The vacuum aluminum-coated system of flexographic printing and the production technology of band anti-counterfeiting mark
Technical field
The present invention relates to the vacuum aluminum-coated product of a kind of flexographic printing, vacuum aluminum-coated system and production technology thereof, belong to packaging material and decorative materials technology with anti-counterfeiting mark.
Background technology
At present, the vacuum aluminium-plated paper of known band anti-counterfeiting mark adopts the explained hereafter of band holographic false proof pattern more, and its typical process flow is divided into two kinds of straight plating method and transfer methods.
One) direct Alplate method:
1. mold pressing on the OPP film forms the OPP film of being with holographic anti-counterfeiting label;
2. will be compound with the OPP film and the paper base material of holographic anti-counterfeiting label;
3. will peel off with the OPP film and the paper base material of holographic anti-counterfeiting label, holographic anti-counterfeiting label is transferred on the paper base material;
4. on paper base material, aluminize;
5. on aluminium coated, be coated with aluminium protective layer (band colouring).
Two) transfer aluminum plated method:
1. on the PET film, be coated with the coating that is fit to mold pressing and aluminizes;
2. mold pressing forms holographic anti-counterfeiting label on coating;
3. on the PET film of band holographic anti-counterfeiting label, aluminize;
The PET film and the paper substrate of aluminizing is compound 4.;
5. PET film and paper substrate are peeled off.
No matter directly Alplate method still is transfer aluminum plated method, and its technology is all comparatively complicated, the production cost height.
Summary of the invention
Technical problem to be solved by this invention be to provide the brand-new anti-fake product that a kind of technology is simple, operation is compact, production cost is low, efficient is high production method, use used vacuum aluminum-coated system in this method and utilize clear layer that this method obtains, show the score bright, lifelike image and have thick and heavy metal-like, have the vacuum aluminum-coated product of flexographic printing of the band anti-counterfeiting mark of good antifalse effect secretly; This method has adopted the basic principle of flexographic printing and method and vacuum aluminium plating process to combine closely, and forms the aluminium coated of band printed patterns (anti-counterfeiting mark), forms the product of band anti-counterfeiting mark after subsequent treatment.
The technical solution used in the present invention is as follows:
The vacuum aluminum-coated product of a kind of flexographic printing with anti-counterfeiting mark, comprise the base material 7 that is layed in the bottom and cover thereon coating layer 12 and aluminium coated 13, protective layer 15 successively, special character is that the aluminium coated of laying between described coating layer 12 and the protective layer 15 13 is the false proof aluminium coated that is provided with anti-counterfeiting mark pattern 14;
Described base material 7 is selected the film of variety classes, different-thickness and in different basis weights paper or the paperboard any one for use;
Described anti-counterfeiting mark pattern 14 be by difformity, different sizes aluminize a little 16 and exempt to plate some the pattern of 17 metal-likes that form in density interphase mode arranged evenly, have high accuracy and clear layer, secretly show the score bright, lifelike image, thick and heavy characteristic.
Be used to prepare the vacuum aluminum-coated system of the vacuum aluminum-coated product of flexographic printing of above-mentioned band anti-counterfeiting mark, its special character is, have a cover and be installed at vacuum aluminum-coated machine technology roller flexographic printing mechanism before, to reach flexographic printing and the vacuum aluminum-coated purpose that combines, flexographic printing mechanism comprises that inside is provided with fuel tank 1, the vacuum aluminum-coated machine closed chamber 5 of transferring roller 2 and print roller 4, the silicone oil that circulation is carried is equipped with in fuel tank 1 inside, the top of fuel tank 1 is provided with the transferring roller 2 that contacts with silicone oil, one side of transferring roller 2 is provided with the print roller 4 that is mated transmission, print roller 4 outer race are provided with the rubber sleeve of surface engraving security pattern, transferring roller 2 contacts the place ahead that cooperates and is provided with and is used for scraper 3 that unnecessary silicone oil on the transferring roller 2 is wiped off with print roller 4, the print roller 4 outside close bottoms of closed chamber 5 are provided with the aluminum plating process roller 6 of evaporation boat 8, and aluminum plating process roller 6 contacts the periphery that cooperates and has base material 7 with print roller 4; During transmission, when transferring roller 2 rotates the silicone oil in the fuel tank 1 is taken up, meanwhile, scraper 3 is wiped silicone oil unnecessary on it off, the oil film of transferring roller 2 remainders is transferred on the print roller 4 that is mated transmission, print roller 4 will have the oil film trans-printing of security pattern again to the base material 7 of aluminum plating process roller 6 peripheries, will carry out vacuum aluminum-coated with the base material 7 of oil film pattern again;
The set rubber sleeves in described print roller 4 surfaces be can dismounting and change rubber sleeve.
The production technology of the vacuum aluminum-coated product of flexographic printing of above-mentioned band anti-counterfeiting mark, special character is to comprise following steps:
1, selects base material: determine the needed base material of product, the film of the paper of base material selection different basis weights or paperboard and variety classes, different-thickness;
2, be coated with coating layer: coat coating layer on base material, coating weight is controlled at 0.5~3.5g/m
2
3, sided corona treatment: in vacuum aluminum-coated machine, the coating layer on the base material is carried out sided corona treatment, its surface tension is reached more than the 38dyn/cm;
4, printing: in vacuum aluminum-coated machine, before aluminizing, print by above-mentioned vacuum aluminum-coated system through the material of sided corona treatment, print roller 4 outer race are provided with the rubber sleeve of surface engraving security pattern, note regulating oil mass, appropriate oil mass can be adjusted by doctor blade system, to guarantee that oil film can play shielding action to the aluminium molecule, simultaneously can not produce residual oil stain, in order to avoid the back side of contaminated materials and influence later coating quality;
5, aluminize: the material that is printed on the oil film pattern is carried out vacuum aluminum-coated, aluminum layer thickness is controlled at 250^ (10)~450^ (10) rice, has obtained aluminium coated cleaning, that have clear pattern this moment;
6, stopping off: to having the aluminium coated coating protective layer (band colouring) of pattern, coating weight is controlled at 0.5~3.5g/m
2
The vacuum aluminum-coated product processes of a kind of flexographic printing of the present invention with anti-counterfeiting mark, adopted the basic principle of flexographic printing and method and vacuum aluminium plating process to combine closely, form the aluminium coated of band printed patterns (anti-counterfeiting mark), after subsequent treatment, form the product of band anti-counterfeiting mark.The anti-counterfeiting mark that forms under this method has clear layer, show the score bright, lifelike image and have thick and heavy metal-like secretly, have good antifalse effect, so anti-counterfeiting mark is difficult to imitation.
Description of drawings
Fig. 1: the vacuum aluminum-coated product structure schematic diagram of the flexographic printing of band anti-counterfeiting mark of the present invention;
Fig. 2: the vacuum aluminum-coated product processes flow chart of the flexographic printing of band anti-counterfeiting mark of the present invention;
Fig. 3: the device structure schematic diagram of the vacuum aluminum-coated product of flexographic printing of band anti-counterfeiting mark of the present invention;
Fig. 4: the local enlarged diagram of anti-counterfeiting mark pattern 14 among Fig. 1;
Among the figure, 1, fuel tank, 2, transferring roller, 3, scraper, 4, print roller, 5, closed chamber, 6, the aluminum plating process roller, 7, base material, 8, the evaporation boat, 12, coating layer, 13, aluminium coated, 14, the anti-counterfeiting mark pattern, 15, protective layer, 16, aluminize a little, 17, exempt to plate a little.
The specific embodiment
Following with reference to accompanying drawing, provide the specific embodiment of the invention, the present invention will be further described.
Embodiment 1
The vacuum aluminum-coated product of a kind of flexographic printing with anti-counterfeiting mark of present embodiment is with reference to figure 1,4, comprise the base material 7 that is layed in the bottom and cover thereon coating layer 12 and aluminium coated 13, protective layer 15 successively, be equipped with the aluminium coated 13 of formation anti-counterfeiting mark pattern 14 between coating layer 12 and the protective layer 15; Base material can be that the film of variety classes, different-thickness also can be the paper or the paperboard of different basis weights; Anti-counterfeiting mark pattern 14 is to aluminize a little 16 and exempt to plate some the pattern of 17 metal-likes that form in density mode arranged evenly, precision height and clear layer, bright, the lifelike image, thick and heavy of showing the score secretly by difformity, different sizes.
Be used to prepare vacuum aluminum-coated system reference Fig. 3 of the vacuum aluminum-coated product of flexographic printing of above-mentioned band anti-counterfeiting mark, a cover flexographic printing mechanism is installed in employing additional before vacuum aluminum-coated machine technology roller, fuel tank 1 in closed chamber 5 is equipped with the silicone oil that circulation is carried, transferring roller 2 on the fuel tank 1 contacts with silicone oil, when transmission, transferring roller 2 takes up the silicone oil in the fuel tank 1, meanwhile, scraper 3 before transferring roller and print roller is wiped unnecessary silicone oil off, leaving and taking suitable oil film is transferred on the print roller 4, print roller is formed (rubber sleeve can be changed) by roller and surface engraving by the rubber sleeve of security pattern, and the pattern on the rubber sleeve is about on the base material 7 that oil film is printed onto aluminum-spraying machine aluminum plating process roller 6; The base material 7 of this band oil film pattern carries out vacuum aluminum-coated immediately, because the shielding action of oil film makes the molecule of aluminium steam can not stick on the base material 7 and oil film is vaporized owing to being heated in the back of aluminizing, therefore can after aluminizing, can obtain to clean be with the security pattern aluminium coated clearly.
Production technology of the present invention may further comprise the steps with reference to figure 2:
1, determines the needed base material of product, the film of the paper of base material selection different basis weights or paperboard and variety classes, different-thickness.
2, on base material, be coated with only coating layer.Coating weight is controlled at 0.5~3.5g/m
2
3, in vacuum aluminum-coated machine, the coating layer on the base material is carried out sided corona treatment, its surface tension is reached more than the 38dyn/cm.
4, print before in vacuum aluminum-coated machine, the material that carried out sided corona treatment being aluminized.Print roller 4 outer race are provided with the rubber sleeve of surface engraving security pattern, note regulating oil mass, appropriate oil mass can be adjusted by doctor blade system, to guarantee that oil film can play shielding action to the aluminium molecule, simultaneously can not produce residual oil stain, in order to avoid the back side of contaminated materials and influence later coating quality.
5, the material that is printed on the oil film pattern is carried out vacuum aluminum-coated, aluminum layer thickness is controlled at 250^ (10)~450^ (10) rice.Obtained the material of aluminizing cleaning and that have clear pattern this moment.
6, the material of aluminizing that has pattern is coated with the protective layer (band colouring) of aluminium lamination, coating weight is controlled at 0.5-3.5g/m
2
Adopt advantage of the present invention to be:
1. technology is comparatively simple, the procedure connection compactness, thereby production cost is lower;
2. has the antifalse effect that is difficult to imitate;
3. can directly realize antiforge function on paper;
4. the production efficiency height is fit to large-scale production;
5. the present invention is of many uses, also can be used for the production of printed circuit board (PCB) etc.
Vacuum aluminum-coated system of the present invention and production technology are equally applicable to other metals such as copper facing.