CN101671110A - Automatic bending device of energy-saving tube - Google Patents

Automatic bending device of energy-saving tube Download PDF

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Publication number
CN101671110A
CN101671110A CN200910035255A CN200910035255A CN101671110A CN 101671110 A CN101671110 A CN 101671110A CN 200910035255 A CN200910035255 A CN 200910035255A CN 200910035255 A CN200910035255 A CN 200910035255A CN 101671110 A CN101671110 A CN 101671110A
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China
Prior art keywords
horizontal
vertical
gear
guide rail
substrate
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Granted
Application number
CN200910035255A
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Chinese (zh)
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CN101671110B (en
Inventor
朱正雄
朱育纬
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Wholly Foreign-Owned Zhenjiang Jinpin Machinery Co Ltd
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Wholly Foreign-Owned Zhenjiang Jinpin Machinery Co Ltd
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Priority to CN2009100352550A priority Critical patent/CN101671110B/en
Publication of CN101671110A publication Critical patent/CN101671110A/en
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Publication of CN101671110B publication Critical patent/CN101671110B/en
Expired - Fee Related legal-status Critical Current
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  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention discloses an automatic bending device of an energy-saving tube, comprising a mounting bottom board with a plurality of window holes, a horizontal moving mechanism used for bearing a tubeto be bent, a tube 180 degree bending mechanism and clamping mechanisms at both ends of the tube, wherein the horizontal moving mechanism is arranged at the upper side of the mounting bottom board and connected with the mounting bottom board through a horizontal moving guide rail; the tube 180 degree bending mechanism is vertically arranged at the front end of the horizontal moving mechanism andfixedly connected with the horizontal moving mechanism through a vertical mounting board; and the clamping mechanisms at both ends of the tube are arranged at the front end of the tube bending mechanism. The whole process from clamping a heated straight tube to bending the straight tube to 180 degrees can be automatically finished, thereby obviously improving the bending quality of glass tubes andthe working efficiency and greatly reducing the labor intensity of operators.

Description

Automatic bending device of energy-saving tube
Technical field
The present invention relates to a kind of producing apparatus of electricity-saving lamp, particularly a kind ofly the automatic bending device of crooked 180 ° of the straight shape glass lamp after the heating can be belonged to light fixture manufacturing machine technical field.
Background technology
Electricity-saving lamp with the light efficiency height, develop the color, advantage obtains more and more widely application such as the life-span is long.The luminous efficiency of electricity-saving lamp is relevant with power saving fluorescent lamps length, and power saving fluorescent lamps length is long more, and luminous efficiency is high more; In order to prolong power saving fluorescent lamps length, be made into U-shaped, H shape, volution or door shape etc., so that obtain higher light efficiency in less space.At present, to mainly adopt the pneumatics bending through the operation of crooked 180 ° of the straight shape glass lamp of heating, because compressed-air actuated pressure surge, cause the bending force instability, influence the quality of crooked 180 ° of straight shape glass lamp, in addition, the volume of the straight shape glass lamp of air bending device is bigger, BENDING PROCESS is subjected to the restriction of gas bar piston rod travelling speed, and efficient is lower.
Summary of the invention
The technical problem to be solved in the present invention provides automatic crooked 180 ° the device of straight shape glass lamp behind a kind of will the heating, and this device adopts mechanical transmission to carry out the automatic bending of fluorescent tube, work efficiency height and significantly improved the bending quality of fluorescent tube.
The present invention is achieved by the following technical programs:
A kind of automatic bending device of energy-saving tube comprises the installation base plate that has several fenestras, the 180 ° of bending mechanisms of horizontal mobile mechanism, fluorescent tube that are used to accept the crooked fluorescent tube of need, the clamping device of lamp tube ends; Described horizontal mobile mechanism is arranged on installs the base plate upside, is connected with the installation base plate by moving horizontally guide rail; 180 ° of bending mechanisms of described fluorescent tube are vertically set on the front end of horizontal mobile mechanism, fixedly connected with horizontal mobile mechanism by vertical mounting plate; The clamping device of described lamp tube ends is arranged on the front end of fluorescent tube bending mechanism.
Purpose of the present invention can also further realize by following technical measures.
Aforesaid automatic bending device of energy-saving tube, wherein said horizontal mobile mechanism comprise drive curved bar, connecting rod, move horizontally substrate, move horizontally guide rail, horizontal reset spring, limited block, described driving curved bar passes the back-window arerture that base plate is installed, its middle part is hinged with the driving curved bar mount pad that is fixedly installed on installation base plate downside, its upper end is hinged with an end of connecting rod, and its lower end is positioned at installs under the base plate; The other end of described connecting rod is with to be fixedly installed on the vertical guide stem seat that moves horizontally on the substrate hinged; The described guide rail that moves horizontally comprises horizontal guide rail, is inlaid in the horizontal guide rail slide block on the horizontal guide rail, described horizontal guide rail is separately fixed at the both sides of backing plate, described backing plate is fixed on to be installed on the base plate, described horizontal guide rail slide block with move horizontally the substrate downside and fixedly connected; Described horizontal reset spring is separately positioned on the both sides that base plate is installed, and its two ends connect respectively and move horizontally substrate and base plate is installed; Described limited block is fixed on the rear side that base plate is installed.
180 ° of bending mechanisms of described fluorescent tube comprise vertical mounting plate, vertical reset spring, rack and pinion engagement group, bend pipe arm, horizontal-arm, tail rod, vertical shifting substrate, vertical shifting guide rail, gear mount pad; The downside of described vertical mounting plate is fixedlyed connected with the front end that moves horizontally substrate, and described vertical reset spring is provided with the rear side both sides of vertical mounting plate respectively, and its two ends connect vertical mounting plate and vertical shifting substrate respectively; Described vertical shifting guide rail comprises vertical guideway, is inlaid in the vertical guideway slide block on the vertical guideway, described vertical guideway be fixed on vertical mounting plate the rear side both sides, described vertical guideway slide block is fixedlyed connected with the vertical shifting substrate; Described rack and pinion engagement group comprise vertically disposed tooth bar, with tooth bar meshed gears I, two gear II, described gear I, a gear II are fixedlyed connected with gear I bearing pin in turn, another gear II is fixed on the termination of gear II bearing pin, and two gear II are engaged with each other; Described gear I, gear II bearing pin are hinged with vertical mounting plate respectively, and gear I, the gear II bearing pin the other end are fixedlyed connected with bend pipe arm one end respectively after passing vertical mounting plate, and the described bend pipe arm the other end is fixedlyed connected with the horizontal-arm rear end; Described tooth bar is arranged on the outside of vertical shifting substrate, the outside, plane of tooth bar is provided with gib block, the lower end of tooth bar and tail rod upper end is connected, and described tail rod lower end is passed in turn and is fixedly installed on the vertical guide stem seat that moves horizontally on the substrate, moves horizontally substrate and installation base plate.
Aforesaid automatic bending device of energy-saving tube, the clamping device of wherein said lamp tube ends comprises the fixedly finger-type jaw that is separately positioned on the horizontal-arm front end, be positioned at fixing finger-type jaw offside activity finger-type jaw, drive cylinder, connecting plate, described activity finger-type jaw rear end is hinged with horizontal-arm front end, connecting plate one end respectively, hinged driving cylinder one end of the connecting plate the other end and connecting plate is hinged, drives cylinder and fixedlys connected with horizontal-arm by mounting plate.
Aforesaid automatic bending device of energy-saving tube, the two ends of wherein said bend pipe arm adopt the elastic clip structure to fixedly connected with horizontal-arm rear end, gear I, the gear II bearing pin the other end respectively.Described activity finger-type jaw is a T-Type structure, the rectilinear end termination of described T-Type structure is the finger-type jaw of bending, one end termination of the horizontal line end of described T-Type structure puts in the horizontal-arm front end hinged with it, and the other end termination and connecting plate one end of horizontal line end are hinged.
Compact construction of the present invention can be realized crooked 180 ° automatically of straight shape glass lamps after the heating, has improved the bending quality of glass lamp significantly.Working efficiency improves more than 4 times, greatly reduces operative employee's labour intensity.
Advantage of the present invention and characteristics will illustrate by the non-limitative illustration of following preferred embodiment and explain that these embodiment only provide as an example with reference to accompanying drawing.
Description of drawings
Fig. 1 is a rear side three-dimensional structure diagram of the present invention;
Fig. 2 is that the A of Fig. 1 is to three-dimensional view;
Fig. 3 is a front side of the present invention three-dimensional structure diagram;
Fig. 4 be Fig. 1 I portion enlarged view.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
As Fig. 1~shown in Figure 4, the present invention includes base plate 1 is installed, be used to accept the 180 ° of bending mechanisms 3 of horizontal mobile mechanism 2, fluorescent tube that need crooked fluorescent tube, the clamping device 4 of lamp tube ends, base plate 1 is installed is had preceding fenestra 11, back-window arerture 13 longitudinally, make the parts of horizontal mobile mechanism 2 and 180 ° of bending mechanisms 3 of fluorescent tube can pass installation base plate 1.
Horizontal mobile mechanism 2 is arranged on installs base plate 1 upside, horizontal mobile mechanism comprise drive curved bar 21, connecting rod 22, move horizontally substrate 23, move horizontally guide rail 24, horizontal reset spring 25, limited block 26.Drive curved bar 21 and pass installation base plate back-window arerture 13, the middle part is hinged with the driving curved bar mount pad 12 that is fixedly installed on installation base plate 1 downside, and an end of upper end and connecting rod 22 is hinged, and the lower end is positioned at installs under the base plate 1.The other end of connecting rod 22 is with to be fixedly installed on the vertical guide stem seat 312 that moves horizontally on the substrate 23 hinged, and the connecting rod 22 of present embodiment adopts adjustable Universal linking lever, and the hinged direction at its length, two ends all can be adjusted.Move horizontally guide rail 24 and adopt two line slideways that be arranged in parallel, line slideway comprises horizontal guide rail 241, is inlaid in the horizontal guide rail slide block 242 on the horizontal guide rail 241; Horizontal guide rail 241 is separately fixed at the both sides of backing plate 14, and backing plate 14 is fixed on to be installed on the base plate 1, and two horizontal guide rail slide blocks 242 are fixed on the downside that moves horizontally substrate 23.Horizontal reset spring 25 is separately positioned on the both sides that base plate 1 is installed, and its two ends move horizontally substrate 23 and base plate 1 is installed by front spring pin 251,252 connections of rear spring pin respectively, are used to move horizontally retreating of substrate 23 and reset.Limited block 26 is positioned at the rear side that base plate 1 is installed.When moving horizontally substrate 23 and bending mechanism 3 when retreating under the effect of horizontal reset spring 25, limited block 26 is used for retreating spacingly to moving horizontally substrate 23, prevents guide rail slide block 242 getaway 241 under the effect of horizontal reset spring 25 elastic forces.
180 ° of bending mechanisms 3 of fluorescent tube are vertically set on the front end of horizontal mobile mechanism 2, fixedly connected with horizontal mobile mechanism 2 by vertical mounting plate 31.180 ° of bending mechanisms of fluorescent tube also comprise vertical reset spring 32, rack and pinion engagement group 33, bend pipe arm 34, horizontal-arm 35, tail rod 36, vertical shifting substrate 37, vertical shifting guide rail 38, gear mount pad 39.Fenestra 311 before having on the vertical mounting plate 31 had both alleviated the weight of vertical mounting plate 31, and the slide block 381 of being convenient to observe vertical shifting guide rail 38 again moves up and down situation.Vertical shifting guide rail 38 is a line slideway, comprises vertical guideway 381, is entrenched in the vertical guideway slide block 382 on the vertical guideway 381, and vertical guideway 381 is fixed on the rear side of vertical mounting plate 31, and vertical guideway slide block 382 is fixedlyed connected with vertical shifting substrate 37.The downside of vertical mounting plate 31 is fixedlyed connected with the front end that moves horizontally substrate 23, vertical reset spring 32 is provided with the both sides of vertical mounting plate 31 respectively, the lower spring pin 322 on its two ends are connected and fixed the upper spring pin 321 that is installed on the vertical shifting substrate 37 respectively and are fixedly mounted on vertical mounting plate 31.Rack and pinion engagement group 33 comprise vertically disposed tooth bar 331, with tooth bar 331 meshed gears I 332, two gear II 333,334.Gear I 332, a gear II 333 are fixedlyed connected with gear I bearing pin 335 in turn, and another gear II 334 is fixed on the termination of gear II bearing pin 336, and gear II 333 and gear II 334 are engaged with each other.Gear I bearing pin 335, gear II bearing pin 336 are hinged with the gear mount pad 39 on being fixed on vertical mounting plate 31 by bearing respectively, gear I bearing pin 335, gear II bearing pin 336 the other ends are fixedlyed connected with bend pipe arm 34 1 ends respectively after passing vertical mounting plate 31, and bend pipe arm 34 the other ends are fixedlyed connected with horizontal-arm 35 rear ends.In order to install and remove fast, and can adjust the angle of horizontal-arm 35, U-shaped elastic clip structure 341 has been adopted at the two ends of bend pipe arm 34, and this U-shaped elastic clip structure 341 is fixedlyed connected with horizontal-arm 35 rear ends, gear I bearing pin 335, gear II bearing pin 336 the other ends respectively.Tooth bar 331 is arranged on the outside of vertical shifting substrate 37, and the outside, plane of tooth bar 331 is provided with gib block 310, and the both sides of tooth bar 331 are subjected to gear I 332 respectively, gib block 310 is spacing.Be provided with several cushion blocks 311 between tooth bar 331, gib block 39 and the vertical shifting substrate 37, the lower end of tooth bar 331 is connected with tail rod 36 upper ends, and tail rod 36 lower ends are passed in turn and are fixedly installed on the vertical guide stem seat 312 that moves horizontally on the substrate 23, the preceding fenestra 11 that moves horizontally substrate 23 and installation base plate 1.
The clamping device 4 of lamp tube ends comprises the fixedly finger-type jaw 351 that is separately positioned on two horizontal-arm 35 front ends, be positioned at the fixedly activity finger-type jaw 41 of finger-type jaw 351 offsides, connecting plate 42, drive cylinder 43, mounting plate 44, activity finger-type jaw 41 is a T-Type structure, the rectilinear end termination of this T-Type structure is the jaw 411 of bending, one end termination of the horizontal line end 412 of T-Type structure puts in the cross-drilled hole 352 of horizontal-arm 35 front ends hinged with horizontal-arm 35, the other end termination and connecting plate 42 1 ends of horizontal line end are hinged, and connecting plate 42 the other ends are hinged with piston rod one end that drives cylinder 43.Mounting plate 44 is L shaped, drives cylinder 43 and is bearing on the mounting plate 44, and mounting plate 44 1 sides are fixed on the horizontal-arm 35.
Working process of the present invention is as follows:
Fig. 1 and Fig. 2 are original state of the present invention, and this moment, two bend pipe arms 34 were in vertical raise position.When bend pipe begins, tail rod 36 moves up under the effect of as shown in Figure 2 filled arrows motivating force, tooth bar 331 has overcome on the pulling force of vertical reset spring 32 and has moved, gear I 332 clockwise rotates, intermeshed gear II 333 and gear II 334 relatively rotate respectively, drive two bend pipe arms, 34 synchronous backwards and rotate 90 ° of horizontalitys extremely as shown in Figure 3.Meanwhile, as shown in Figure 4, move behind the driving cylinder piston rod 431 of clamping device 4, open, prepare the straight shape glass lamp that clamping was heated by connecting plate 42 pulling activity finger-type jaws 41.Then, under the effect of as shown in Figure 2 hollow arrow motivating force, driving curved bar 21 rotates counterclockwise around curved bar mount pad 12 hinged centers, overcome the pulling force of horizontal reset spring 25, promote to move horizontally substrate 23 by connecting rod 22 and move forward along moving horizontally guide rail 24, and with 180 ° of bending mechanisms 3 of fluorescent tube to reach.Clamping device 4 is near the fluorescent tube place of having heated that brings by heating fluorescent tube e Foerderanlage, the two ends that activity finger-type jaw 41 closures are clamped the straight lamp tube that heated.Then, the motivating force of filled arrows and hollow arrow all disappears, under the effect of the elastic reset power of vertical reset spring 32 and horizontal reset spring 25, the two bend pipe arms 34 that drive is in horizontality rotate 90 ° to plumbness, at this moment, being held crooked thereupon 180 ° of 180 ° of finishing fluorescent tube of straight lamp tube that mechanism 4 clamps bends.With it simultaneously, move after moving horizontally substrate 23, drive 180 ° of bending mechanisms 3 of fluorescent tube and get back to starting position, finish a working cycle.
In addition to the implementation, the present invention can also have other embodiments, and all employings are equal to the technical scheme of replacement or equivalent transformation form, all drop in the protection domain of requirement of the present invention.

Claims (6)

1, a kind of automatic bending device of energy-saving tube, it is characterized in that: comprise the installation base plate that has several fenestras, the 180 ° of bending mechanisms of horizontal mobile mechanism, fluorescent tube that are used to accept the crooked fluorescent tube of need, the clamping device of lamp tube ends, described horizontal mobile mechanism is arranged on installs the base plate upside, is connected with the installation base plate by moving horizontally guide rail; 180 ° of bending mechanisms of described fluorescent tube are vertically set on the front end of horizontal mobile mechanism, fixedly connected with horizontal mobile mechanism by vertical mounting plate; The clamping device of described lamp tube ends is arranged on the front end of fluorescent tube bending mechanism.
2, automatic bending device of energy-saving tube according to claim 1 is characterized in that: described horizontal mobile mechanism comprise drive curved bar, connecting rod, move horizontally substrate, move horizontally guide rail, horizontal reset spring, limited block; Described driving curved bar passes the back-window arerture that base plate is installed, and its middle part is hinged with the driving curved bar mount pad that is fixedly installed on installation base plate downside, and its upper end is hinged with an end of connecting rod, and its lower end is positioned at installs under the base plate; The other end of described connecting rod is with to be fixedly installed on the vertical guide stem seat that moves horizontally on the substrate hinged; The described guide rail that moves horizontally comprises horizontal guide rail, is inlaid in the horizontal guide rail slide block on the horizontal guide rail, described horizontal guide rail is separately fixed at the both sides of backing plate, described backing plate is fixed on to be installed on the base plate, described horizontal guide rail slide block with move horizontally the substrate downside and fixedly connected; Described horizontal reset spring is separately positioned on the both sides that base plate is installed, and its two ends connect respectively and move horizontally substrate and base plate is installed; Described limited block is fixed on the rear side that base plate is installed.
3, automatic bending device of energy-saving tube according to claim 1 is characterized in that: 180 ° of bending mechanisms of described fluorescent tube comprise vertical mounting plate, vertical reset spring, rack and pinion engagement group, bend pipe arm, horizontal-arm, tail rod, vertical shifting substrate, vertical shifting guide rail, gear mount pad; The downside of described vertical mounting plate is fixedlyed connected with the front end that moves horizontally substrate, and described vertical reset spring is provided with the rear side both sides of vertical mounting plate respectively, and its two ends connect vertical mounting plate and vertical shifting substrate respectively; Described vertical shifting guide rail comprises vertical guideway, is inlaid in the vertical guideway slide block on the vertical guideway, described vertical guideway is fixed on the rear side of vertical mounting plate, described vertical guideway slide block is fixedlyed connected with the vertical shifting substrate, described rack and pinion engagement group comprise vertically disposed tooth bar, with tooth bar meshed gears I, two gear II, described gear I, a gear II are fixedlyed connected with gear I bearing pin in turn, another gear II is fixed on the termination of gear II bearing pin, and two gear II are engaged with each other; Described gear I, gear II bearing pin are hinged with vertical mounting plate respectively, and gear I, the gear II bearing pin the other end are fixedlyed connected with bend pipe arm one end respectively after passing vertical mounting plate, and the described bend pipe arm the other end is fixedlyed connected with the horizontal-arm rear end; Described tooth bar is arranged on the outside of vertical shifting substrate, the outside, plane of tooth bar is provided with gib block, the lower end of tooth bar and tail rod upper end is connected, and described tail rod lower end is passed in turn and is fixedly installed on the vertical guide stem seat that moves horizontally on the substrate, moves horizontally substrate and installation base plate.
4, according to claim 1 or 3 described automatic bending device of energy-saving tube, it is characterized in that: the clamping device of described lamp tube ends comprises the fixedly finger-type jaw that is separately positioned on the horizontal-arm front end, be positioned at fixing finger-type jaw offside activity finger-type jaw, drive cylinder, connecting plate, described activity finger-type jaw rear end is hinged with horizontal-arm front end, connecting plate one end respectively, hinged driving cylinder one end of the connecting plate the other end and connecting plate is hinged, drives cylinder and fixedlys connected with horizontal-arm by mounting plate.
5, automatic bending device of energy-saving tube according to claim 3 is characterized in that: the two ends of described bend pipe arm adopt the elastic clip structure to fixedly connected with horizontal-arm rear end, gear I, the gear II bearing pin the other end respectively.
6, automatic bending device of energy-saving tube according to claim 4, it is characterized in that: described activity finger-type jaw is a T-Type structure, the rectilinear end termination of described T-Type structure is an activity finger-type jaw, one end termination of the horizontal line end of described T-Type structure puts in the horizontal-arm front end hinged with it, and the other end termination and connecting plate one end of horizontal line end are hinged.
CN2009100352550A 2009-09-23 2009-09-23 Automatic bending device of energy-saving tube Expired - Fee Related CN101671110B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009100352550A CN101671110B (en) 2009-09-23 2009-09-23 Automatic bending device of energy-saving tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009100352550A CN101671110B (en) 2009-09-23 2009-09-23 Automatic bending device of energy-saving tube

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CN101671110A true CN101671110A (en) 2010-03-17
CN101671110B CN101671110B (en) 2012-07-04

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103073177A (en) * 2012-12-31 2013-05-01 江苏大学机电总厂有限公司 Workpiece fixture for foot bending machine of helical energy-saving lamp tube
CN113321406A (en) * 2021-06-11 2021-08-31 绍兴上虞菁华背光源有限公司 Continuous multi-curved-surface lamp tube processing device and processing technology thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103073177A (en) * 2012-12-31 2013-05-01 江苏大学机电总厂有限公司 Workpiece fixture for foot bending machine of helical energy-saving lamp tube
CN103073177B (en) * 2012-12-31 2015-07-15 江苏高创机电制造有限公司 Workpiece fixture for foot bending machine of helical energy-saving lamp tube
CN113321406A (en) * 2021-06-11 2021-08-31 绍兴上虞菁华背光源有限公司 Continuous multi-curved-surface lamp tube processing device and processing technology thereof

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