CN101695890A - Process for engraving three-dimensional large-sized copper pattern roller by using laser - Google Patents
Process for engraving three-dimensional large-sized copper pattern roller by using laser Download PDFInfo
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- CN101695890A CN101695890A CN 200910063708 CN200910063708A CN101695890A CN 101695890 A CN101695890 A CN 101695890A CN 200910063708 CN200910063708 CN 200910063708 CN 200910063708 A CN200910063708 A CN 200910063708A CN 101695890 A CN101695890 A CN 101695890A
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- decalcomania
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Abstract
The invention relates to a process for engraving a three-dimensional large-sized copper pattern roller by using laser, which comprises the following technological steps of: (A), designing a printed pattern; (B), processing the surface; (C), engraving; (D), detecting; (E), removing pigment on the surface; (F), polishing the surface; and (G), electroplating. The invention has the following advantages that: (1) the environment is protected, and the discharge of the waste liquid of chemicals does not exist in the entire engraving process; (2) the engraving accuracy is high, and the engraving quality is good; and (3) the labor strength is low, the efficiency is high, and time, labour and force are saved.
Description
Technical field
The present invention relates to graining roll artistic carving field.Relate in particular to the artistic carving of laser three-D large-sized copper graining roll.
Background technology
Straight at present through more than 0.8-1.5 rice, length is the erosion carving technology of taking pictures in the large-sized copper pattern roller more than 1 meter (graining roll, dandy roll, applicator roll) artistic carving, this artistic carving weak point is: the waste liquid that produces in the corrosion process of taking pictures can cause environmental pollution, and the engraving quality is good inadequately, labour intensity is big, the time-consuming effort of taking a lot of work.
Summary of the invention
Purpose of the present invention is exactly at the present large-sized copper stamp above-mentioned deficiency of erosion carving technology of taking pictures, and a kind of process for engraving three-dimensional large-sized copper pattern roller by using laser is provided.
Process for engraving three-dimensional large-sized copper pattern roller by using laser, processing step is:
A, decalcomania design; Draw out the decalcomania of color separation layering with computer; And whole decalcomania is divided into several zones (accurate contraposition when being convenient to carve);
B, surface treatment: evenly smear thickness 0.1-0.15mm with the asphalt caulk of black on copper stamp roller die base surface earlier;
C, engraving: will be placed on the engraving platform of 3-d laser carving machine through the copper stamp roller die base after the surface treatment, the decalcomania of computer output color separation layering is given the 3-d laser carving machine, and the 3-d laser carving machine carries out layering and carves step by step on copper stamp roller die base; It is as follows that mode is carved in concrete layering step by step:
A, determine datum line and the engraving starting point;
The subregion engraving is advanced in b, several zones of dividing by decalcomania, and carving speed is regulated by the 3-d laser carving machine, optimum speed 0.1M
2/ minute;
C, carving depth is the decalcomania of 0.05-0.1mm in subregion;
D, carving depth is the decalcomania of 0.1-0.2mm in subregion again;
E, carving depth is the decalcomania of 0.2-0.4mm in subregion again;
F, carving depth is a decalcomania more than the 0.4mm in subregion again, promptly finishes the engraving of this district's decalcomania;
Finish the engraving of decalcomania in other several zone in this way;
D, the colored roller that the sixth of the twelve Earthly Branches engraving is finished detect, to defective position by hand engraving machine repair;
E, be the asphalt caulk that 10% sodium hydroxide solution is removed lip-deep black with 60 ℃ of concentration to the colored roller after repairing;
F, surface finish: the colored roller of removing behind the asphalt caulk is polished with wool polishing wheel;
G, plating: according to the requirement of decalcomania, the electroplating film bed thickness is at 0.03-0.10mm.
Advantage of the present invention is: 1, protection environment, no chemicals discharging of waste liquid in the whole engraving process; 2, engraving precision height, quality is good; 3, labour intensity is low, the efficient height, and the time and labour saving is laborsaving.
The specific embodiment
A, decalcomania design; Draw out the decalcomania of color separation layering with computer; And whole decalcomania is divided into several zones (accurate contraposition when being convenient to carve);
B, surface treatment: evenly smear on copper stamp roller die base surface with colorant (asphalt caulk of black or coloured enamel) earlier, thickness 0.1-0.15mm is convenient to observe engraving effect when the effect that is coated with colorant is to be used to carve;
C, engraving: will be placed on the engraving platform of 3-d laser carving machine through the copper stamp roller die base after the surface treatment, the decalcomania of computer output color separation layering is given the 3-d laser carving machine, and the 3-d laser carving machine carries out layering and carves step by step on copper stamp roller die base; It is as follows that mode is carved in concrete layering step by step:
A, determine datum line and the engraving starting point;
The subregion engraving is advanced in b, several zones of dividing by decalcomania, and carving speed is regulated by the 3-d laser carving machine, optimum speed 0.1M
2/ minute;
C, carving depth is the decalcomania of 0.05-0.1mm in subregion;
D, carving depth is the decalcomania of 0.1-0.2mm in subregion again;
E, carving depth is the decalcomania of 0.2-0.4mm in subregion again;
F, carving depth is a decalcomania more than the 0.4mm in subregion again, promptly finishes the engraving of this district's decalcomania;
Finish the engraving of decalcomania in other several zone in this way;
D, the colored roller that the sixth of the twelve Earthly Branches engraving is finished detect, to defective position by hand engraving machine repair;
E, be the asphalt caulk that 10% sodium hydroxide solution is removed lip-deep black with 60 ℃ of concentration to the colored roller after repairing;
F, surface finish: the colored roller of removing behind the asphalt caulk is polished with wool polishing wheel;
G, plating: according to the requirement of decalcomania, the electroplating film bed thickness is at 0.03-0.10mm.
Claims (1)
1. process for engraving three-dimensional large-sized copper pattern roller by using laser is characterized in that processing step is:
A, decalcomania design; Draw out the decalcomania of color separation layering with computer; And whole decalcomania is divided into several zones;
B, surface treatment: evenly smear thickness 0.1-0.15mm with colorant on copper stamp roller die base surface earlier;
C, engraving: will be placed on the engraving platform of 3-d laser carving machine through the copper stamp roller die base after the surface treatment, the decalcomania of computer output color separation layering is given the 3-d laser carving machine, and the 3-d laser carving machine carries out layering and carves step by step on copper stamp roller die base; It is as follows that mode is carved in concrete layering step by step:
A, determine datum line and the engraving starting point;
The subregion engraving is advanced in b, several zones of dividing by decalcomania, and carving speed is regulated by the 3-d laser carving machine, optimum speed 0.1M
2/ minute;
C, carving depth is the decalcomania of 0.05-0.1mm in subregion;
D, carving depth is the decalcomania of 0.1-0.2mm in subregion again;
E and then in subregion carving depth be the decalcomania of 0.2-0.4mm;
F, carving depth is a decalcomania more than the 0.4mm in subregion again, promptly finishes the engraving of this district's decalcomania;
Finish the engraving of decalcomania in other several zone in this way;
D, the colored roller that the sixth of the twelve Earthly Branches engraving is finished detect, to defective position by hand engraving machine repair;
E, be that 10% sodium hydroxide solution is removed lip-deep colorant with 60 ℃ of concentration to the colored roller after repairing;
F, surface finish: the colored roller of removing behind the asphalt caulk is polished with wool polishing wheel;
G, plating: according to the requirement of decalcomania, the electroplating film bed thickness is at 0.03-0.10mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910063708 CN101695890B (en) | 2009-08-22 | 2009-08-22 | Process for engraving three-dimensional large-sized copper pattern roller by using laser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200910063708 CN101695890B (en) | 2009-08-22 | 2009-08-22 | Process for engraving three-dimensional large-sized copper pattern roller by using laser |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101695890A true CN101695890A (en) | 2010-04-21 |
| CN101695890B CN101695890B (en) | 2011-01-26 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200910063708 Expired - Fee Related CN101695890B (en) | 2009-08-22 | 2009-08-22 | Process for engraving three-dimensional large-sized copper pattern roller by using laser |
Country Status (1)
| Country | Link |
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| CN (1) | CN101695890B (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102489881A (en) * | 2011-11-21 | 2012-06-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Laser texturing method for plate welding machine box |
| CN102489882A (en) * | 2011-11-30 | 2012-06-13 | 深圳市木森科技有限公司 | Method, device and equipment for colloid removal with laser |
| CN103171243A (en) * | 2011-12-20 | 2013-06-26 | 上海运申制版模具有限公司 | Laser version character net-point processing method |
| CN103419465A (en) * | 2012-05-18 | 2013-12-04 | 上海运安制版有限公司 | Laser etching technology of roller for wallpaper printing |
| CN104494282A (en) * | 2014-12-30 | 2015-04-08 | 广东省南方彩色制版有限公司 | Method for repairing gravure printing layout by laser |
| CN104626728A (en) * | 2015-02-03 | 2015-05-20 | 龙游运城压纹制版有限公司 | Method for engraving embossing roller |
| CN104723655A (en) * | 2013-12-18 | 2015-06-24 | 佛山运城压纹制版有限公司 | High imitation lace embroidery embossing roller production process |
| CN105015144A (en) * | 2015-08-11 | 2015-11-04 | 广东省南方彩色制版有限公司 | Laser template making technology for multi-layer embossing template |
| CN105437727A (en) * | 2015-09-11 | 2016-03-30 | 太仓帝亚尔雕刻制版有限公司 | Embossed roller machining process |
| CN108297490A (en) * | 2017-01-13 | 2018-07-20 | 上海众邦制版科技有限公司 | A kind of wallpaper dandy roll production method |
| CN110450398A (en) * | 2019-08-29 | 2019-11-15 | 荆门市国弘模具有限公司 | A kind of tablecloth printing production line |
| CN110576301A (en) * | 2019-06-24 | 2019-12-17 | 荆门市国弘模具有限公司 | method for combining laser engraving and chemical engraving with engraving mold |
| CN115139694A (en) * | 2021-03-30 | 2022-10-04 | 汪敏辉 | Technological method of machine carving hardware |
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2009
- 2009-08-22 CN CN 200910063708 patent/CN101695890B/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102489881A (en) * | 2011-11-21 | 2012-06-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Laser texturing method for plate welding machine box |
| CN102489882A (en) * | 2011-11-30 | 2012-06-13 | 深圳市木森科技有限公司 | Method, device and equipment for colloid removal with laser |
| CN103171243A (en) * | 2011-12-20 | 2013-06-26 | 上海运申制版模具有限公司 | Laser version character net-point processing method |
| CN103419465A (en) * | 2012-05-18 | 2013-12-04 | 上海运安制版有限公司 | Laser etching technology of roller for wallpaper printing |
| CN103419465B (en) * | 2012-05-18 | 2016-03-23 | 上海运安制版有限公司 | A kind of laser etch process of wallpaper printing roller |
| CN104723655A (en) * | 2013-12-18 | 2015-06-24 | 佛山运城压纹制版有限公司 | High imitation lace embroidery embossing roller production process |
| CN104494282B (en) * | 2014-12-30 | 2015-12-09 | 广东省南方彩色制版有限公司 | The method of the impaired gravure space of a whole page of a kind of laser repairing |
| CN104494282A (en) * | 2014-12-30 | 2015-04-08 | 广东省南方彩色制版有限公司 | Method for repairing gravure printing layout by laser |
| CN104626728A (en) * | 2015-02-03 | 2015-05-20 | 龙游运城压纹制版有限公司 | Method for engraving embossing roller |
| CN105015144A (en) * | 2015-08-11 | 2015-11-04 | 广东省南方彩色制版有限公司 | Laser template making technology for multi-layer embossing template |
| CN105015144B (en) * | 2015-08-11 | 2016-04-20 | 广东省南方彩色制版有限公司 | A kind of laser plate-making technique of multilayer embossing masterplate |
| CN105437727A (en) * | 2015-09-11 | 2016-03-30 | 太仓帝亚尔雕刻制版有限公司 | Embossed roller machining process |
| CN108297490A (en) * | 2017-01-13 | 2018-07-20 | 上海众邦制版科技有限公司 | A kind of wallpaper dandy roll production method |
| CN110576301A (en) * | 2019-06-24 | 2019-12-17 | 荆门市国弘模具有限公司 | method for combining laser engraving and chemical engraving with engraving mold |
| CN110450398A (en) * | 2019-08-29 | 2019-11-15 | 荆门市国弘模具有限公司 | A kind of tablecloth printing production line |
| CN110450398B (en) * | 2019-08-29 | 2024-03-01 | 荆门市国弘模具有限公司 | Tablecloth printing production line |
| CN115139694A (en) * | 2021-03-30 | 2022-10-04 | 汪敏辉 | Technological method of machine carving hardware |
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| CN101695890B (en) | 2011-01-26 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20100421 Assignee: Guangdong Nanfang Color Plate Co., Ltd. Assignor: Xiao Yunguo Contract record no.: 2013440000057 Denomination of invention: Process for engraving three-dimensional large-sized copper pattern roller by using laser Granted publication date: 20110126 License type: Exclusive License Record date: 20130225 |
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| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110126 Termination date: 20180822 |