CN101659882B - Tobacco waste high temperature carbonization processing equipment - Google Patents
Tobacco waste high temperature carbonization processing equipment Download PDFInfo
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- CN101659882B CN101659882B CN2009103078755A CN200910307875A CN101659882B CN 101659882 B CN101659882 B CN 101659882B CN 2009103078755 A CN2009103078755 A CN 2009103078755A CN 200910307875 A CN200910307875 A CN 200910307875A CN 101659882 B CN101659882 B CN 101659882B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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Abstract
A tobacco waste high temperature carbonization processing equipment comprises a furnace body, a furnace wall, a hearth, a material inlet, a slag hole, a mixing air outlet, wherein an auxiliary combustion system is arranged on the hearth, a multi-stage reaction chamber is internally arranged in the furnace body, each stage reaction chamber is mutually communicated and the hearth is arranged at thebottom of each stage reaction chamber, a fire grate groove and an oxygen content control fan are arranged at a position of the hearth which corresponds to the reaction chamber, a fire grate is arranged in the fire grate groove; the equipment has the advantages that the equipment is environmental protection, saves energy, can effectively and intensively process the waste and garbage of the tobacco, can valuably reuse the generated gas and solid matters and has no second pollution, and brings very good economic effect for enterprises and society.
Description
Technical field
The present invention relates to a kind of treatment facility, especially a kind of tobacco waste high temperature carbonization processing equipment.
Background technology
The industrial waste that tobacco cigarette processing enterprise and redrying processing enterprise produce in the tobacco material course of processing, rubbish mainly are tobacco material and the non-tobacco material of listing the sale monopoly management in; Like cigarette ash, offal, waste tobacco stem and the industrial refuse that in carrying out servicing operations, produces; Discarded cigarette trademark, packing paper etc.; Do not possess the condition of second stage employ but contain chemical ingredients that tobacco materials such as nicotine, tar, Nicotine are had and the cigarette class packing material of sale monopoly strict control; Mostly adopted landfill and burning method, these two kinds of methods one are to be utilized the manufacturing false smoke by social lawless person easily in the past, violate the sale monopoly method; The 2nd, environment protection is produced serious pollution, destroy ecotope, violate environmental law.These tobacco materials are along with the enforcement of Law on Monopoly of Tabacoo and environmental law and the increasing of industry sale monopoly standardized administration dynamics; Adding big process of industrialization not only accelerates with the harmonious tobacco paces of establishment; Simple method originally can not satisfy the requirement of the big production of modernization, clean environment firendly production on processing quantity and difficulty; But the singularity of its tobacco material composition and belong to alkaline matter again; Giving in comprehensive utilization has increased certain degree of difficulty, and seeking a kind of is that environmental protection can fully utilize simultaneously not only but also can satisfy the sale monopoly method and requires three complete its beautiful schemes extremely urgent.
The destructive distillation pyrolysis is at secluding air or feeds under the condition of little air, makes by destructive distillation biomass material decomposes and produces various pyrolysis products, usually biomass is placed retort; The destructive distillation product is produced in pyrolysis under the condition of secluding air; The product that biomass are carried out after the destructive distillation pyrolysis has the advantage of environmental protection, non-secondary pollution, but retort can not continuously feeding at present, temperature control difficulty; Output is limited; And coal-tar middle oil about 50% of the material dry weight that accounts for of tobacco, a large amount of tar coking that in retort process, produces influences pyrolytic efficient on the one hand on stove hall and fire grate; Restrict the barrier of distillation apparatus development, caused influence on the other hand the normal operation of equipment.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art and a kind of environmental protection and energy saving are provided; Can be effectively waste, the rubbish of tobacco be focused on; Gas that is produced and solid matter can valuablely reuse, the tobacco waste high temperature carbonization processing equipment of non-secondary pollution.
The object of the invention is achieved through following technical proposals:
A kind of tobacco waste high temperature carbonization processing equipment comprises body of heater, furnace wall, Lu Tang, material inlet, slag notch, blends gas port, and said stove one's parents are provided with standby firing system; Be provided with multi-stage reaction chamber in the said body of heater, said each order reaction chamber is interconnected and the bottom is provided with the stove hall, and said stove one's parents and said reaction chamber correspondence position are provided with fire grate groove and oxygen amount control blower fan; Said fire grate is installed in the said fire grate groove, and said fire grate comprises decides row and moving row, and said fixed row is fixed on the said body of heater; Said moving row's a end is fixed on the push rod and said push rod interlock through connecting rod; The other end places to be decided to be slidingly connected with fixed row on the row, and the fire grate groove top of said stove hall is provided with scraper plate and said moving row is slidingly connected, and said push rod is arranged on stove hall downside; One end is connected with thrust unit, and the other end is installed in the body of heater.
Among the present invention; Said reaction chamber comprises the first step, the second stage, third stage reaction chamber; Said fire grate comprises the first step, the second stage, the third stage, fourth stage fire grate; The corresponding first step of said stove one's parents, the second stage, third stage reaction chamber are equipped with the said second stage, the third stage, fourth stage fire grate successively, and said stove one's parents material inlet place is provided with first step fire grate.
Among the present invention; First, second moving row is drawn together in said moving package; Saidly decide package and draw together first, second fixed row; The said first moving row is installed between the first fixed row and the said scraper plate, and the said second moving row is installed between the first fixed row and the second fixed row, and said first, second moving row is a flute profile with first, second fixed row and/or said scraper plate contact surface.
Among the present invention, said slag notch is provided with the water cooled seal slag tapping equipment.Middle part, said furnace wall is provided with thermal insulation layer.The said fire grate that is installed in said stove one's parents is step and arranges.Said moving row and fixed row are step and arrange.The said gas port that blends can be connected through the equipment of heat requirements such as pipeline and boiler.
The present invention is owing to adopt technique scheme; The tobacco waste gurry is packed into from material inlet; Promote push rod by thrust unit, push rod drives first, second moving row, carries out pusher in the pre-set time and the frequency; Make the tobacco waste gurry pass through the second stage fire grate in first step fire grate, the first step reaction chamber, the third stage fire grate in the reaction chamber of the second stage, the fourth stage fire grate in the third stage reaction chamber successively, accomplish the process of drying, pyrolysis, reduction, oxidation successively from material;
1, the temperature of each order reaction chamber and oxygen input are controlled according to the situation of tobacco waste gurry, help to improve transformation efficiency like this;
2, the gas that produces in the conversion process is got rid of through mixed gas outlet; Said gas can reignition, does not have black smoke simultaneously, free from extraneous odour; Because this gas has great amount of heat; Mixed gas outlet can be connected through the equipment of heat requirements such as pipeline and boiler, to these equipment enough heats is provided, and reaches the effect of the saving energy;
3, a large amount of tar that in the process of reaction, produces is attached to fire grate and stove one's parents; The present invention utilizes and decides row and moving row's contact surface is tooth-shape structure, and moving row and arrange relatively sliding surely, and toothed surface can play the effect of scoop moving row and when arranging relatively sliding surely; The tar that is attached on the contact surface is wiped off; Push in the reaction chamber, continue reaction, thus the influence that has solved tobacco tar;
4, the lime-ash that produces of final reaction is handled through the water cooled seal slag tapping equipment, has solved water seal and has scraped slag and can not utilize biological cindery problem, and cindery utilization also can bring good economic benefits for enterprise and society;
5, be provided with thermal insulation layer at the middle part, furnace wall, guarantee the intravital temperature of stove in the operational process, play energy-conservation effect.
In sum; Said invention---a kind of tobacco waste high temperature carbonization processing equipment has environmental protection and energy saving; Can be effectively waste, the rubbish of tobacco be focused on; Gas that is produced and solid matter can valuablely reuse, and the non-secondary pollution advantage is for enterprise and society bring good economic benefits.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the front view of fire grate of the present invention.
Fig. 3 is the structural representation of fire grate of the present invention.
Among the accompanying drawing 1-3: the 1---body of heater; The 2---mixed gas outlet; The 3---material inlet; The 4---push rod; 5---first step fire grate; 6---second stage fire grate; 7---third stage fire grate; 8---fourth stage fire grate; 9---water cooled seal slag tapping equipment; 10---oxygen amount control blower fan; The 11---slag notch; 12---stove hall; The 13---scraper plate; The 14---first moving row; The 15---first fixed row; The 16---second moving row; The 17---second fixed row; The 18---thermal insulation layer; The 19---furnace wall; 20---first step reaction chamber; 21---second stage reaction chamber; 22---third stage reaction chamber; The 23---thrust unit.
Embodiment
Below in conjunction with accompanying drawing, the embodiment of tobacco waste high temperature carbonization processing equipment is described.
Shown in Fig. 1-3, a kind of tobacco waste high temperature carbonization processing equipment comprises body of heater 1, furnace wall 19, stove hall 12, material inlet 3, slag notch 11, blends gas port 2; Said stove one's parents are provided with standby firing system, are provided with multi-stage reaction chamber in the said body of heater 1, and said each order reaction chamber is interconnected and the bottom is provided with stove hall 12; Be provided with fire grate groove and oxygen amount control blower fan 10 with said reaction chamber correspondence position on the said stove hall 12; Said fire grate is installed in the said fire grate groove, and said fire grate comprises decides row and moving row, and said fixed row is fixed on the said body of heater 1; Said moving row's a end is fixed on the push rod 4 and said push rod 4 interlocks through connecting rod; The other end places to be decided row and goes up with fixed row and be slidingly connected, and the fire grate groove top of said stove hall 12 is provided with scraper plate 13 and is slidingly connected with said moving row, and said push rod 4 is arranged on stove hall 12 downsides; One end is connected with thrust unit 23, and the other end is installed in the body of heater 1.
Among the present invention; Said reaction chamber comprises the first step, the second stage, third stage reaction chamber 20,21,22; Said fire grate comprises the first step, the second stage, the third stage, fourth stage fire grate 5,6,7,8; The corresponding first step of said stove one's parents, the second stage, third stage reaction chamber 20,21,22 are equipped with the said second stage, the third stage, fourth stage fire grate 6,7,8 successively, and material inlet 3 places are provided with first step fire grate 5 on the said stove hall 12.
Among the present invention; First, second moving row 14,16 is drawn together in said moving package; Saidly decide package and draw together first, second and arrange 15,17 surely; The said first moving row 14 be installed in first arrange surely 15 with said scraper plate 13 between, the said second moving row 16 is installed in first and arranges 15 and second surely and arrange surely between 17, said first, second moving row 14,16 and first, second arrange surely 15,17 and/or said scraper plate 13 contact surfaces be flute profile.
Among the present invention, said slag notch 11 is provided with water cooled seal slag tapping equipment 9.19 middle parts, said furnace wall are provided with thermal insulation layer 18.Being installed in said fire grate on the said stove hall 12 is step and arranges.Said moving row and fixed row are step and arrange.The said gas port 2 that blends can be connected through the equipment of heat requirements such as pipeline and boiler.
Prepare material: waste and these material centralized collection of industrial refuse that tobacco processing enterprise is produced arrive hole formula receiving tank or carry tower; After collecting certain amount and reaching the amount that to move three days continuously, material pulverized stir, reach the material of same modality, add the oxygen scavenger that accounts for quality of material content 0.2-0.5% then and stir mixing; Start standby firing system, begin machine after making its receiver be preheating to the 200-500 degree.
Mixture is packed into from material inlet 3, promote push rod 4 by thrust unit 23, push rod 4 promotes first, second moving row 14,16, and thrust unit 23 carries out pusher in the pre-set time and the frequency; The tobacco waste gurry is pushed on the first step fire grate 5 and accomplishes drying process, and behind the dry control certain hour, push rod promotes first, second moving row 14,16; Material is advanced on the second stage fire grate 6 of first step reaction chamber 20, controlled temperature is the 200-500 degree, accomplishes pyrolytic process; This process residence time is 48 minutes, promotes first, second moving row 14,16 by push rod 4 again, material is advanced on the third stage fire grate 7 of second stage reaction chamber 21; Controlled temperature is the 500-700 degree, accomplishes reduction process, and this process residence time is 5-12 minute; Promote first, second moving row 14,16 by push rod 4 again, material is advanced on the fourth stage fire grate 8 of third stage reaction chamber 22, controlled temperature is the 700-1200 degree; Accomplish oxidising process, this process stopped 6-15 minute, slagged tap through slag notch at last; Said first, second moving row 14,16 and said first, second arrange 15,17 surely for being slidingly connected, and said moving row and said arrange calmly between contact surface be flute profile, and arrange be shaped as trapezoidal; After material is fallen on the fire grate; Moving coming decided row and gone up and slide, and promotes material and rolls downwards with the step levels that fixed row forms along moving row, and the simulation manual work pokes fire, the scarfing cinder process; And the last lime-ash that produces is handled through water cooled seal slag tapping equipment 9; Solved water seal in the past and scraped slag and can not utilize biological cindery problem, cindery utilization also can bring good economic benefits for enterprise and society, and 19 middle parts are provided with thermal insulation layer 18 in the furnace wall; Guarantee the intravital temperature of stove in the operational process, play energy-conservation effect.
Claims (8)
1. a tobacco waste high temperature carbonization processing equipment comprises body of heater (1), furnace wall (19), stove hall (12), material inlet (3), slag notch (11), blends gas port (2), and said stove one's parents are provided with standby firing system; It is characterized in that: said body of heater is provided with multi-stage reaction chamber in (1); Said each order reaction chamber is interconnected and the bottom is provided with stove hall (12), and said stove hall (12) is gone up with said reaction chamber correspondence position and is provided with fire grate groove and oxygen amount control blower fan (10), and said fire grate is installed in the said fire grate groove; Said fire grate comprises decides row and moving row; Said fixed row is fixed on the said body of heater (1), and said moving row's a end is fixed on push rod (4) through connecting rod and goes up and said push rod (4) interlock, and the other end places to be decided row and go up with fixed row and be slidingly connected; The fire grate groove top of said stove hall (12) is provided with scraper plate (13) and is slidingly connected with said moving row; Said push rod (4) is arranged on stove hall (12) downside, and an end is connected with thrust unit (23), and the other end is installed in the body of heater (1).
2. tobacco waste high temperature carbonization processing equipment according to claim 1; It is characterized in that: said reaction chamber comprises the first step, the second stage, third stage reaction chamber (20), (21), (22); Said fire grate comprises the first step, the second stage, the third stage, fourth stage fire grate (5), (6), (7), (8); The corresponding first step of said stove one's parents, the second stage, third stage reaction chamber (20), (21), (22) are equipped with the said second stage, the third stage, fourth stage fire grate (6), (7), (8) successively, and said stove hall (12) is gone up material inlet (3) and located to be provided with first step fire grate (5).
3. tobacco waste high temperature carbonization processing equipment according to claim 1 and 2; It is characterized in that: first, second moving (14), (16) of arranging are drawn together in said moving package; Saidly decide package and draw together first, second fixed row (15), (17); The said first moving row (14) is installed between the first fixed row (15) and the said scraper plate (13); The said second moving row (16) is installed between the first fixed row (15) and the second fixed row (17), and said first, second moving row (14), (16) are flute profile with first, second fixed row (15), (17) and/or said scraper plate (13) contact surface.
4. tobacco waste high temperature carbonization processing equipment according to claim 1 and 2 is characterized in that: said slag notch (11) is provided with water cooled seal slag tapping equipment (9).
5. tobacco waste high temperature carbonization processing equipment according to claim 1 and 2 is characterized in that: said furnace wall (19) middle part is provided with thermal insulation layer (18).
6. tobacco waste high temperature carbonization processing equipment according to claim 1 is characterized in that: be installed in said fire grate on the said stove hall (12) and be step and arrange.
7. tobacco waste high temperature carbonization processing equipment according to claim 1 is characterized in that: said moving row and fixed row are step and arrange.
8. tobacco waste high temperature carbonization processing equipment according to claim 1 is characterized in that: the said gas port (2) that blends can be connected with the equipment of boiler heat requirement through pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009103078755A CN101659882B (en) | 2009-09-28 | 2009-09-28 | Tobacco waste high temperature carbonization processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009103078755A CN101659882B (en) | 2009-09-28 | 2009-09-28 | Tobacco waste high temperature carbonization processing equipment |
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| Publication Number | Publication Date |
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| CN101659882A CN101659882A (en) | 2010-03-03 |
| CN101659882B true CN101659882B (en) | 2012-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009103078755A Active CN101659882B (en) | 2009-09-28 | 2009-09-28 | Tobacco waste high temperature carbonization processing equipment |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105686070A (en) * | 2016-04-28 | 2016-06-22 | 湖南中烟工业有限责任公司 | Preparation method for tobacco source raw material with basic cigarette smell |
| CN110043915A (en) * | 2019-05-17 | 2019-07-23 | 苏州安持环保科技有限公司 | A kind of push-down fire grate component |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101245249A (en) * | 2008-03-14 | 2008-08-20 | 湖南中烟工业有限责任公司 | Technique for generating abandon material and treating refuse in tobacco process |
| CN201512512U (en) * | 2009-09-28 | 2010-06-23 | 湖南中烟工业有限责任公司 | High-temperature dry distillation treatment equipment of tobacco waste |
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2009
- 2009-09-28 CN CN2009103078755A patent/CN101659882B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101245249A (en) * | 2008-03-14 | 2008-08-20 | 湖南中烟工业有限责任公司 | Technique for generating abandon material and treating refuse in tobacco process |
| CN201512512U (en) * | 2009-09-28 | 2010-06-23 | 湖南中烟工业有限责任公司 | High-temperature dry distillation treatment equipment of tobacco waste |
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| Publication number | Publication date |
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| CN101659882A (en) | 2010-03-03 |
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