CN101693606B - Composite high-efficient environment-friendly powdery cement grinding aid - Google Patents

Composite high-efficient environment-friendly powdery cement grinding aid Download PDF

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Publication number
CN101693606B
CN101693606B CN2009102068775A CN200910206877A CN101693606B CN 101693606 B CN101693606 B CN 101693606B CN 2009102068775 A CN2009102068775 A CN 2009102068775A CN 200910206877 A CN200910206877 A CN 200910206877A CN 101693606 B CN101693606 B CN 101693606B
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cement
citric acid
acid waste
grinding aid
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CN101693606A (en
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王盛海
周俊华
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Shandong Tianhui Technology Co.,Ltd.
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DONG'E DONGCHANG TIANHUI TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/52Grinding aids; Additives added during grinding
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00017Aspects relating to the protection of the environment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention belongs to the technical field of cement technology admixtures, and particularly relates to a composite high-efficient environment-friendly powdery cement grinding aid which is made by materials with the following weight ratio: 40 to 50 percent of treated citric acid slag, 10 to 20 percent of flyash, 5 to 10 percent of molasses, 5 to 10 percent of anhydrous sodium sulfate, 5 to 10 percent of sodium silicate, 1 to 3 percent of triethanolamine, 1 to 3 percent of tri-isopropanolamine, 5 to 10 percent of slaked lime, and 10 to 20 percent of calcium lignosulphonate. The treated citric acid slag is obtained by ultrasonication. The composite high-efficient environment-friendly powdery cement grinding aid has the beneficial effects of: wide applicability, low dosing amount, improved grinding aiding effect, improved early-stage strength and later-stage strength of cement, saved cement clinker, adoption of industrial residue as the main body, and being green and environment-friendly.

Description

A kind of composite high-efficient environment-friendly powdery cement grinding aid
Technical field
The invention belongs to the technical field of cement industry admixture, particularly a kind of composite high-efficient environment-friendly powdery cement grinding aid.In the grinding process of manufacture of cement, add this kind grinding aid, reach the effect that improves mill efficiency, improves cement performance.
Background technology
At present, how the powdery cement grinding aid that cement production enterprise generally uses is with NaCl, Na 2SO 3Be that the master carries out composite product, exist the deficiency and the defective of many technical elements: bring Cl more in the cement into -, Na +Ion, the harm concrete performance; The doping level height mostly is doping level more than 1%; Grinding-aid effect is poor, generally can improve cement grinding mill unit-hour output about 10%; Reinforced effects is poor, can improve the early strength of cement usually, and can not improve the intensity in later stage.
Summary of the invention
The present invention the invention provides a kind of composite high-efficient environment-friendly powdery cement grinding aid in order to solve the deficiency of above technical elements, and multiple inorganic industry byproduct and kinds of surface promoting agent are combined with each other, and does not contain Cl -Ion, Na +Ion content is few; Can improve cement grinding mill unit-hour output about 15%; Improve cement early strength more than 15%, improve the cement later strength more than 10%.Thereby improve cement grinding efficient, reduce production costs, improve cement performance; Use multiple industry byproduct simultaneously, be beneficial to environment protection, help improving social benefit.
Composite high-efficient environment-friendly powdery cement grinding aid of the present invention is characterized in that being made by following materials of weight proportions:
Citric acid waste 40-50% flyash 10-20% molasses 5-10% after the processing
Anhydrous sodium sulphate 5-10% water glass 5-10% trolamine 1%-3%
Tri-isopropanolamine 1-3% slaked lime 5-10% calcium lignin sulphonate 10%-20%
Citric acid waste after the described processing adopts following method to handle: get the 1000Kg citric acid waste, adopt ultrasonication after 2-4 hour, be crushed to the 20-50 order with pulverizer; Ultrasonic frequency is 20KHz~50KHz, and power is 40-50KW.
Citric acid waste is the waste residue that citric acid production enterprise discharges, and the present invention utilizes citric acid waste to replace the plaster of paris to make cement setting retarder, but directly uses citric acid waste, can cause that the storehouse blanking of clinker grinding mill bistrique is not smooth, and the cement early strength of producing is on the low side.Innovative point of the present invention mainly is with the ultrasonication of citric acid waste in certain intensity, makes citric acid waste have better dispersiveness, and oilness meets or exceeds the performance of the plaster of paris.
Anhydrous sodium sulphate claims Sodium sulfate anhydrous.min(99), thenardite again, natural saltcake dehydration processing is arranged, and many industrial enterprises by-product is also arranged, and its major ingredient is Na 2SO 4The content of natural process reaches 99%, the common 90%-95% of the content of industrial by-product; Industrial by-product sodium sulfate is because the industrial trade difference of by-product is brought also difference of impurity into, and its result of use is also different.Na 2SO 4The Ca that produces during with hydrated cementitious (OH) 2Reaction generates Ca SO 4With Na OH, Ca SO 4With tricalcium aluminate (C in the cement 3A), tetracalcium aluminoferrite (C 4AF) reaction generates aquation calcium sulphoaluminate and aquation sulphur calcium ferrite and their sosoloid rapidly, and very fast crystallization also forms nucleus, has promoted aquation, the crystallization of other compositions of cement, thereby cement early strength is improved; Sodium sulfate owing to generated Na OH, and increases basicity in hydration reaction, helps active mixed material hydration reaction in the cement, thereby plays early strength function.
Flyash is that flue dust is discharged in the fuel-burning power plant, and through the active material that selection by winnowing is collected, its major ingredient is SiO 2, Al 2O 3,, be divided into one-level, secondary and three grades of flyash according to its physical property characteristic difference.The present invention adopts one-level, second class powered coal ash.Among the present invention, flyash mainly plays carrier function, utilizes the specific surface area of its ultra-fine grain raising cement simultaneously, increases the density of cement.
Calcium lignin sulphonate is that sulphite process is produced xylogen separated behind chemical fibre slurry or the paper pulp by the product after closing among the CaO, between the molecular weight 20000-50000, belongs to anion surfactant.Its characteristic has tangible dissemination to cement granules, can improve the velocity of flow of material in the mill in cement pulverizing course.
Molasses are the sugar industry waste residue, contain materials such as OH, COOH, carbonyl because of it, have strong polarity, and adsorption is good, is attracted on the nucleus (embryos) of cement-hydrate, hinders the crystallization continued growth, mainly is to C in the cement 3The A hydrate delays and postpones, and helps the crystal development of other hydrates simultaneously.Molasses mainly work to regulate cement setting time and intermediary and later stages intensity in the present invention.
Trolamine (TEA) can promote C in the cement minerals 3The aquation of A suppresses C 3S, C 2The S aquation.Because of the N atom is arranged, it has a pair of not shared electron in the trolamine molecule, is easy to form covalent linkage with metal ion, and complexing takes place; Form comparatively stable complex compound with metal ion; These complex compounds have formed many solvable districts in solution, thereby have improved the rate of diffusion of hydrated product, improve the early strength of cement; Trolamine has increasing specific surface area is arranged in cement pulverizing course simultaneously, reduces fineness, accelerates the grinding aid effect of flow velocity.
Tri-isopropanolamine (TIPA) can promote C in the cement minerals 4The aquation of AF suppresses C 3A, C 3The S aquation.Existing amino in the tri-isopropanolamine molecule contains hydroxyl again, has the over-all properties of amine and alcohol; By with difficult aquation mineral C 4Complex reaction takes place in AF, promotes C 4AF continues the later strength that aquation improves cement.Tri-isopropanolamine has good dissemination in cement pulverizing course simultaneously, helps the raising of mill output.
The preparation method of composite high-efficient environment-friendly powdery cement grinding aid of the present invention
A, at first citric acid waste is carried out ultrasonication, pulverize the citric acid waste after obtaining handling.
B, molasses, trolamine, tri-isopropanolamine are made into the aqueous solution of 60% concentration, the aqueous solution that calcium lignin sulphonate is made into 30% concentration is stand-by.
C, in cone-type mixer, adds citric acid waste after flyash and the processing, add solution among the step b successively by proportioning while stirring then, stirred jointly 10 minutes by proportioning.
D. in cone-type mixer, add other material while stirring by proportioning at last, stir jointly after 15 minutes and be finished product.
Beneficial effect of the present invention:
<1〉suitability is wide, by adjusting the cement that mix proportion scheme can be applicable to different varieties.
<2〉addition content is low, only is 1% of cement weight ratio.
<3〉grinding aid is carried and is produced effect and reach 15%, can economize on electricity 15%.
<4〉improve cement early strength more than 15%, improve later strength more than 10%.
<5〉can save cement clinker 8-10% usually, many admixtures industrial residue 8-10%.
<6〉the product main body is an industrial residue, chloride ion-containing not, and alkali content is low, is green, environmentally friendly machine.
Embodiment:
Example 1:
At first get the 1000Kg citric acid waste, adopt ultrasonication after 2 hours, be crushed to about 40 orders the citric acid waste after obtaining handling with pulverizer; Ultrasonic frequency is 40KHz, and power is 50KW.
With the 60Kg molasses, trolamine 10Kg, tri-isopropanolamine 30Kg adds in the stirred pot, adds water and converts into 60% the aqueous solution; The 100Kg calcium lignin sulphonate is added in the stirred pot, add water and convert into 30% aqueous solution.
Take by weighing the citric acid waste after the above-mentioned processing of 450Kg, 150Kg flyash adds in the cone-type mixer, adds above-mentioned solution while stirring, stirs then 10 minutes; Take by weighing the 80Kg anhydrous sodium sulphate, 70Kg water glass, 60Kg slaked lime add cone-type mixer successively while stirring; Stirred at last 15 minutes, discharging is finished product.
With above-mentioned composite high-efficient environment-friendly powdery cement grinding aid, be used for the preparation of ordinary Portland cement.
The cement ingredient scheme:
Numbering Grog (%) Volcanic ash (%) Gypsum (%) Grinding aid (%)
1 65 30 5 0
2 65 30 4 1
3 57 38 4 1
Test-results
Figure G2009102068775D00041
Example 2:
At first get the 1000Kg citric acid waste, adopt ultrasonication after 4 hours, be crushed to about 40 orders the citric acid waste after obtaining handling with pulverizer; Ultrasonic frequency is 30KHz, and power is 40KW.
With the 80Kg molasses, trolamine 20Kg, tri-isopropanolamine 10Kg adds in the stirred pot, adds water and converts into 60% the aqueous solution; The 160Kg calcium lignin sulphonate is added in the stirred pot, add water and convert into 30% aqueous solution.
Take by weighing the citric acid waste after the above-mentioned processing of 420Kg, 100Kg flyash adds in the cone-type mixer, adds above-mentioned solution while stirring, stirs then 10 minutes; Take by weighing the 50Kg anhydrous sodium sulphate, 100Kg water glass, 60Kg slaked lime add cone-type mixer successively while stirring; Stirred at last 15 minutes, discharging is finished product.
With above-mentioned composite high-efficient environment-friendly powdery cement grinding aid, be used for the preparation of ordinary Portland cement.
The cement ingredient scheme:
Numbering Grog (%) Flyash (%) Gypsum (%) Grinding aid (%)
1 65 30 5 0
2 65 30 4 1
3 57 38 4 1
Test-results:
Figure G2009102068775D00051

Claims (1)

1. the preparation method of a composite high-efficient environment-friendly powdery cement grinding aid is characterized in that adopting following steps:
A, at first citric acid waste is carried out ultrasonication and pulverize the citric acid waste after obtaining handling; Described ultrasonication is pulverized: get the 1000Kg citric acid waste, adopt ultrasonication after 2-4 hour, be crushed to the 20-50 order with pulverizer; Ultrasonic frequency is 20KHz~50KHz, and power is 40-50KW;
B, molasses, trolamine, tri-isopropanolamine are made into the aqueous solution of 60% concentration, the aqueous solution that calcium lignin sulphonate is made into 30% concentration is stand-by;
C, in cone-type mixer, adds citric acid waste after flyash and the processing, add solution among the step b successively by proportioning while stirring then, stirred jointly 10 minutes by proportioning;
D. in cone-type mixer, add other material while stirring by proportioning at last, stir 15 minutes jointly after, make composite high-efficient environment-friendly powdery cement grinding aid;
Described raw material consists of:
Citric acid waste 40-50% flyash 10-20% molasses 5-10% after the processing
Anhydrous sodium sulphate 5-10% water glass 5-10% trolamine 1%-3%
Tri-isopropanolamine 1-3% slaked lime 5-10% calcium lignin sulphonate 10%-20%.
CN2009102068775A 2009-10-12 2009-10-12 Composite high-efficient environment-friendly powdery cement grinding aid Active CN101693606B (en)

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CN102092985B (en) * 2011-01-12 2012-12-05 铜川市耀州区秦力水泥外加剂有限公司 Treatment method for modifying money printing ink waste liquid into cement or concrete admixture
CN102173632B (en) * 2011-02-16 2013-01-02 蒋元海 Composite plastic-retaining grinding aid for cement and use method
CN103011656B (en) * 2012-12-20 2014-09-10 山东三特水泥助磨剂有限公司 Powdered cement grinding aid fortifier
CN103073734B (en) * 2013-01-04 2015-09-02 中科院广州化学有限公司 Ultrasonic wave is utilized to improve the methods and applications of sulfonated lignin content of phenolic hydroxyl groups
CN103588499B (en) * 2013-11-11 2015-09-09 康利生 A kind of insulated fire composite foam concrete plate and preparation method thereof
CN104193206A (en) * 2014-09-10 2014-12-10 江苏名和集团有限公司 Ultrasonic-assisted cement grinding method
CN104529230B (en) * 2015-01-22 2016-08-24 东阿东昌天汇科技有限公司 A kind of slag micropowder Vertical Mill liquid additive and preparation method thereof
CN104529223B (en) * 2015-01-22 2017-02-01 东阿东昌天汇科技有限公司 Cement grinding aid taking industrial residue as raw material and preparation method of cement grinding aid
CN108014909B (en) * 2016-10-28 2020-05-15 湖南昌迪环境科技有限公司 Mineral product grinding method and mineral product grinding aid
CN108439845A (en) * 2017-02-16 2018-08-24 泉州朝旭新能源科技有限公司 A kind of cement grinding aid of high efficiency, low cost and preparation method thereof
CN108911557A (en) * 2018-06-12 2018-11-30 江苏仁爱建材科技开发有限公司 A kind of preparation process of environment-friendly type water cement grinding aids
CN113024139A (en) * 2018-10-31 2021-06-25 日照钢铁控股集团有限公司 Process for preparing powder by co-grinding blast furnace granulated slag and citric acid slag
CN109503024A (en) * 2018-12-29 2019-03-22 东阿东昌天汇科技有限公司 The antiacid alkali of magnesium cement is water-fast promotion evenness ceramic grind additives and its manufacturing method
CN115160984A (en) * 2022-06-28 2022-10-11 登封市嵩基新材料科技有限公司 Superfine fly ash grinding aid and preparation method thereof

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Address after: 252218 Shandong bridge in Dong'e County of Dong'e Province town of Dongchang Tianhui Technology Co. Ltd.

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Address before: 252218 Shandong bridge in Dong'e County of Dong'e Province town of Dongchang Tianhui Technology Co. Ltd.

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