Embodiment
Technical solution of the present invention is not limited to following cited embodiment, also comprises the arbitrary combination between each embodiment.
Embodiment one: the complex microbial inoculum that present embodiment is used for cellulosic ethanol production is 10 by concentration mainly
8The mould spore suspension of healthy and free from worry wood of individual/mL, concentration are 10
8The aspergillus oryzae spore suspension of individual/mL and concentration are 10
8The angle chaetomium spore suspension of individual/mL is made according to 1: 1: 1 volume ratio.
The making method of the mould spore suspension of healthy and free from worry wood in the present embodiment is: be inoculated on the potato dextrose agar inclined-plane healthy and free from worry wood is mould, under 28~32 ℃ of conditions, cultivate 48~72h and obtain the mould spore of healthy and free from worry wood, wash cultivating the mould spore of healthy and free from worry wood that obtains on the potato dextrose agar inclined-plane with sterilized water then, and sterilized water and the mould spore uniform mixing of healthy and free from worry wood promptly obtained the mould spore suspension of healthy and free from worry wood, mould can the purchase from the market of wherein said healthy and free from worry wood obtains.
The making method of the aspergillus oryzae spore suspension in the present embodiment is: aspergillus oryzae is inoculated on the potato dextrose agar inclined-plane, under 28~32 ℃ of conditions, cultivate 48~72h and obtain the aspergillus oryzae spore, wash cultivating the aspergillus oryzae spore that obtains on the potato dextrose agar inclined-plane with sterilized water then, and sterilized water and aspergillus oryzae spore uniform mixing promptly obtained the aspergillus oryzae spore suspension, wherein said aspergillus oryzae can be bought from the market and obtain.
The making method of the angle chaetomium spore suspension in the present embodiment is: the angle chaetomium is inoculated on the potato dextrose agar inclined-plane, under 28~32 ℃ of conditions, cultivate 48~72h and obtain angle chaetomium spore, wash cultivating the angle chaetomium spore that obtains on the potato dextrose agar inclined-plane with sterilized water then, and sterilized water and aspergillus oryzae spore uniform mixing promptly obtained angle chaetomium spore suspension, the wherein said angle chaetomium can be bought from the market obtains.
The complex microbial inoculum of present embodiment respectively with formic acid, acetate, oxysuccinic acid, hydroxymethylfurfural (HMF) and aldehydes matter react, reacted result shows composite fungus agent formic acid of the present invention, acetate, oxysuccinic acid, the degradation rate of hydroxymethylfurfural (HMF) and aldehydes matter is respectively 72.37%~81.69%, 50.61%~60.89%, 78.18%~89.12%, 98%~100% and 70.08%~86.23%, from these data as can be seen, composite fungus agent of the present invention is used for cellulosic ethanol production technology, to the formic acid that produces in the maize straw preprocessing process, acetate, the removal effect of oxysuccinic acid and phenolic compound is good, and the detoxifying effect in cellulosic ethanol production technology of the present invention is good.
It is as follows to utilize the complex microbial inoculum of present embodiment to carry out the step of cellulosic ethanol production technology:
One, sophisticated maize straw is cut into the segment of 4~6cm, steam explosion pre-treatment under 220~240 ℃, the condition of 1.6~1.8MPa promptly obtains steam puffed stalk then; Two, the distilled water of getting 100g steam puffed stalk and 250~350mL mixes and to obtain mixture, places under 121 ℃ of conditions moist heat sterilization 20min then; After the cooling, the pH that mixture is regulated in aseptic technique is 5.0~5.5, cellulase (the good benefit in Tianjin that adds 10~13g then in the mixture after sterilization, the CMC enzyme is lived and to be 55.6IU/g), 1.0~1.5g yeast saccharomyces cerevisiae (Angel Yeast, 84000024) and the complex microbial inoculum of 3.5~5g present embodiment production code member:, fully stirring evenly, is that 39 ℃, rotating speed are that diastatic fermentation 70~80h obtains fermented liquid under the 200r/min condition in temperature, has promptly finished cellulosic ethanol production technology; Wherein, the alcohol concn in the fermented liquid is 32~35g/L, and the turnover ratio of cellulosic ethanol is 81%~92% in process of production.
Utilize the complex microbial inoculum of present embodiment to carry out cellulosic ethanol production technology, do not need the washing detoxifcation, just can carry out the fermentation of cellulosic ethanol, greatly reduce production costs of cellulosic ethanol, compare with the existing cellulosic ethanol production technology that washes detoxification with water that makes, utilize the complex microbial inoculum of present embodiment to carry out the total water amount minimizing 40%~50% of cellulosic ethanol production, production cost has reduced by 6%~10%.Utilize the complex microbial inoculum of present embodiment to carry out in the cellulosic ethanol production technology that cellulosic alcohol concn can reach about 33g/L in the lignocellulosic material, the cellulosic ethanol transformation efficiency can reach more than 85% and not lose the hydrolysate wood sugar of hemicellulose, these wood sugars also can be fermented into ethanol, utilize the complex microbial inoculum of present embodiment to carry out the whole productive rate height of cellulosic ethanol production ethanol.
Embodiment two: what present embodiment and embodiment one were different is that the complex microbial inoculum that is used for cellulosic ethanol production also comprises substratum, and substratum is made up of 7~9 parts wheat bran, 11~13 parts Microcrystalline Cellulose and 14~16 parts inorganic salt solution according to parts by weight.Other are identical with embodiment one.
The making method of present embodiment substratum is: according to ratio of weight and number 7~9 parts wheat bran, 11~13 parts Microcrystalline Cellulose and 14~16 parts inorganic salt solution are mixed, then mixture is placed under 121 ℃ of conditions, sterilization 20min promptly obtains substratum.
Embodiment three: that present embodiment and embodiment two are different is KH in the inorganic salt solution
2PO
4Mass concentration be 0.7%, (NH
4)
2SO
4Mass concentration be 3.3%, K
2HPO
4Mass concentration be 0.7% and MgSO
4Mass concentration be 0.1% the aqueous solution, the pH value of inorganic salt solution is 5~7.Other are identical with embodiment one.
Embodiment four: present embodiment is used for the making method of the complex microbial inoculum of cellulosic ethanol production and carries out according to following steps: be 10 with concentration one,
8The mould spore suspension of healthy and free from worry wood of individual/mL, concentration are 10
8The aspergillus oryzae spore suspension of individual/mL and concentration are 10
8The angle chaetomium spore suspension of individual/mL obtains mixing spore liquid according to 1: 1: 1 volume ratio mixing; Two, under aseptic condition, in the mixing spore liquid access substratum with step 1, static cultivation 48~72h under 30~40 ℃ of conditions promptly makes and obtains complex microbial inoculum, and the volume ratio of wherein mixing spore liquid and substratum is 2~3: 25.
Embodiment five: present embodiment and embodiment four are different is that the making method of the mould spore suspension of healthy and free from worry wood in the step 1 is: be inoculated on the potato dextrose agar inclined-plane healthy and free from worry wood is mould, under 28~32 ℃ of conditions, cultivate 48~72h and obtain the mould spore of healthy and free from worry wood, wash cultivating the mould spore of healthy and free from worry wood that obtains on the potato dextrose agar inclined-plane with sterilized water then, and sterilized water and the mould spore uniform mixing of healthy and free from worry wood are promptly obtained the mould spore suspension of healthy and free from worry wood.Other steps and parameter are identical with embodiment four.
Embodiment six: present embodiment is different with embodiment four or five is that the making method of aspergillus oryzae spore suspension in the step 1 is: aspergillus oryzae is inoculated on the potato dextrose agar inclined-plane, under 28~32 ℃ of conditions, cultivate 48~72h and obtain the aspergillus oryzae spore, wash cultivating the aspergillus oryzae spore that obtains on the potato dextrose agar inclined-plane with sterilized water then, and sterilized water and aspergillus oryzae spore uniform mixing are promptly obtained the aspergillus oryzae spore suspension.Other steps and parameter are identical with embodiment four or five.
Embodiment seven: present embodiment and embodiment six are different is that the making method of chaetomium spore suspension in angle in the step 1 is: the angle chaetomium is inoculated on the potato dextrose agar inclined-plane, under 28~32 ℃ of conditions, cultivate 48~72h and obtain angle chaetomium spore, wash cultivating the angle chaetomium spore that obtains on the potato dextrose agar inclined-plane with sterilized water then, and sterilized water and aspergillus oryzae spore uniform mixing are promptly obtained angle chaetomium spore suspension.Other steps and parameter are identical with embodiment six.
Embodiment eight: present embodiment and embodiment four, five or seven are different is that substratum in the step 2 is made up of 7~9 parts wheat bran, 11~13 parts Microcrystalline Cellulose and 14~16 parts inorganic salt solution according to parts by weight.Other steps and parameter are identical with embodiment four, five or seven.
The making method of present embodiment substratum is: according to ratio of weight and number 7~9 parts wheat bran, 11~13 parts Microcrystalline Cellulose and 14~16 parts inorganic salt solution are mixed, then mixture is placed under 121 ℃ of conditions, sterilization 20min promptly obtains substratum.
Embodiment nine: that present embodiment and embodiment eight are different is KH in the inorganic salt solution
2PO
4Mass concentration be 0.7%, (NH
4)
2SO
4Mass concentration be 3.3%, K
2HPO
4Mass concentration be 0.7% and MgSO
4Mass concentration be 0.1% the aqueous solution, the pH value of inorganic salt solution is 5~7.Other steps and parameter are identical with embodiment eight.
Embodiment ten: present embodiment and embodiment eight are different be in the step 2 under 40 ℃ of conditions static cultivation 62h.Other steps and parameter are identical with embodiment eight.
Embodiment 11: present embodiment is used for the making method of the complex microbial inoculum of cellulosic ethanol production and carries out according to following steps: be 10 with concentration one,
8The mould spore suspension of healthy and free from worry wood of individual/mL, concentration are 10
8The aspergillus oryzae spore suspension of individual/mL and concentration are 10
8The angle chaetomium spore suspension of individual/mL obtains mixing spore liquid according to 1: 1: 1 volume ratio mixing; Two, under aseptic condition, in the mixing spore liquid access substratum with step 1, static cultivation 62h under 35 ℃ of conditions promptly makes and obtains complex microbial inoculum, and the volume ratio of wherein mixing spore liquid and substratum is 2.5: 25.
The making method of the mould spore suspension of healthy and free from worry wood in the present embodiment step 1 is: be inoculated on the potato dextrose agar inclined-plane healthy and free from worry wood is mould, under 28~32 ℃ of conditions, cultivate 48~72h and obtain the mould spore of healthy and free from worry wood, wash cultivating the mould spore of healthy and free from worry wood that obtains on the potato dextrose agar inclined-plane with sterilized water then, and sterilized water and the mould spore uniform mixing of healthy and free from worry wood are promptly obtained the mould spore suspension of healthy and free from worry wood.
The making method of the aspergillus oryzae spore suspension in the present embodiment step 1 is: aspergillus oryzae is inoculated on the potato dextrose agar inclined-plane, under 28~32 ℃ of conditions, cultivate 48~72h and obtain the aspergillus oryzae spore, wash cultivating the aspergillus oryzae spore that obtains on the potato dextrose agar inclined-plane with sterilized water then, and sterilized water and aspergillus oryzae spore uniform mixing are promptly obtained the aspergillus oryzae spore suspension.
The making method of the angle chaetomium spore suspension in the present embodiment step 1 is: the angle chaetomium is inoculated on the potato dextrose agar inclined-plane, under 28~32 ℃ of conditions, cultivate 48~72h and obtain angle chaetomium spore, wash cultivating the angle chaetomium spore that obtains on the potato dextrose agar inclined-plane with sterilized water then, and sterilized water and aspergillus oryzae spore uniform mixing are promptly obtained angle chaetomium spore suspension.
Substratum in the present embodiment step 2 is formed the aqueous solution wherein, KH in the inorganic salt solution according to parts by weight by 7~9 parts wheat bran, 11~13 parts Microcrystalline Cellulose and 14~16 parts inorganic salt solution
2PO
4Mass concentration be 0.7%, (NH
4)
2SO
4Mass concentration be 3.3%, K
2HPO
4Mass concentration be 0.7% and MgSO
4Mass concentration be 0.1% the aqueous solution, the pH value of inorganic salt solution is 5~7.
Simultaneous test:
First group of experiment is to utilize present embodiment to make the complex microbial inoculum that obtains to carry out cellulosic ethanol production, concrete steps are as follows: the segment that, sophisticated maize straw is cut into 4~6cm, steam explosion pre-treatment under 230 ℃, the condition of 1.7MPa promptly obtains steam puffed stalk then; Two, the distilled water of getting 100g steam puffed stalk and 300mL mixes and to obtain mixture, places under 121 ℃ of conditions moist heat sterilization 20min then; After the cooling, the pH that mixture is regulated in aseptic technique is 5.0, cellulase (the good benefit in Tianjin that adds 15g then in the mixture after sterilization, the CMC enzyme is lived and to be 55.6IU/g), 1.5g yeast saccharomyces cerevisiae (Angel Yeast, 84000024) and the complex microbial inoculum of 4g present embodiment production code member:, fully stirring evenly, is that 39 ℃, rotating speed are that diastatic fermentation 72h obtains fermented liquid under the 200r/min condition in temperature, has promptly finished cellulosic ethanol production technology.
Second group of experiment is to adopt the washing detoxification to carry out the method for cellulosic ethanol production, concrete steps are as follows: the segment that, sophisticated maize straw is cut into 4~6cm, then at 220~240 ℃, 1.7MPa condition under the steam explosion pre-treatment, promptly obtain steam puffed stalk, wherein, the water content of steam puffed stalk is about 20%, and the dry content of cellulose is about 40%; Two, the distilled water of getting 100g steam puffed stalk and 300mL mixes and to obtain mixture, places under 121 ℃ of conditions moist heat sterilization 20min then; After the cooling, the pH that mixture is regulated in aseptic technique is 5.0, cellulase (the good benefit in Tianjin that adds 20g then in the mixture after sterilization, the CMC enzyme is lived and is 55.6IU/g) and 2.0g yeast saccharomyces cerevisiae (Angel Yeast, production code member: 84000024), fully stirring evenly, is that 40 ℃, rotating speed are that diastatic fermentation 72h obtains fermented liquid under the 200r/min condition in temperature, has promptly finished cellulosic ethanol production technology.
The change in concentration of furfural, phenol, hydroxymethylfurfural, formic acid, acetate and oxysuccinic acid as depicted in figs. 1 and 2 in the fermenting process of first group of test; From Fig. 1 and Fig. 2 as can be seen the degradation rate of furfural, phenol, hydroxymethylfurfural, formic acid, acetate and oxysuccinic acid reached 76.23%, 74.08%, 100%, 75.37%, 53.61%, 80.18% respectively.Present embodiment is made the complex microbial inoculum obtain has good degradation effect to the by product of the inhibition cellulose alcoholic fermentation that produces in the steam puffed stalk, and present embodiment is made the complex microbial inoculum that obtains good detoxifying effect.
The variation comparison diagram that first group of test and second group are tested cellulase activity in the fermenting process as shown in Figure 3, as can be seen from Figure 3, the activity of cellulase can reach 7.5~10.1IU/mL in first group of test, it is to make the complex microbial inoculum that obtains by present embodiment to provide that cellulase activity about 2.0~3.0IU/mL is wherein arranged, and the cellulase activity of second group of test only is 2.1~2.3IU/mL; The present embodiment making obtains complex microbial inoculum and not only has the toxicide effect, also has the activity of cellulase.
The variation comparison diagram of first group of test and the glucose concn of second group of experiment in the fermenting process as shown in Figure 4, the glucose fermentation rate of first group of test has reached 92.9% as can be seen from Figure 4, and second group of glucose fermentation rate of testing only can reach 38.6%; Utilize present embodiment to make the transformation efficiency height of glucose in the cellulose alcoholic fermentation of the complex microbial inoculum that obtains, help improving ethanol yield.
The variation comparison diagram that first group of test and second group are tested the alcohol concn in the fermenting process as shown in Figure 5, as can be seen from Figure 5, under the identical situation of fermentation time, the alcoholic acid maximum concentration of first group of test can reach 33g/L, and the ethanol maximum concentration of second group of experiment only can reach 16g/L, hence one can see that utilizes present embodiment to make the whole productive rate height of the resulting ethanol of cellulose ethanol of the complex microbial inoculum that obtains, and the complex microbial inoculum that utilizes present embodiment to make to obtain does not need to make and washes detoxifcation with water, also can carry out cellulose alcoholic fermentation, greatly reduce production costs of cellulosic ethanol.