CN101690905B - Cone screen overflow - Google Patents

Cone screen overflow Download PDF

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Publication number
CN101690905B
CN101690905B CN2009100354452A CN200910035445A CN101690905B CN 101690905 B CN101690905 B CN 101690905B CN 2009100354452 A CN2009100354452 A CN 2009100354452A CN 200910035445 A CN200910035445 A CN 200910035445A CN 101690905 B CN101690905 B CN 101690905B
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overflow
annular plate
warehouse
grinding
cylinder
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CN101690905A (en
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颜景平
张志胜
倪中华
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Southeast University
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Abstract

本发明公开了一种锥面溢料器,包括环状板,在环状板上设有空心锥体,空心锥的锥面上开有穿通的栅格,在环状板上套设有筒体。该发明可以完成下述工作:1)在一仓中的物料量达到一定程度时将其输送到相邻的另一仓中;2)在磨筒中的物料量达到一定程度时将其输送到磨筒外部。它具有如下优点:1)运转状态下,保持磨筒中的料球填充率基本稳定;2)依靠重力或离心力溢料,减小筒内的压强和磨损;3)在具有多磨筒的行星式球磨机中,防止各磨筒进料量不均时引起的偏重失衡状态;4)具有“自动”功能,即只要某一仓的物料达到一定的高度会自动溢出到另一仓。同时具有快速调节功能,当某一仓的物料突然增加或减少时能阻止继续增加或减少的趋势。

Figure 200910035445

The invention discloses a conical surface overflow device, which comprises an annular plate, on which a hollow cone is arranged, a penetrating grid is opened on the conical surface of the hollow cone, and a barrel is sheathed on the annular plate. body. The invention can accomplish the following tasks: 1) when the amount of material in one bin reaches a certain level, it is transported to another adjacent bin; 2) when the amount of material in the grinding cylinder reaches a certain level, it is transported to the mill barrel exterior. It has the following advantages: 1) In the running state, the ball filling rate in the grinding cylinder is basically stable; 2) Relying on gravity or centrifugal force overflow, reducing the pressure and wear in the cylinder; 3) In the planetary ball mill with multiple grinding cylinders 4) It has an "automatic" function, that is, as long as the material in one warehouse reaches a certain height, it will automatically overflow to the other warehouse. At the same time, it has a quick adjustment function, which can stop the trend of continuous increase or decrease when the material in a certain warehouse suddenly increases or decreases.

Figure 200910035445

Description

锥面筛溢料器Cone screen overflow

技术领域:Technical field:

本发明涉及一种卧式转筒粉体制备设备用的溢料器,特别是用于大型连续式干法和湿法行星球磨机的分仓和出料的锥面筛溢料器。The invention relates to an overflow device for horizontal drum powder preparation equipment, in particular to a conical screen overflow device used for binning and discharging of large continuous dry-process and wet-process planetary ball mills.

背景技术:Background technique:

球磨机中,料球混杂,连续出料时必须将料与球分开。传统方法采用端面筛板,让料通过筛孔,阻止球通过。该法存在缺点——难以保持预定的粉磨工况。In the ball mill, the material balls are mixed, and the materials must be separated from the balls during continuous discharge. The traditional method uses an end sieve plate to allow the material to pass through the sieve holes and prevent the ball from passing through. The disadvantage of this method is that it is difficult to maintain the predetermined grinding conditions.

磨筒中的粉磨工况受料球比影响。料球比太小,会发生球与球直接碰撞,料球比太大,料对球的运动产过大的阻尼作用,减小了对粉料的作用力,这两种情况均降低粉磨效率。The grinding condition in the grinding cylinder is affected by the ratio of material to ball. If the feed-to-ball ratio is too small, direct ball-to-ball collisions will occur. If the feed-to-ball ratio is too large, the material will have an excessive damping effect on the motion of the ball, reducing the force on the powder. Both of these situations will reduce the grinding efficiency. efficiency.

静态情况下,人们可以按理想的比例,将料球装入磨仓中。运转后,不断地进料和出料,产生了动态平衡问题。In the static state, people can load the material balls into the mill bin according to the ideal ratio. After operation, the material is continuously fed and discharged, resulting in a dynamic balance problem.

动态平衡时,进料量必等于出料量。前者是由产量决定的,后者则由栅格通过面积决定。设计者很难准确计算所需的面积。如果偏小,则进料量大于出料量,误差不断积累,磨仓中料位越积越高,严重时可能“涨磨”,反之则越来越少,严重时可能“空磨”In dynamic balance, the amount of feed must be equal to the amount of output. The former is determined by the output, while the latter is determined by the grid passing area. It is difficult for designers to calculate exactly the required area. If it is too small, the feed amount is greater than the output amount, the error will continue to accumulate, and the material level in the grinding bin will accumulate higher and higher. In serious cases, it may "grow up", otherwise it will decrease, and in serious cases, it may "empty grind"

本发明——锥面溢料器,可以在动态情况下维持预定的最佳料球比。锥面筛溢料器的溢料孔径确定后,超过溢料孔的料,快速从足够大的栅格中排出仓外,不会发生料面过高的状况;反之,也不会料面过低,因为低于溢料孔的料无流出通道。The present invention-conical surface overflow device can maintain the predetermined optimal material-ball ratio under dynamic conditions. After the overflow hole diameter of the cone screen overflow device is determined, the material exceeding the overflow hole will be quickly discharged out of the bin from a large enough grid, and the material level will not be too high; on the contrary, the material level will not be too high. Low, because the material below the overflow hole has no outflow channel.

锥面筛的栅格不必精确计算其通过面积,只要足够大即可。The grid of the cone screen does not need to accurately calculate its passing area, as long as it is large enough.

本发明特别适用在大型连续式行星式球磨机的出料结构设计。因为行星式球磨机粉磨速度较高,而磨仓容积相对较小,短时间内的累积误差就会达到不能容许的程度。因此,不能采用端面筛板。The invention is especially suitable for the discharge structure design of large continuous planetary ball mills. Because the grinding speed of the planetary ball mill is relatively high, and the volume of the grinding chamber is relatively small, the cumulative error in a short period of time will reach an unacceptable level. Therefore, end sieve plates cannot be used.

发明内容:Invention content:

本发明提供一种有利于物料溢出的锥面筛溢料器。The invention provides a conical surface sieve overflow device which is beneficial to material overflow.

本发明采用如下技术方案:The present invention adopts following technical scheme:

一种锥面筛溢料器,包括环状板2,在环状板2上设有锥形帽1和筒体3,锥形帽1位于筒体3内,在锥形帽1上设有栅格,环状板2的内孔9位于锥形帽1的一侧,由环状板2与筒3构成的仓11位于锥形帽1的另一侧,所述环状板2的内孔9为进料口,所述栅格为出料口。A cone screen overflow device, comprising an annular plate 2, a conical cap 1 and a cylinder 3 are arranged on the annular plate 2, the conical cap 1 is located in the cylinder 3, and the conical cap 1 is provided with The grid, the inner hole 9 of the annular plate 2 is located on one side of the conical cap 1, the warehouse 11 composed of the annular plate 2 and the cylinder 3 is located on the other side of the conical cap 1, and the inner hole 9 of the annular plate 2 The hole 9 is the feed port, and the grid is the discharge port.

与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:

1)行星球磨机料球比对粉磨质量和效率非常重要,尤其是不能因粉料过多造成“涨磨”,采用本发明可以很好地实现球磨机分仓粉磨。本发明还可以用于出料装置,使筒内的料球比基本不变。1) The material-to-ball ratio of a planetary ball mill is very important to the grinding quality and efficiency, especially not to cause "increased grinding" due to too much powder, and the invention can well realize the compartmentalized grinding of the ball mill. The invention can also be used in the discharge device, so that the ratio of material to ball in the barrel remains basically unchanged.

2)依靠重力或离心力溢料。如果采用推力或“风扫”,不但浪费能量,而且可能因出料不畅而使磨筒内的料存储过多,这样不仅因磨筒内的压强增大使筒壁磨损加重,更有可能发生使筒体破裂等非常危险的事情。而在本发明中物料通过锥形帽上的筛孔溢出,溢出时可以通过径向溢出而不是传统的轴向溢出,所以当物料进入锥形帽后会通过重力从径向溢出,或者随筒体的转动依靠离心力溢出,不需要给物料专门加一轴向的推力。2) Rely on gravity or centrifugal force overflow. If thrust or "wind sweeping" is used, it will not only waste energy, but also may cause excessive material storage in the grinding cylinder due to poor discharge, which will not only increase the wear of the cylinder wall due to the increase in pressure in the grinding cylinder, but also more likely to cause Very dangerous things like breaking the barrel. However, in the present invention, the material overflows through the sieve hole on the conical cap. When overflowing, it can overflow through radial overflow instead of the traditional axial overflow. The rotation of the body relies on the centrifugal force to overflow, and there is no need to add an axial thrust to the material.

3)具有“自动”功能,即只要某一仓的物料达到一定的高度会自动溢出到另一仓,因为物料何时溢出由环状板的内径决定,而不是由推力的大小决定。同时具有快速调节功能,当某一仓的物料突然增加时,物料会通过足够大的筛孔快速溢出到另一仓;当某一仓的物料突然减少时,溢料器会将此仓的物料保留,不让溢出,有利于维持料球比,避免空磨;在具有多磨筒的行星式球磨机中,因为料球比基本不变,若各磨筒进料量略有不均时不致引起偏重失衡状态。3) It has an "automatic" function, that is, as long as the material in one warehouse reaches a certain height, it will automatically overflow to the other warehouse, because when the material overflows is determined by the inner diameter of the ring plate, not by the size of the thrust. At the same time, it has a quick adjustment function. When the material in one warehouse suddenly increases, the material will quickly overflow to the other warehouse through a large enough screen hole; Reservation, not allowing overflow, is conducive to maintaining the material-ball ratio and avoiding empty grinding; in a planetary ball mill with multiple grinding cylinders, because the material-ball ratio is basically unchanged, if the feeding amount of each grinding cylinder is slightly uneven, it will not cause partial gravity out of balance.

附图说明:Description of drawings:

图1为本发明的一种结构示意图。其中1为空心锥体,半锥角φ=10°~30°,随不同粉料而异,锥面上有足够大筛孔,随不同粉料而异,筒内的存料量由锥形体大端的直径决定。2为环状板,与空心锥体焊接在一起,外环与筒内壁连接。Fig. 1 is a kind of structure diagram of the present invention. Among them, 1 is a hollow cone, and the half-cone angle φ=10°~30° varies with different powder materials. There is a large enough sieve hole on the cone surface, which varies with different powder materials. The amount of material stored in the cylinder is determined by the cone The diameter of the big end is determined. 2 is an annular plate, which is welded together with the hollow cone, and the outer ring is connected with the inner wall of the cylinder.

图2为锥面筛溢料器用于出料示意图,其中图2A是出料端剖视图,图2B是出料端A-A剖视图。随着物料不断加入粉磨仓,物料在粉磨仓中会达到一定的高度,从而进入锥形帽6,通过栅格落入储备仓5,经由筒体内径与背面圆板间的环形间隙进入快速输料器隔板中的低位区间,然后通过输料器将物料送出。本发明可以自动保持筒内物料的高度,防止料太多而“涨磨”,同时防止料太少而“空磨”。Fig. 2 is a schematic diagram of a cone screen overflow device used for discharging, wherein Fig. 2A is a sectional view of the discharge end, and Fig. 2B is a sectional view of the discharge end A-A. As the material is continuously added to the grinding chamber, the material will reach a certain height in the grinding chamber, thereby entering the conical cap 6, falling into the storage chamber 5 through the grid, and entering through the annular gap between the inner diameter of the cylinder and the back circular plate. The low section in the clapboard of the fast conveyor, and then the material is sent out through the conveyor. The invention can automatically maintain the height of the material in the cylinder, prevent "swelling grinding" caused by too much material, and prevent "empty grinding" caused by too little material.

图3为锥面筛溢料器用于分仓时的输料示意图,其中图3A是分仓剖视图,图3B是分仓B-B剖视图。随着物料不断加入8仓,物料在8仓内会达到一定的高度,从而进入栅格10,并通过栅格10进入储备仓11,经由筒体内径与背面圆板间的环形间隙进入快速输料器隔板中的低位区间,然后通过输料器将物料送入13仓,完成8,13两仓之间的快速输送工作。Fig. 3 is a schematic diagram of conveying materials when the cone screen overflow device is used for sub-bins, wherein Fig. 3A is a sectional view of the sub-bins, and Fig. 3B is a sectional view of the sub-bins B-B. As the material is continuously added to the 8th bin, the material will reach a certain height in the 8th bin, and then enter the grid 10, and enter the storage bin 11 through the grid 10, and enter the fast conveying through the annular gap between the inner diameter of the cylinder and the back circular plate. The low-level section in the feeder partition, and then the material is sent into the 13th warehouse through the feeder, and the rapid conveying work between the 8th and 13th warehouses is completed.

具体实施方式:Detailed ways:

一种锥面筛溢料器,包括环状板2,在环状板2上设有锥形帽1和筒体3,锥形帽1位于筒体3内,在锥形帽1上设有栅格,环状板2的内孔9位于锥形帽1的一侧,由环状板2与筒3构成的仓11位于锥形帽1的另一侧,所述环状板2的内孔9为进料口,所述栅格为出料口。A cone screen overflow device, comprising an annular plate 2, a conical cap 1 and a cylinder 3 are arranged on the annular plate 2, the conical cap 1 is located in the cylinder 3, and the conical cap 1 is provided with The grid, the inner hole 9 of the annular plate 2 is located on one side of the conical cap 1, the warehouse 11 composed of the annular plate 2 and the cylinder 3 is located on the other side of the conical cap 1, and the inner hole 9 of the annular plate 2 The hole 9 is the feed port, and the grid is the discharge port.

参见图1,本发明包括锥形帽和环状板。当物料达到一定的高度进入锥形帽后会通过栅格落入储备仓。因为溢料器中心孔相对筒体的位置固定不变,所以此空间的物料会保持在固定高度。防止料太多而“涨磨”,同时防止料太少而“空磨”。Referring to Figure 1, the present invention includes a conical cap and an annular plate. When the material reaches a certain height and enters the conical cap, it will fall into the storage bin through the grid. Because the position of the center hole of the overflow device relative to the barrel is fixed, the material in this space will remain at a fixed height. Prevent "swelling grinding" due to too much material, and "empty grinding" due to too little material.

本发明可以作为出料器使用。参照图2,当物料达到一定的高度进入锥形帽6后会通过栅格落入储备仓5经由筒体内径与背面圆板间的环形间隙进入快速输料器隔板中的低位区间,然后通过输料器将物料送出。因为溢料器中心孔相对筒体的位置固定不变,所以此空间的物料会保持在固定高度。防止料太多而“涨磨”,同时防止料太少而“空磨”。The present invention can be used as a discharger. Referring to Figure 2, when the material reaches a certain height and enters the conical cap 6, it will fall into the storage bin 5 through the grid and enter the low-level section of the fast conveyor partition through the annular gap between the inner diameter of the cylinder and the back circular plate, and then The material is sent out through the conveyor. Because the position of the center hole of the overflow device relative to the barrel is fixed, the material in this space will remain at a fixed height. Prevent "swelling grinding" due to too much material, and "empty grinding" due to too little material.

本发明可以作为分仓器使用。参照图3,随着物料不断加入8仓,物料在8仓内会达到一定的高度,从而进入栅格10,并通过栅格10进入储备仓11,经由筒体内径与背面圆板间的环形间隙进入快速输料器隔板中的低位区间,然后通过输料器将物料送入13仓,完成8,13两仓之间的快速输送工作。The present invention can be used as a warehouse divider. Referring to Figure 3, as the material is continuously added to the 8th bin, the material will reach a certain height in the 8th bin, and then enter the grid 10, and enter the storage bin 11 through the grid 10, and pass through the ring between the inner diameter of the cylinder and the back circular plate. The gap enters the low-level section in the partition of the fast feeder, and then the material is sent into the 13th warehouse through the feeder to complete the fast conveying work between the 8th and 13th warehouses.

Claims (1)

1. conical surface sieve flash device, it is characterized in that comprising annular plate (2), on annular plate (2), be provided with tapered cap (1) and cylindrical shell (3), tapered cap (1) is positioned at cylindrical shell (3), be provided with grid on tapered cap (1), the endoporus (9) of annular plate (2) is positioned at a side of tapered cap (1), is positioned at the opposite side of tapered cap (1) by the annular plate (2) and the storehouse (11) of tube (3) formation, the endoporus (9) of described annular plate (2) is a charging aperture, and described grid is a discharging opening.
CN2009100354452A 2009-09-27 2009-09-27 Cone screen overflow Expired - Fee Related CN101690905B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102489239B (en) * 2011-12-09 2017-07-28 邹立基 Uniform mixing tank for homomorphic substances
CN112657626B (en) * 2020-09-17 2024-09-27 扬州盛旭科技有限公司 Center discharging method and device of horizontal planetary mill for continuous discharging
CN113953029B (en) * 2021-10-18 2023-01-31 天津水泥工业设计研究院有限公司 Dry stirring mill and operation method thereof

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Publication number Priority date Publication date Assignee Title
EP0184326A2 (en) * 1984-12-04 1986-06-11 F.L. Smidth & Co. A/S Tube mill
CN2192382Y (en) * 1994-03-24 1995-03-22 孔庆山 High-efficiency energy-saving cyclone powder selecting type tube mill
EP0937503A1 (en) * 1998-02-20 1999-08-25 Magotteaux International S.A. Discharging device for a wet grinding mill
DE20221264U1 (en) * 2002-03-18 2005-08-04 Polysius Ag Tube mill has intermediate wall with first and second section whereby milled material from first chamber reaches first section through entry opening, and delivery device for material is installed in first section
CN201493143U (en) * 2009-09-27 2010-06-02 东南大学 Overflow device for horizontal rotary ball mill

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0184326A2 (en) * 1984-12-04 1986-06-11 F.L. Smidth & Co. A/S Tube mill
CN2192382Y (en) * 1994-03-24 1995-03-22 孔庆山 High-efficiency energy-saving cyclone powder selecting type tube mill
EP0937503A1 (en) * 1998-02-20 1999-08-25 Magotteaux International S.A. Discharging device for a wet grinding mill
DE20221264U1 (en) * 2002-03-18 2005-08-04 Polysius Ag Tube mill has intermediate wall with first and second section whereby milled material from first chamber reaches first section through entry opening, and delivery device for material is installed in first section
CN201493143U (en) * 2009-09-27 2010-06-02 东南大学 Overflow device for horizontal rotary ball mill

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