in strength, strong in decontamination capacity of a dryer part, and simple and convenient in manufacturing.

Description

The manufacturing approach of cleaning doctor
(1) technical field:
The present invention relates to a kind of resin blade, relate in particular to a kind of cleaning doctor and manufacturing approach thereof that is used for messy drying cylinder and is stained with the calender of hard dirt, belong to the supporting cutter manufacturing technology of paper making equipment field.
(2) background technology:
At present, the used scraper of papermaking equipment is steel spatula or epoxy resin scraper, and in process of production, steel spatula is hard, and the disgrace poor toughness is easy to scratch roller, and like this, producer has wasted the time because of repairing roller, causes many economic losses; Epoxy resin scraper fragility is big. and temperature tolerance is poor; In use blade is easy to become zigzag and scratches woollen blanket and causes shutdown; The deliquescing of temperature tolerance official post blade, the dirt of roller top is scraped to be got off, especially when manufacturing writing paper and add graphite powder; Being easy to fade make speckles with black trace on the blank sheet of paper, therefore scrap and cause waste serious.
(3) summary of the invention:
The purpose of this invention is to provide a kind of cleaning doctor and manufacturing approach thereof, this cleaning doctor is high temperature resistant, wear-resistant, has high strength and high tenacity; Can be used for messy drying cylinder and be stained with the calender of hard dirt; Dirt-removing power is strong in drying cylinder portion, and manufacturing approach is simple, and cost is low.
The present invention realizes through following technical scheme:
(one), the manufacturing approach of a kind of cleaning doctor of the present invention, its step is following:
(1), the preparation of cleaning doctor base material: the cleaning doctor base material mainly is by carbon cloth and glass fabric or all uses glass fabric; Internal layer midway folder one deck silicon carbide fibre layer of cloth or fused alumina zirconia fiber layer of cloth; Formulated through the binding agent bonding; This binding agent is a liquid resin glue, is in the novolac epoxy resin of 100 parts of parts by weight, to add following other component to process, and the parts by weight of other component are following:
Epoxy resin toughener 5--18 part; Dicyandiamide 8--12 part;
Imidazoles 0.003--0.008 part; Dimethyl formamide (DMF) 24-48 part;
Acetone 40-60 part; Silicon powder 12-35 part;
1.5 parts of molybdenum bisuphide; Carborundum 0.5-1 part;
Fused alumina zirconia 0.5-1 part.
Wherein, described novolac epoxy resin, its model is F51 or NPPN638S or KEP-1138
(2), with glass fabric and carbon cloth preimpregnation glue, divide sanction, stone, intensification cure under pressure.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing glass fabric and carbon cloth; Internal layer midway folder one deck silicon carbide fibre layer of cloth or fused alumina zirconia fiber layer of cloth; In layer complete as requested then, put into press press cured after the press warming and pressurizing and become sheet material, then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors; Be the end A that puts the first edge on a knife or a pair of scissors at an end that puts the first edge on a knife or a pair of scissors, its blade angle α (being cutting edge and horizontal sextant angle) makes according to customer requirement; The other end (end that does not promptly put the first edge on a knife or a pair of scissors) at scraper is link B.
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this.
(3) this cleaning doctor; Its structural material can be selected following several kinds of forms for use: 1. blade surface two-layer (being each one deck of upper and lower surface) is with carbon cloth (accounting for 20%); Other about 80% uses glass fabric, therebetween one deck silicon carbide fibre layer of cloth or fused alumina zirconia fiber layer of cloth; 2. all use glass fabric, therebetween one deck silicon carbide fibre layer of cloth or fused alumina zirconia fiber layer of cloth.
(two) shape of this cleaning doctor structure is as follows:
(1) cleaning doctor that adopts above-mentioned base material to make, its shape construction size is following:
A scraper end along its length is the end A that puts the first edge on a knife or a pair of scissors, and puts the first edge on a knife or a pair of scissors in the one or both sides of the end A that puts the first edge on a knife or a pair of scissors, and the blade angle α that puts the first edge on a knife or a pair of scissors (being cutting edge and horizontal sextant angle α) is the 20-60 degree; Blade thickness is 1.5-5mm.; The scraper width is 76-200mm; The length of this scraper can customize on demand.
Generally speaking, blade thickness is 1.5-2mm, and scraper length is 1-50 rice, and the scraper width is 76-200mm.
This scraper is link B at an end that does not put the first edge on a knife or a pair of scissors, in order to connect knife rest.This link B can with open U type groove pattern or with rivet or after installing the butterfly sheet additional with rivet or mill forms such as step surface, in order to be connected with knife rest.
(2) the various connected modes of this scraper link B, its concrete size is following:
Link B is to open U type flute profile formula: then U type slot pitch is from the 10-15 centimetre, and U type groove depth is the 3-3.5 centimetre, and U type well width is 100--150mm;
Link B is with the rivet form: then rivet pitch is 300--550mm, and rivet length is 5--10mm;
Link B is to install butterfly sheet riveted joint form additional: then butterfly sheet spacing is 300-550mm, and butterfly sheet thickness is 2.5mm.
Link B is to mill the step surface form: this step surface can be arranged on end face or the bottom surface of link B, and the width of step surface is 1-3cm, and the height of step surface is 1/3rd of a blade thickness.This step surface also can all be provided with in end face and the bottom surface of link B.
The cleaning doctor that the method for the invention is made, its advantage is: it is high temperature resistant, ABRASION RESISTANCE good, intensity is good, pliability is good.This cleaning doctor is installed in knife rest firmly, and method for making is easy, good manufacturability, and cost is low, can be used for messy drying cylinder and be stained with the calender of hard dirt, goes the ability of dirt strong in drying cylinder portion, can make the cylinder face gloss occur.
(4) description of drawings:
Fig. 1 cleaning doctor (rivet is housed) schematic perspective view
The blade angle α sketch map that Fig. 2 cleaning doctor puts the first edge on a knife or a pair of scissors
Fig. 3 installs the cleaning doctor schematic perspective view of butterfly sheet riveted joint additional
Fig. 4 opens the cleaning doctor schematic perspective view of U type groove
Fig. 5 a, b, c, connect each schematic perspective view of end mill step surface at scraper
Symbol description is following among the figure:
A-puts the first edge on a knife or a pair of scissors and holds B-link α-blade angle
(5) specific embodiment:
See shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 a, b, the c
Embodiment 1
(one), the manufacturing approach of cleaning doctor, its step is following:
(1), the preparation of cleaning doctor base material: the cleaning doctor base material all adopts glass fabric, and internal layer midway folder one deck silicon carbide fibre cloth is formulated with the binding agent bonding; Be about to glass fabric behind preimpregnation glue, branch sanction, stone, internal layer midway folder one deck silicon carbide fibre cloth, cure under pressure thereafter heats up.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing glass fabric; In layer complete as requested then; Internal layer midway folder one deck silicon carbide fibre cloth is put into press press cured after the press warming and pressurizing and is become sheet material, then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors; Be the end A that puts the first edge on a knife or a pair of scissors at an end that puts the first edge on a knife or a pair of scissors, its blade angle α (being cutting edge and horizontal sextant angle) sees shown in Figure 2.Make (present embodiment is 25 degree) according to customer requirement, then the other end of scraper be link B riveting copper rivet or install the butterfly sheet additional after with the copper rivet riveted joint, see Fig. 1, shown in Figure 3.
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this.
(2) this agent bonding is a liquid resin glue, is in the novolac epoxy resin F51 of 100 parts of parts by weight, to add following other component to process, and the parts by weight of other component are following:
5 parts of epoxy resin tougheners; 10 parts of dicyandiamides; 0.005 part of imidazoles;
24 parts of dimethyl formamides (DMF); 45 parts in acetone; 25 parts of silicon powders;
1.5 parts of molybdenum bisuphide; 0.8 part in carborundum; 0.8 part of fused alumina zirconia.
(two) shape of cleaning doctor structure is as follows:
The cleaning doctor that adopts above-mentioned base material to make, its shape size dimension is following:
Put the first edge on a knife or a pair of scissors in the one or both sides of the scraper end A that puts the first edge on a knife or a pair of scissors along its length, cutting edge requires and horizontal sextant angle is 25 degree;
Blade thickness is 2mm.; The scraper width is 76mm; Scraper length is 100 centimeters.
This scraper is that link B is with the copper rivet riveted joint or installs butterfly sheet riveting copper rivet additional in order to connect knife rest at the other end that does not put the first edge on a knife or a pair of scissors.The copper rivet of riveted joint, its rivet pitch is 300mm, rivet length is 8mm; The riveting copper rivet connects if install additional behind the butterfly sheet again, and then the spacing of butterfly sheet is 300mm, and butterfly sheet thickness is 2.5mm.
Embodiment 2
(one), the manufacturing approach of cleaning doctor, its step is following:
(1), the preparation of cleaning doctor base material: the cleaning doctor base material mainly is by carbon cloth and glass fabric; Internal layer midway folder one deck fused alumina zirconia cloth; Formulated through the binding agent bonding; This agent bonding is a liquid resin glue, is in the novolac epoxy resin NPPN638S of 100 parts of parts by weight, to add following other component to process, and the parts by weight of other component are following:
10 parts of epoxy resin tougheners; 8 parts of dicyandiamides; 0.003 part of imidazoles;
30 parts of dimethyl formamides (DMF); 42 parts in acetone; 20 parts of silicon powders;
1.5 parts of molybdenum bisuphide; 1 part in carborundum; 1 part of fused alumina zirconia.
(2), with carbon cloth (accounting for 20%) and glass fabric (accounting for 80%), internal layer midway folder one deck fused alumina zirconia cloth, then preimpregnation glue, divide sanction, stone, intensification cure under pressure.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing carbon cloth and glass fabric, use carbon cloth according to blade surface two-layer (being each one deck of upper and lower surface) then, other is with the requirement of glass fabric; In layer complete; Internal layer midway folder one deck fused alumina zirconia cloth is put into press press cured after the press warming and pressurizing and is become sheet material, then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors; An end that is putting the first edge on a knife or a pair of scissors; Its blade angle α (being cutting edge and horizontal sextant angle) is 35 degree, opens U type groove at the other end (end that does not promptly put the first edge on a knife or a pair of scissors) of scraper then, sees shown in Figure 4.
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this.
(two) shape of cleaning doctor structure is as follows:
The cleaning doctor that adopts above-mentioned base material to make, its shape size dimension is following:
Put the first edge on a knife or a pair of scissors in the one or both sides of the scraper end A that puts the first edge on a knife or a pair of scissors along its length, cutting edge requires and horizontal sextant angle is 35 degree;
Blade thickness is 3mm.; The scraper width is 80mm; Scraper length is 200 centimeters.
This scraper is link B at the other end that does not put the first edge on a knife or a pair of scissors, and is out that U type groove is in order to connect knife rest.The concrete chi of this U type groove
As follows very little: U type slot pitch is from 10 centimeters, and U type groove depth is 3 centimeters, and U type well width is 100mm.
Embodiment 3
(one), the manufacturing approach of cleaning doctor, its step is following:
(1), the preparation of cleaning doctor base material: the cleaning doctor base material mainly is by carbon cloth and glass fabric; Internal layer midway folder one deck silicon carbide fibre cloth; Formulated through the binding agent bonding; This agent bonding is a liquid resin glue, is in the novolac epoxy resin KEF-1138 of 100 parts of parts by weight, to add following other component to process, and the parts by weight of other component are following:
18 parts of epoxy resin tougheners; 12 parts of dicyandiamides; 0.008 part of imidazoles;
45 parts of dimethyl formamides (DMF); 50 parts in acetone; 30 parts of silicon powders;
1.5 parts of molybdenum bisuphide; 0.7 part in carborundum; 0.7 part of fused alumina zirconia.
(2), with carbon cloth (accounting for 20%) and glass fabric (accounting for 80%), internal layer midway folder one deck silicon carbide fibre cloth, then preimpregnation glue, divide sanction, stone, intensification cure under pressure.Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing carbon cloth and glass fabric, use carbon cloth according to blade surface two-layer (being each one deck of upper and lower surface) then, other is with the requirement of glass fabric; In layer complete, internal layer midway folder one deck silicon carbide fibre cloth is put into press press cured after the press warming and pressurizing and is become sheet material; Then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors; At an end that puts the first edge on a knife or a pair of scissors, its blade angle α (being cutting edge and horizontal sextant angle) is 35 degree, mills step surface at the opposite side that puts the first edge on a knife or a pair of scissors (end that does not promptly put the first edge on a knife or a pair of scissors) then; If step surface is milled in end face or bottom surface at link B; Shown in Fig. 6 a, Fig. 6 b, if all mill step surface, shown in Fig. 6 c in end face and the bottom surface of link B.
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this.
(two) shape of this cleaning doctor structure is as follows:
(1) cleaning doctor that adopts above-mentioned base material to make, its shape size dimension is following:
Put the first edge on a knife or a pair of scissors in the one or both sides of the scraper end A that puts the first edge on a knife or a pair of scissors along its length, cutting edge requires and horizontal sextant angle is 35 degree;
Blade thickness is 2.5mm.; The scraper width is 90mm; Scraper length is 250 centimeters.
This scraper is that link is to mill the step surface form in order to connect knife rest at the other end that does not put the first edge on a knife or a pair of scissors.This step surface can be arranged on the end face or the bottom surface of link, and the width of step surface is 2cm, and the height of step surface is 1/3rd of a blade thickness.

Claims (2)

1. the manufacturing approach of a cleaning doctor, it is characterized in that: its manufacturing step is following:
(1), the preparation of cleaning doctor base material: the cleaning doctor base material is by carbon cloth and glass fabric or all use glass fabric, and internal layer centre position folder one deck silicon carbide fibre layer of cloth is formulated through the binding agent bonding; This binding agent is a liquid resin glue, is in the novolac epoxy resin of 100 parts of parts by weight, to add following other component to process, and the parts by weight of other component are following:
Epoxy resin toughener 5--18 part; Dicyandiamide 8--12 part;
Imidazoles 0.003--0.008 part; Dimethyl formamide 24-48 part;
Acetone 40-60 part; Silicon powder 12-35 part;
1.5 parts of molybdenum bisuphide; Carborundum 0.5-1 part;
Fused alumina zirconia 0.5-1 part;
(2), with glass fabric and carbon cloth preimpregnation glue, divide sanction, stone, intensification cure under pressure; Specifically be exactly to use the liquid resin glue for preparing through the high temperature gluing glass fabric and carbon cloth; Internal layer centre position folder one deck silicon carbide fibre layer of cloth; In layer complete as requested then, put into press press cured after the press warming and pressurizing and become sheet material, then this sheet material is carried out itemize, grinds, puts the first edge on a knife or a pair of scissors; Be the end that puts the first edge on a knife or a pair of scissors at an end that puts the first edge on a knife or a pair of scissors, its blade angle is made according to customer requirement; The other end at scraper is a link;
Wherein, said intensification cure under pressure, its intensification is progressively to heat from low to high, the highlyest is added to 260 degree Celsius, and its pressurization is progressively to pressurize from low to high, and the highest unit square that is pressurized to centimetre is 80 kilograms, carries out press cured with this;
(3) this cleaning doctor, its structural material can be selected following several kinds of forms for use: 1. blade surface is two-layer, and each one deck of promptly upper and lower surface is used carbon cloth, and other uses glass fabric, internal layer centre position folder one deck silicon carbide fibre layer of cloth; 2. all use glass fabric, internal layer centre position folder one deck silicon carbide fibre layer of cloth or fused alumina zirconia fiber layer of cloth.
2. the manufacturing approach of cleaning doctor according to claim 1, it is characterized in that: its model of described novolac epoxy resin is F51 or NPPN638S or KEP-1138.
CN2009102107286A 2009-10-16 2009-10-16 Manufacturing method of wiper blade Active CN101698984B (en)

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Application Number Priority Date Filing Date Title
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CN201110250417XA Division CN102277774A (en) 2009-10-16 2009-10-16 Cleaning scraper

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102154902B (en) * 2011-03-02 2013-06-05 彭俊超 Carbon fiber scraper and manufacturing method thereof
CN115122670A (en) * 2022-06-27 2022-09-30 河北博研玻璃钢有限公司 Scraper for cleaning roller surface

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Application publication date: 20100428

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