CN101672895B - Device for testing durability of starting motor of automobile - Google Patents
Device for testing durability of starting motor of automobile Download PDFInfo
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- CN101672895B CN101672895B CN2009101909627A CN200910190962A CN101672895B CN 101672895 B CN101672895 B CN 101672895B CN 2009101909627 A CN2009101909627 A CN 2009101909627A CN 200910190962 A CN200910190962 A CN 200910190962A CN 101672895 B CN101672895 B CN 101672895B
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- automobile
- contactor
- time relay
- starting
- retaining
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Abstract
The invention discloses a device for testing the durability of a starting motor of an automobile, which comprises a starting gear control time relay, an air switch, an ON gear control time relay, a first alternating current contactor, a second alternating current contactor, a relay for the automobile and a counter. The device sets the circulation time of the starting gear control time relay and the ON gear control time relay, thereby leading a normally open contact of the first alternating current contactor and the normally open contact of the second alternating current contactor to carry outthe alternate control on the turning-on time and the turning-off time of a STA gear and an ON gear on a plug-in connector of an ignition switch of the automobile according to the stipulated time and further realizing the test of the durability of the starting motor of the automobile. The device solves the problem that the test of the durability of the starting motor can not be carried out on the automobile. The device can carry out the durability test for the new automobile types which are under the development and the automobile types which have been developed and carry out the verification on the reliability of the designed starting motor of the automobile.
Description
Technical field
The present invention relates to a kind of proving installation, relate in particular to device for testing durability of starting motor of automobile.
Background technology
Requirement according to QC/T 731-2005 " automobile is used the actuating motor technical conditions "; The existing automobile starting motor durability test that is adopted can only carry out on the test unit frame; Can not on automobile, carry out starting motor durability test; Therefore, the accurate endurance quality of testing automobile actuating motor.
Summary of the invention
Technical matters to be solved by this invention provides a kind of device for testing durability of starting motor of automobile; Except that the requirement of satisfying QC/T 731-2005 " automobile is used the actuating motor technical conditions "; Also can on automobile, carry out endurancing, solve the accurately problem of the endurance quality of testing automobile actuating motor automobile starting motor.
The following technical scheme of the concrete employing of the present invention:
A kind of test unit that on automobile, carries out starting motor durability test, this test unit comprise air switch 2, starting retaining control time relay 1, ON retaining control time relay the 3, the 1st A.C. contactor the 4, the 2nd A.C. contactor 7, relay for automobile 6 sum counters 5;
What the said time relay adopted is the HHS6R time relay, the power supply retaining of starting retaining control time relay 1 through a pair of normally opened contact Control of Automobile ignition switch connector of the 2nd A.C. contactor 7+make power supply retaining through two pairs of normally opened contact Control of Automobile ignition switch connectors of first A.C. contactor 4 of actuating motor start and stop, ON retaining control time relay 3+and the break-make of ON retaining and the break-make and rolling counters forward of meter with the break-make of starting retaining;
One end of the coil of said the 2nd A.C. contactor 7 links to each other with a ground wire of AC power through air switch, and the other end of the coil of the 2nd A.C. contactor 7 is then successively through the normally opened contact of starting retaining control time relay 1, another phase line that air switch is connected to said AC power;
One end of the coil of said the 1st A.C. contactor 4 is connected with a ground wire of said AC power through air switch, and the other end of the coil of the 1st A.C. contactor 4 is then successively through the normally closed contact of ON retaining control time relay, the normally opened contact of starting retaining pilot relay, another phase line that air switch is connected to said AC power;
The a pair of normally opened contact of said the 2nd A.C. contactor 7 keeps off with the power supply of automobile ignition switch connector+links to each other with the starting retaining through the normally closed contact series connection back of relay for automobile;
The two ends of the 1st pair of normally opened contact of said the 1st A.C. contactor 4 keep off with the power supply of automobile ignition switch connector+link to each other with the ON retaining;
The two ends of the 2nd pair of normally opened contact of the 1st A.C. contactor 4 are connected to counter 5, are used for accumulative total endurancing number of times;
Said starting retaining control time relay (1) and said ON retaining control time relay (3) are cycle time relay, and normally opened contact wherein and normally closed contact are interlockings.
The switching time of the ON retaining of said ON retaining control time relay 3 Control of Automobile, the solenoid of ON retaining control time relay 3 is by the normally opened contact control of, starting retaining control time relay 1;
The a pair of normally opened contact of said the 2nd A.C. contactor 7 as the automobile start position switch by, starting retaining control time relay 1 control;
The a pair of normally opened contact of said A.C. contactor 4 is controlled by, starting retaining control time relay 1 and ON retaining control time relay 3 as automobile ON position switch jointly;
Said relay for automobile 6 is used for cutting off the actuating motor power supply by the generator L point control on the automobile when engine operation;
Said counter 5 is used in test stored count.
Effect of the present invention: adopt the device for testing durability of starting motor of automobile of being invented on gasoline car, actuating motor to be carried out endurancing; Can under the state of piloting engine, carry out; Ability is the endurance quality of testing automobile actuating motor accurately, and the present invention is suitable for petrolic automobile.
The present invention is simple in structure, easy to manufacture, Operation and maintenance convenient.
Description of drawings
Fig. 1 device for testing durability of starting motor structural drawing;
Fig. 2 device for testing durability of starting motor schematic diagram;
Fig. 3 starting motor durability test sequential control figure.
Embodiment
Below, in conjunction with Figure of description technical scheme of the present invention is made further labor.
Fig. 1 is the device for testing durability of starting motor structural drawing; In Fig. 1, device for testing durability of starting motor of automobile is made up of starting retaining control time relay 1 and ON retaining control time relay 3, air switch the 2, the 1st A.C. contactor 4 and the 2nd A.C. contactor 7, relay for automobile 6 sum counters 5 etc.
The time relay that the present invention adopted is the HHS6R cycle time relay; 7 pin of the time relay and 8 pin are for connecing alternating current stitch mutually; 2 pin of the time relay are grounding leg; The a pair of normally opened contact and a pair of normally closed contact of the time relay are interlockings, as being set to T1 and T2 cycling time, when the time relay is worked; The normally opened contact of the time relay is outage T1 (the normally closed contact energising T1 of the time relay) earlier, is recycled to the normally opened contact energising T2 (the normally closed contact outage T2 of the time relay) of the time relay then.
Fig. 2 is the device for testing durability of starting motor schematic diagram, and in Fig. 2, solenoid 7 pin and 2 pin of starting retaining control time relay 1 are electrically connected with the AC power power supply through air switch 2; Contact 6 pin of the normally opened contact of starting retaining control time relay 1 are electrically connected with 7 pin of the time relay 3, and 7 pin and 8 pin of ON retaining control time relay 3 are electrically connected, and 2 pin of ON retaining control time relay 3 are electrically connected with the earthing pole of air switch.One end of the solenoid of A.C. contactor 7 is electrically connected with normally opened contact 6 pin of starting retaining control time relay 1, and the other end of A.C. contactor 7 solenoids is electrically connected with the earthing pole of air switch 2.One end of the solenoid of A.C. contactor 4 is electrically connected with 5 pin of the normally closed contact of ON retaining control time relay 3, and the solenoid other end of A.C. contactor 4 is electrically connected with the earthing pole of air switch 2.
Solenoid one end of the 2nd A.C. contactor 7 is connected to a ground wire of AC power through air switch 2, and the other end is successively through the normally opened contact of starting retaining control time relay, another phase line that air switch 2 is connected to AC power.
One end of the coil of said the 1st A.C. contactor 4 is connected with a ground wire of said AC power through air switch, and the other end of the coil of the 1st A.C. contactor 4 is then successively through the normally closed contact of ON retaining control time relay 3, the normally opened contact of starting retaining control time relay, another phase line that air switch is connected to said AC power;
Keep off+link to each other with the positive source of automobile start mooring points fire switch connector respectively after a pair of normally opened contact of said the 2nd A.C. contactor 7 is connected through the normally closed contact of relay for automobile with starting retaining (STA); Ignition switch connector positive source+retaining directly with automobile in battery positive voltage+link to each other; During test; Not to control actuating motor and engine start and stop by the people through ignition key; But in the ignition switch socket, extract instruction carriage ignition switch connector, be electrically connected with several gears of automobile ignition switch connector by Fig. 2 requirement with test unit of the present invention, control the start and stop of actuating motor and engine automatically by test unit;
The two ends of the 1st pair of normally opened contact of said the 1st A.C. contactor 4 link to each other with the positive source of automobile ignition switch connector retaining+with the ON retaining respectively and control the break-make that ON keeps off; Fuel control system, injection system and firing system are controlled by ECU; When the 1st pair of normally opened contact of the 1st A.C. contactor 4 is closed; Battery positive voltage+→ the 1st pair of normally opened contact → ignition switch connector ON retaining → ECU → battery terminal negative of ignition switch connector positive source retaining+→ the 1 A.C. contactor 4-, the circuit of fuel control system, injection system and firing system is connected;
The two ends of the 2nd pair of normally opened contact of the 1st A.C. contactor 4 are connected to counter 5, are used for accumulative total endurancing number of times.
The normally closed contact series connection of the normally opened contact of A.C. contactor 7 and relay for automobile 6; With the positive source of automobile ignition switch connector+link to each other with the starting retaining; When a pair of normally opened contact of A.C. contactor 7 is closed; Battery positive voltage+→ ignition switch connector power supply retaining+→ to make starting be that circuit is connected to a pair of normally closed contact → ignition switch connector starting retaining → actuating motor → battery terminal negative of a pair of normally opened contact → relay for automobile 6 of A.C. contactor 7, the actuating motor startup.The solenoid two ends of relay for automobile 6 and automobile current generator L point (during test, connect charging indicator light one end and should break off with the L point) are connected with the automobile storage battery negative electricity.
According to the requirement of QC/T 731-2005 " automobile is used the actuating motor technical conditions ", the stand endurancing has increased severity, and it is 35000 times by 30000 revisions that petrol engine uses the starter life-span.Before the test, place the variator gear neutral (or the clutch pedal support on earth) to cut off the transmission of power of engine and power train with wooden stick.Be contained in the element of device for testing durability of starting motor of automobile in the control box; Connect each element with the wiring requirement of power lead, and connect with starting system and the generator associated connections end in power supply bundle of lines test unit related elements and the instruction carriage by Fig. 2.Be set to S1 and S2 the cycling time of starting retaining control time relay 1; Be set to S2 and S1 the cycling time of ON retaining control time relay 3; The power-line plug of air switch 2 insert the test site~the 220V socket in; Press the air switch energized then, automobile starting motor durability test has just begun.
Its principle of work is:
1, actuating motor time control
Be set to S1 and S2 the cycling time of starting retaining control time relay 1; Do not switch on when the solenoid that the closed connection of air switch makes solenoid energising S1 → normally opened contact of starting retaining control time relay 1 break off S1 → A.C. contactor 7, actuating motor is not worked.Being recycled to S2 behind the time relay 1 energising S1 makes the closed S2 → normally opened contact of normally opened contact make the normally opened contact closure of solenoid energising S2 → second A.C. contactor 7 of second A.C. contactor 7 make the starting retaining end → actuating motor → battery terminal negative of normally closed contact → ignition switch connector of the normally opened contact → relay for automobile of battery positive voltage power supply in the instruction carriage → through ignition switch connector positive source retaining+→ the second A.C. contactor 7 make the actuating motor rotation of switching on.After this start and stop of controlling actuating motor by S1 that is provided with and S2 time constantly circulate.
2, ON retaining time control
Be set to S2 and S1 the cycling time of ON retaining control time relay 3, behind starting retaining control time relay 1 energising S1, be recycled to S2 and make the closed S2 of normally opened contact → by the closed S2 of normally opened contact of solenoid energising S2 → the 1st A.C. contactor of normally closed contact energising S2 → the 1st A.C. contactor 4 of solenoid energising S2 → ON retaining control time relay 3 of the ON retaining control time relay 3 of the normally opened contact control of starting retaining control time relay 1.When the 1st pair of normally opened contact of the 1st A.C. contactor 4 is closed, connect ON retaining circuit.Battery positive voltage+→ the 1st pair of normally opened contact → ON retaining → ECU → battery terminal negative of ignition switch connector positive source+→ the 1 A.C. contactor 4-circuit of fuel control system, injection system and firing system is connected; The normally closed contact that is recycled to S1 → time relay behind the ON retaining control time relay 3 energising S2 breaks off S1 breaks off the normally opened contact of the 1st A.C. contactor 4, cuts off ON retaining power supply.After this ON by S2 that is provided with and S1 time control ignition switch keeps off continuous break-make circulation.
3. relay for automobile control
Cut off the power supply of actuating motor with the L point control relay for automobile 6 of generator.The time of starting retaining control time relay 1 circulates in S2; Actuating motor starting is connected ON retaining power supply → engine start → generator for electricity generation → make relay for automobile solenoid energising → relay for automobile normally closed contact disconnection → cut-out actuating motor power supply through the L point by the ON retaining control time relay 3 of starting retaining control time relay 1 control simultaneously.Behind engine operation S2, ON retaining control time relay 3 is recycled to S1 → cut-out ON and keeps off power supply → engine stop working S1, and S3 is a not generating dutation of generator, and T-S3 is generator for electricity generation time (T is a cycle period each time).
4, actuating motor start-stop time control
Control actuating motor stop time with the L point of generator, the actuating motor running time is S3-S1.The actuating motor off-air time is that T-(S3-S1) T is a cycle period.
5, rolling counters forward control
Counter is electrically connected with the 2nd pair of normally opened contact of first A.C. contactor 4, the 2nd pair of every closure of normally opened contact of first A.C. contactor 4 once, rolling counters forward is once; The continuous stored count of counter in process of the test; After counting down to 35000 times, cut off the air switch power supply, off-test.
Fig. 3 is starting motor durability test sequential control figure.
A starts retaining time control timing
Can be known that by sequential chart according to starting retaining time control timing, be S1 and S2 the cycling time that starting retaining control time relay 1 is provided with, S1 is starting retaining trip time, and S2 keeps off turn-on time for starting;
B ON keeps off the time control timing
Can be known that by sequential chart according to ON retaining time control timing, be S1 and S2 the cycling time that ON retaining control time relay 3 is provided with, S1 is ON retaining trip time, and S2 is ON retaining turn-on time;
The control of C relay for automobile time
Can know by sequential chart; S3 is a not generating dutation of generator; T-S3 is the generator for electricity generation time, when generator one generating, cuts off the actuating motor circuit through generator L point and relay for automobile; When engine start makes generator for electricity generation instantaneous trip actuating motor circuit, play the safeguard protection effect of actuating motor;
The control of d actuating motor start-stop time
The start-stop time of actuating motor reality was controlled by the break-make electricity time of generator L point control relay for automobile; Selected relay for automobile plays a part the safeguard protection relay of actuating motor; So be S3-S1 the start-up time of actuating motor, the off-air time of actuating motor is S1.
Claims (1)
1. device for testing durability of starting motor of automobile, this test unit comprise air switch (2), starting retaining control time relay (1), ON retaining control time relay (3), the 1st A.C. contactor (4), the 2nd A.C. contactor (7), relay for automobile (6) sum counter (5); It is characterized in that:
One end of the solenoid of said the 2nd A.C. contactor (7) links to each other with a ground wire of AC power through air switch (2), and the other end of the solenoid of the 2nd A.C. contactor (7) is then successively through a pair of normally opened contact of starting retaining control time relay (1), another phase line that air switch (2) is connected to said AC power;
One end of the solenoid of said the 1st A.C. contactor (4) is connected with a ground wire of said AC power through air switch (2), and the other end of the solenoid of the 1st A.C. contactor (4) is then successively through a pair of normally closed contact of ON retaining control time relay (3), a pair of normally opened contact of starting retaining control time relay (1), another phase line that air switch (2) is connected to said AC power;
The a pair of normally opened contact of said the 2nd A.C. contactor (7) and the power supply retaining that is connected respectively to the automobile ignition switch connector after the normally closed contact of relay for automobile (6) is connected+with the starting retaining; + be the gear that directly is connected on the ignition switch with accumulator+utmost point;
The power supply that the two ends of the 1st pair of normally opened contact of said the 1st A.C. contactor (4) are connected respectively to the automobile ignition switch connector keeps off+keeps off with ON;
The two ends of the 2nd pair of normally opened contact of the 1st A.C. contactor (4) are connected to counter (5), are used for accumulative total endurancing number of times;
Said starting retaining control time relay (1) and said ON retaining control time relay (3) are cycle time relay, and normally opened contact wherein and normally closed contact are interlockings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009101909627A CN101672895B (en) | 2009-09-24 | 2009-09-24 | Device for testing durability of starting motor of automobile |
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CN2009101909627A CN101672895B (en) | 2009-09-24 | 2009-09-24 | Device for testing durability of starting motor of automobile |
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CN101672895A CN101672895A (en) | 2010-03-17 |
CN101672895B true CN101672895B (en) | 2012-01-04 |
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CN2009101909627A Expired - Fee Related CN101672895B (en) | 2009-09-24 | 2009-09-24 | Device for testing durability of starting motor of automobile |
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CN101950016A (en) * | 2010-09-30 | 2011-01-19 | 重庆长安汽车股份有限公司 | Automotive reversing radar system durability tester |
CN104005897B (en) * | 2013-02-25 | 2017-11-07 | 福特汽车萨纳伊股份有限公司 | Unmanned engine, which starts and engine speed is fixed on into desired value, continues the desired period |
CN104597399B (en) * | 2015-01-29 | 2017-05-03 | 重庆长安汽车股份有限公司 | Method for determining test time of integrated AC generator stand test of engine |
CN104793140B (en) * | 2015-04-29 | 2017-07-25 | 重庆长安汽车股份有限公司 | A kind of durability testing system of automobile starting motor |
CN105137355B (en) * | 2015-09-29 | 2018-04-20 | 格力电器(武汉)有限公司 | PG motor detection apparatus and detection method |
CN105510828B (en) * | 2016-01-20 | 2018-05-08 | 重庆工商职业学院 | A kind of vehicle startup system durability test device and its application method |
CN105841965A (en) * | 2016-04-05 | 2016-08-10 | 奇瑞汽车股份有限公司 | Test device used for testing automobile starter endurance |
CN112034343B (en) * | 2020-09-08 | 2023-08-11 | 重庆小康工业集团股份有限公司 | Durability test system and method for electric seat motor |
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2009
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