CN101689713B - Electrical male terminal - Google Patents

Electrical male terminal Download PDF

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Publication number
CN101689713B
CN101689713B CN2007800525262A CN200780052526A CN101689713B CN 101689713 B CN101689713 B CN 101689713B CN 2007800525262 A CN2007800525262 A CN 2007800525262A CN 200780052526 A CN200780052526 A CN 200780052526A CN 101689713 B CN101689713 B CN 101689713B
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CN
China
Prior art keywords
pin
contact pin
male terminal
electrical male
terminal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2007800525262A
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Chinese (zh)
Other versions
CN101689713A (en
Inventor
托马斯·伯恩哈德·帕布斯特
埃里克·加尔纳
哈拉尔德·赫克
米尔科·波斯米克
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
FCI Automotive Holding SAS
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Filing date
Publication date
Application filed by FCI Automotive Holding SAS filed Critical FCI Automotive Holding SAS
Publication of CN101689713A publication Critical patent/CN101689713A/en
Application granted granted Critical
Publication of CN101689713B publication Critical patent/CN101689713B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/04Pins or blades for co-operation with sockets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding

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  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

The present invention relates to a male electrical terminal (1) comprising a main terminal member having a connecting part on one end and a pin receiving part (11) on the other end; and a separate contact pin (20) held by the pin receiving part (11). The pin receiving part (11) walls forming a channel for the reception of the contact pin (20), wherein at least two stop elements (15, 16) are provided on the inside walls of the channel, which stop elements (15, 16) are spaced apart from each other with respect to the longitudinal axis of the elongated main terminal member (10) and the contact pin is provided with at least one enlarged portion (21) which is arranged in the section of the channel between said spaced apart stop elements (15, 16).

Description

Electrical male terminal
Technical field
The present invention relates to male, it has elongated terminal master unit and the contact pin that separates.
Background technology
The male of being made up of the terminal master unit of the pipe box shape of the contact pin that keep to separate is normally formed by the sheet metal of bending and punching press.Typically, the contact pipe box is integrally formed by a slice sheet metal, and this sheet metal at one end is folded into the form of box or case, with an end of the contact pin that holds separation.After being converted into box body, pin inserts and wherein and usually is fixed through welding operation.The fixing of contact pin and terminal master unit must be enough firm and reliable.The other end of contact pipe box is provided with the sheet (crimping vane) that for example curls usually, to be used for being clamped in conductor or its insulator.
The defective of the terminal of prior art is: in assembling process, the contact pin just can be fixed to when welding operation is accomplished in the contact pipe box.And, because all four sides of box body all seal, in manufacture process, may be difficult to assemble pin and contact pipe box.Because these terminals are all produced in batches, so production cost and the reliability relevant with the minimizing of quality and substandard product all is very important in the manufacture process.
Therefore, the object of the present invention is to provide a kind of terminal that reduces above defective.
Summary of the invention
According to the present invention, a kind of male is provided, it comprises elongated terminal master unit and the contact pin that separates, said terminal master unit preferably at one end has connecting portion and has the pin acceptance division at the other end.The said pin acceptance division of said male roughly has the form of U-shaped, and it comprises two sidewalls roughly parallel to each other each other and base wall that is connected said two sidewalls or base wall.Said contact pin is placed in the said passage, make that an end of pin is outstanding from said terminal master unit, so that it can be inserted into corresponding cloudy contact terminal.Said passage preferably forms and makes said contact pin can be inserted into said passage from the open sides of said passage.Replacedly, said passage can seal through another wall or wall, this another wall or wall can be after said pin inserts wherein bending and cross the said open sides of said passage.Yet preferably, said passage is open in a side.Said passage also is provided with at least two stop dog components, and these two stop dog components preferably are projected into the inner space of said passage from the madial wall of said passage.Most preferably, these protuberances or stop dog component are set up through the mode that the outer wall to said passage applies curling or flange crimping operation, make protuberance formed by the material monolithic of the wall of said passage.Said stop dog component is arranged on the inwall of said passage or in the inwall of said passage, and with respect to the longitudinal axis each interval of elongated said terminal master unit separately.In this way, the part of said passage between said stop dog component can be considered to said contact pin and defines the maintenance space.Said contact pin is provided with at least one enlargement steps down, and this enlargement steps down is shaped so that it can be assemblied in the said maintenance space that between the sidewall of said stop dog component and said passage and base wall, limits.
Preferably; Said contact pin and said tunnel-shaped become to make when said when contacting the appropriate location of pin arrangement in said passage; The said enlargement steps down of said contact pin is arranged in the part of said passage between said two stop dog components at least, moves axially along at least one direction to stop said contact pin.In this way, during assembling or operation male, can avoid or hinder at least the accidental loss of said contact pin.
Said contact pin preferably is fixed through at least welding operation, most preferably is fixed through at least one pad or weld seam, and said pad or weld seam are connected to each other said contact pin and said pin acceptance division.Useful is that welding has improved electrical connectivity.Further preferably, said at least one pad or weld seam are arranged to one of them near said at least two stop dog components.Replacedly, the fixing welding or the braze operation of also can adopting of pin and master unit.
The master unit of said male is preferably processed by a slice sheet metal.
In a concrete preferred implementation, said terminal master unit is made from a variety of materials with the said pin that contacts.Said contact pin is preferably processed by carrying out the material that good conductive contacts with corresponding cloudy terminal.Advantageously, said contact pin is processed by copper or copper alloy.And said contact pin preferably is provided with nickel coating.Said pin also can be provided with Gold plated Layer or silver coating.In most preferred embodiments, Gold plated Layer or silver coating are arranged on the nickel coating.Said terminal master unit is preferably processed by the material that good electrical conductivity and good curl characteristics can be provided, to allow to clamp contact pin or cable or conductor.The preferred material that is used for said terminal master unit is a corson alloy.
One preferred embodiment in, said stop dog component is arranged to the form of contraction flow region of the wall of said pin acceptance division.Most preferably, these contraction flow regions curl or crimping in wall.
The invention has the advantages that the improved and more reliable electrical connectivity between said contact pin and the said terminal master unit.
Another advantage is to have improved cost-efficiency of production and simplicity.
Also have an advantage to be to improve the fastening strength of contact pin and terminal master unit.
Description of drawings
With reference to accompanying drawing the present invention is described exemplarily below, wherein:
Fig. 1 a and 1b are the sketch mapes according to male of the present invention.
Fig. 2 a is the top view of two terminal master units that still is attached to their bonding jumper.
Fig. 2 b is the end view of the master unit shown in Fig. 2 a.
Fig. 2 c is the top view of two terminal master units in the intermediate fabrication steps before folding.
Fig. 3 a is the end view that is used for the contact pin of the male according to the present invention.
Fig. 3 b is the top view of the contact pin shown in Fig. 3 a.
Fig. 3 c is the amplification view of the contact pin shown in Fig. 3 a.
Fig. 4 is the sketch map according to male of the present invention that is attached with other retaining member.
Embodiment
Fig. 1 a and Fig. 1 b show the sketch map according to male 1 of the present invention.Fig. 1 a shows downside for the visible terminal of being sidelong of observer.Fig. 1 b shows around turn clockwise 90 ° same terminal of longitudinal axis.Male comprises terminal master unit 10, and this terminal master unit 10 is included in the pin acceptance division 11 that wherein keeps in touch pin 20 at one end, and on the other end, comprises connecting portion 19 (referring to Fig. 2 a).That kind as be known in the art, connecting portion 19 at one end are provided with the sheet 14 and 17 that curls, and this curling sheet 14 and 17 can be crimped onto respectively on the insulating sleeve (not shown) of conductor and cable, male 1 and this cable are fixed and guaranteed electric connection.The other end at master unit is provided with pin acceptance division 11, and it has the form of U type cross section basically.Thereby pin acceptance division 11 has base wall or base wall 13 and two sidewalls 12,12 ', and this two sidewalls 12,12 ' are almost parallel each other.Can clearly be seen that from Fig. 1 b the shape of pin acceptance division 11 is allowed can be near remaining on contact pin 20 wherein.Pin acceptance division 11 further is provided with the barrier structure of contraction flow region 15,16 forms.In the embodiment shown, contraction flow region 15,15 ' is separately positioned in two sidewalls 12,12 ', and contraction flow region 15 " be arranged in the base wall 13. Contraction flow region 16,16 ', 16 " likewise be provided with respectively.In other words be exactly: by sidewall 12, the 12 ' passage that form with base wall 13 is provided with two ring-type contraction flow regions, and this ring-type contraction flow region defines between it and keeps the space.Contraction flow region for example can be formed in the wall of acceptance division 11 through curling, punching press, crimping and similar mode.
Can find out clearly that from Fig. 1 b pin 20 is provided with enlargement steps down 21, this enlargement steps down 21 is arranged in the maintenance space between contraction flow region 15 and 16, makes to have prevented that contact pin 20 from moving into or shifting out master unit on axis direction.Replacedly, the space between the contraction flow region can be chosen to allow that pin carries out certain moving axially.Although in execution mode, only show two contraction flow regions 15,16, certainly be provided with more a plurality of or contraction flow region only.Be provided with two pads 40 and 41 near contraction flow region 15 and 16 places respectively, to be used for combining contact pin 20 and master unit 10.Can certainly only be provided with one or the pad more than two is set.Pad preferably forms through electric resistance welding or Laser Welding.
Terminal master unit 10 shown in the figure is through punching press and folding a slice sheet metal and processed by this sheet metal.Shown in Fig. 2 c be after cutting, but before forming restrictions and the sheet metal before the folded wall.Presented fold line 12a and 12 ' a, they be separated out with wall 12,12 ' with three zones of 13 corresponding of bottoms.Near these lines 12a, 12 ' a and corresponding to restrictions 15,15 ', 15 " and 16,16 ', 16 " subregion at least in; Advantageously be furnished with one or more peristomes; Preferably be furnished with four peristomes 25,25 ', 26,26 ', to help punching press restrictions and folded wall.Preferably, restrictions 15,15 ', 15 " and 16,16 ', 16 " be stamped earlier in flakes, and then folded wall 12,12 '.Fig. 2 a shows drawing but still passes through bonding jumper 18 two master units connected to one another.That kind as be known in the art, bonding jumper 18 is used for retaining member in manufacture process, and when manufacture process finishes, is excised.Shown in Fig. 2 a is the schematical top view of the master unit of contact pin when also not inserting wherein.Pin can be inserted into the open passage from the top, makes its enlargement steps down reach and is placed in the part between contraction flow region 15 and 16, and axially remained on therebetween.Fig. 2 b is the end view of same section, and clearly show that the contraction flow region 15 and 16 in sidewall and the base wall.Pad 40,41 forms after pin inserts.And, can see two curling sheets 17 and 17 ' of connecting portion 19, this curling sheet can be around the cable bending to be firmly fastened to male and corresponding cable terminal.
Fig. 3 a is the end view that is used for the contact pin of male of the present invention.Fig. 3 b shows the top view of same pin.Can clearly be seen that from Fig. 3 b contact pin 20 is provided with enlargement steps down 21, this enlargement steps down 21 for example can be processed through punching press.Enlargement steps down 21 has been improved the mechanical fasteners property of contact pin and pin acceptance division.Fig. 3 c is the cutaway view of the face CC in Fig. 3 b in enlarged area, shows the decision design of expansion section, wherein casts out (coin) groove 26 from pin initial square or rectangular cross section, and the material in the cross section that this mode will be used to enlarge squeezes pushes a side to.Preferably, enlarged area has the roughly trapezoidal cross section with two parallel base portions, and groove 26 is towards trapezoidal bigger base portion 27 openings.
Fig. 4 is another example according to male 1 of the present invention.Male 1 also is provided with retaining member 30, and this maintenance framework 30 is processed by the folding sheet metal of a slice, and roughly has the form with the box body of two open ends.Retaining member 30 can be around the pin acceptance division of male 1 and fastening, and retaining member 30 is used for being connected of firm especially and protectiveness of pin 20 and master unit 10, and is used for terminal locking in the connector shell (not shown).Retaining member 30 is preferably processed by high-strength material (for example stainless steel).
It should be noted that shown in the figure is the enlarged drawing of embodiment.In fact, the length of main terminal 10 for example in several centimetres scope, as from 2 to 4cm, and the intensity of sheet metal of processing terminal 0.1 in the 0.5mm scope, preferably about 0.2mm.The length of contact pin can be the order of magnitude of 1cm, 0.5-2cm for example, and its thickness can be 0.5mm to 1mm.

Claims (10)

1. electrical male terminal (1), this electrical male terminal (1) comprising:
A. elongated terminal master unit (10), elongated said terminal master unit (10) at one end has pin acceptance division (11); With
B. the contact pin (20) that separates, said contact pin (20) is kept by said pin acceptance division (11),
It is characterized in that:
Said pin acceptance division (11) comprises substantially parallel each other two sidewalls (12,12 ') and base wall (13), and said wall is formed for holding the passage of the opening of said contact pin (20); Wherein, The inwall of said passage is provided with at least two stop dog components (15,16), this stop dog component (15; 16) separate with respect to the longitudinal axis each interval of elongated said terminal master unit (10); And said contact pin is provided with at least one enlargement steps down (21), and said enlargement steps down (21) is arranged in said passage in the part between the spaced-apart said stop dog component (15,16).
2. electrical male terminal as claimed in claim 1 is characterized in that: said stop dog component (15,16) is arranged to the form of the contraction flow region of said wall (12,12 ', 13).
3. electrical male terminal as claimed in claim 1 is characterized in that: said stop dog component (15,16) curls or crimping in said wall (12,12 ', 13).
4. electrical male terminal as claimed in claim 1; It is characterized in that: at least two said stop dog components (15; 16) be arranged to sidewall (12; 12 ') and the form of the contraction flow region in the base wall (13), form the maintenance space on border thereby define by the wall of said pin acceptance division in three sides, said at least one enlargement steps down (21) that wherein correspondingly is arranged on the said contact pin (20) is assemblied in the said maintenance space between two said contraction flow regions at least.
5. like each the described electrical male terminal in the claim 1 to 4, it is characterized in that: said contact pin (20) is fixed at least one in the said sidewall (12,12 ') through at least one pad (40,41) or weld seam.
6. electrical male terminal as claimed in claim 5 is characterized in that: at least one pad (40,41) or weld seam are arranged near one in the said stop dog component (15,16).
7. like each the described electrical male terminal in the claim 1 to 4, it is characterized in that: said terminal master unit (10) is processed by different materials with the said contact pin (20) that separates.
8. like each the described electrical male terminal in the claim 1 to 4, it is characterized in that: two wings through on the opposite side of said contact pin are provided with said enlargement steps down (21).
9. like each the described electrical male terminal in the claim 1 to 4; It is characterized in that: said electrical male terminal (1) also comprises retaining member (30), and said retaining member (30) is arranged at least a portion and the said part wherein that is arranged in that contacts pin (20) around said pin acceptance division (11).
10. electrical male terminal as claimed in claim 9 is characterized in that: said retaining member (30) is configured as the form of the box body with two opening opposing ends.
CN2007800525262A 2007-04-12 2007-04-12 Electrical male terminal Expired - Fee Related CN101689713B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IB2007/052678 WO2008125922A1 (en) 2007-04-12 2007-04-12 Electrical male terminal

Publications (2)

Publication Number Publication Date
CN101689713A CN101689713A (en) 2010-03-31
CN101689713B true CN101689713B (en) 2012-07-18

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ID=38728646

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Application Number Title Priority Date Filing Date
CN2007800525262A Expired - Fee Related CN101689713B (en) 2007-04-12 2007-04-12 Electrical male terminal

Country Status (6)

Country Link
EP (1) EP2147480B1 (en)
KR (1) KR101381518B1 (en)
CN (1) CN101689713B (en)
PL (1) PL2147480T3 (en)
PT (1) PT2147480E (en)
WO (1) WO2008125922A1 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013223570B4 (en) 2013-11-19 2021-06-24 Te Connectivity Germany Gmbh Pin contact with a contact body manufactured as a stamped and bent part and a solid contact pin
KR101594469B1 (en) 2015-11-17 2016-02-16 신상우 Pressing Tool For Pipe Connecting
DE102016123162B4 (en) * 2016-11-30 2022-05-19 Lear Corporation TWO PIECE ELECTRICAL PLUG AND METHOD OF CONNECTING THE SAME
CN108155502B (en) * 2016-12-06 2024-04-30 泰科电子(上海)有限公司 Connecting terminal and connector
DE102021122892A1 (en) * 2021-09-03 2023-03-09 Te Connectivity Germany Gmbh Semi-finished product provided with a window for laser welding for producing an electrical contact element and method for producing an electrical contact element and electrical contact element
DE102022124426A1 (en) 2022-09-22 2024-03-28 Te Connectivity Germany Gmbh Two-part electrical pin contact device

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1054471A2 (en) * 1999-05-17 2000-11-22 Delphi Technologies, Inc. Electrical connector

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29603019U1 (en) * 1996-02-21 1996-04-11 Stocko Metallwarenfab Henkels Electrical connector
FR2759500B1 (en) * 1997-02-10 1999-03-05 Cinch Connecteurs Sa MALE ELECTRIC CONTACT MEMBER
US6004172A (en) * 1998-04-01 1999-12-21 Tri-Star Electronics International, Inc. Two piece pin/socket contact

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1054471A2 (en) * 1999-05-17 2000-11-22 Delphi Technologies, Inc. Electrical connector

Also Published As

Publication number Publication date
PL2147480T3 (en) 2012-11-30
EP2147480A1 (en) 2010-01-27
CN101689713A (en) 2010-03-31
WO2008125922A1 (en) 2008-10-23
KR101381518B1 (en) 2014-04-04
KR20100016429A (en) 2010-02-12
EP2147480B1 (en) 2012-06-13
PT2147480E (en) 2012-09-13

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