CN101659109B - Injection molding machine mould protection system and method - Google Patents
Injection molding machine mould protection system and method Download PDFInfo
- Publication number
- CN101659109B CN101659109B CN2008103042674A CN200810304267A CN101659109B CN 101659109 B CN101659109 B CN 101659109B CN 2008103042674 A CN2008103042674 A CN 2008103042674A CN 200810304267 A CN200810304267 A CN 200810304267A CN 101659109 B CN101659109 B CN 101659109B
- Authority
- CN
- China
- Prior art keywords
- mould
- die holder
- movable die
- controller
- injection molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/84—Safety devices
- B29C45/844—Preventing damage caused by obstructions or foreign matter caught between mould halves during mould closing, e.g. moulded parts or runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76033—Electric current or voltage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76177—Location of measurement
- B29C2945/76254—Mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76344—Phase or stage of measurement
- B29C2945/76387—Mould closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76451—Measurement means
- B29C2945/76454—Electrical, e.g. thermocouples
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76702—Closure or clamping device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76866—Mould closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76919—Shut down
- B29C2945/76923—Shut down in case of emergency
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to an injection molding machine mould protection system which comprises a power supply, a controller, a first mould, a second mould, a movable mould seat and a fixed mould seat, wherein the first mould is fixed on the movable mould seat, the second mould is fixed on the fixed mould seat, the movable mould seat and the first mould are insulated, the fixed mould seat and the second mould are insulated, the controller is used for controlling the power supply to charge the first mould and the second mould and detecting a capacitance value between the first mould and the second mould when the distance between the first mould and the second mould is a preset value, and the controller controls the movable mould seat to stop moving towards the fixed mould seat if the capacitance value between the first mould and the second mould is unequal to a reference value. The invention also discloses a mould protection method using the injection molding machine mould protection system.
Description
Technical field
The present invention relates to a kind of injection molding machine mould protection system and method.
Background technology
When Jet forming machine manufactures a product, at first plastics are injected in the mould die sinking again after formed product, the final product demoulding.Yet in practical operation, residue still may be stayed on the mould after the Jet forming machine demoulding, makes mould damage in follow-up matched moulds process.
Generally speaking, dissimilar Jet forming machines adopt diverse ways to protect mould.For all electric Jet forming machine, if the electric current that controller detects in the servomotor drive in the matched moulds process rises suddenly, then representing has residue between mould, and controller will stop mould assembling action, the protection mould.Yet when postponing as if the current delivery in the driver, the method can not in time detect the unusual condition between mould.For the oil pressure Jet forming machine, controller reads movable die holder in the process of matched moulds at the uniform velocity position, if movable die holder is within the predetermined time during the no show preposition, then representing has residue in the mould, controller will stop mould assembling action, the protection mould.Because controller can produce certain error in the position detecting process, make and effectively to protect mould by the relation of detecting time-position.
Summary of the invention
In view of above content, be necessary to provide a kind of injection molding machine mould protection system and method, can protect mould timely and effectively.
A kind of injection molding machine mould protection system; it comprises a power supply; one controller; one first mould; one second mould; one movable die holder and is die holder fixedly; described first mould is fixed on the described movable die holder; described second mould is fixed on the described fixedly die holder; insulate between described movable die holder and described first mould; insulate between described fixedly die holder and described second mould; described controller is used to control described power supply to described first mould and the charging of second mould; and the capacitance between first mould and second mould when being used to detect distance between first mould and second mould and being a preset value; if when the capacitance between described first mould and second mould was not equal to a reference value, described controller was controlled described movable die holder and is stopped to move to described fixedly die holder.
A kind of mold protecting method that utilizes described injection molding machine mould protection system may further comprise the steps:
Described controller is controlled described power supply to described first mould and the charging of second mould; Described controller is controlled described movable die holder and is moved to described fixedly die holder, and the distance until between described first mould and second mould is described preset value; Described controller is detected the capacitance between described first mould and second mould, and judges whether described capacitance equals described reference value; If the electric capacity between described first mould and second mould equals described reference value, then described controller is controlled described movable die holder continuation and is moved until the Jet forming machine matched moulds to described fixedly die holder and finish; If the electric capacity between described first mould and second mould is not equal to described reference value, then described controller is controlled described movable die holder and is stopped to move to described fixedly die holder.
Described injection molding machine mould protection system and method by described controller at described mould and mold interval when being described preset value; detect the capacitance between described mould and mould; and the capacitance between described mould and mould makes described movable die holder stop motion rapidly when being not equal to described reference value, can protect described mould timely and effectively.
Description of drawings
Fig. 1 is the schematic diagram of the better embodiment of injection molding machine mould protection system of the present invention.
Fig. 2 is the structural representation of the Jet forming machine in the better embodiment of injection molding machine mould protection system of the present invention.
Fig. 3 is the flow chart of the better embodiment of injection molding machine mould guard method of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and better embodiment the present invention is described in further detail:
Please also refer to Fig. 1 and Fig. 2, the better embodiment of injection molding machine mould protection system of the present invention comprises a movable die holder 11, two moulds 12 and 13, fixedly die holder 14, two slide bars 15 and 16, one power supply 20 and a controller 30.Described mould 12 and 13 is separately fixed at described movable die holder 11 and fixedly on the die holder 14.Described slide bar 15 and 16 is used to connect described fixedly die holder 14 and movable die holder 11, and described movable die holder 11 can move to described fixedly die holder 14 along described slide bar 15 and 16, to adjust described mould 12 and 13 s' distance.The insulation board insulation that 12 on described movable die holder 11 and described mould and described fixedly die holder 14 and 13 on described mould all adopt insulating materials to make, insulation board described in the present embodiment is a bakelite plate, can also be other insulation board, as, marble slab and ceramic wafer.Described power supply 20 makes described mould 12,13 positively charged and negative electrical charge respectively by 30 pairs of described moulds 12 of described controller and 13 chargings.Described controller 30 is used to adjust described mould 12 and 13 s' distance, and is used to detect described mould 12 and 13 s' equivalent capacitance value.
When if described mould 12 and 13 noresidues only have air, the dielectric constant of establishing described mould 12 and 13 is ε 0.When described mould 12 and 13 s' distance and right opposite is long-pending when being respectively a preset value d and A, described mould 12 and 13 s' capacitance C0 can be expressed as:
Described capacitance C0 is a reference value.If described mould 12 and 13 have residue, because of residue is nonconducting plastic product, described mould 12 and 13 s' dielectric constant will increase, and is made as ε.So when described mould 12 and 13 distance and right opposite amass when being respectively described preset value d and A, the capacitor C that described mould is 12,13 can be expressed as:
When described mould 12 and 13 s' distance is described preset value d, the described controller 30 described moulds 12 of detecting and 13 s' capacitance, and control the motion of described movable die holder 11 according to described capacitance.If described mould 12 and 13 s' capacitance is not equal to described reference value C0, described controller 30 learns that described mould 12 and 13 have residue, and control described movable die holder 11 stop motions, otherwise, described controller 30 is learnt described mould 12 and 13 noresidues, and control described movable die holder 11 and continue to move to described fixedly die holder 14 along described slide bar 15 and 16, finish until matched moulds.Need to prove that described preset value d will determine according to the size of product, state mould 12 and 13 s' situation with effective detection.
Please refer to Fig. 3, the better embodiment of injection molding machine mould guard method of the present invention may further comprise the steps:
Step S101, described controller 30 control 20 pairs of described moulds 12 of described power supply and 13 chargings make described mould 12 and 13 distinguish positively charged and negative electrical charge;
Step S102, the described movable die holder 11 of described controller 30 controls moves to described fixedly die holder 14 along described slide bar 15 and 16, to adjust described mould 12 and 13 s' distance;
Step S103, described controller 30 judge whether described mould 12 and 13 s' distance is described preset value d, if described mould 12 and 13 s' distance is described preset value d, then execution in step 104, otherwise, then be back to step S102;
Step S104, described moulds 12 of described controller 30 detectings and 13 capacitance, and whether the capacitance of judging described mould 12 and 13 greater than described reference value C0, as if described mould 12 and 13 s' capacitance greater than described reference value C0, execution in step S105 then, otherwise execution in step S106;
Step S105, described movable die holder 11 stop motions of described controller 30 controls;
Step S106, the described movable die holder 11 of described controller 30 controls continues to move to described fixedly die holder 14 along described slide bar 15 and 16, finishes until matched moulds.
Described injection molding machine mould protection system and method by described controller 30 when described mould 12 and 13 distances are described preset value d; detect described mould 12 and 13 s' capacitance; and when described mould 12 and 13 s' capacitance is not equal to described reference value C0, make described movable die holder 11 stop motions, can protect described mould 12 and 13 timely and effectively.
It should be noted that, above embodiment only is used to illustrate technical scheme of the present invention and is unrestricted, although the present invention is had been described in detail with reference to better embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not break away from the spirit and scope of technical solution of the present invention.
Claims (9)
1. injection molding machine mould protection system; it comprises a power supply; one controller; one first mould; one second mould; one movable die holder and is die holder fixedly; described first mould is fixed on the described movable die holder; described second mould is fixed on the described fixedly die holder; insulate between described movable die holder and described first mould; insulate between described fixedly die holder and described second mould; described controller is used to control described power supply to described first mould and the charging of second mould; and the capacitance between first mould and second mould when being used to detect distance between first mould and second mould and being a preset value; if when the capacitance between described first mould and second mould was not equal to a reference value, described controller was controlled described movable die holder and is stopped to move to described fixedly die holder.
2. injection molding machine mould protection system as claimed in claim 1 is characterized in that: all use the bakelite plate insulation between described movable die holder and described first mould and between described fixedly die holder and described second mould.
3. injection molding machine mould protection system as claimed in claim 1 is characterised in that: all use the marble slab insulation between described movable die holder and described first mould and between described fixedly die holder and described second mould.
4. injection molding machine mould protection system as claimed in claim 1 is characterised in that: all use the ceramic wafer insulation between described movable die holder and described first mould and between described fixedly die holder and described second mould.
5. injection molding machine mould protection system as claimed in claim 1; be characterised in that: described reference value is the dielectric between described first mould and second mould when being described predeterminated position for the distance between air and described first mould and second mould only, the capacitance between described first mould and second mould.
6. mold protecting method that utilizes injection molding machine mould protection system as claimed in claim 1 may further comprise the steps:
Described controller is controlled described power supply to described first mould and the charging of second mould;
Described controller is controlled described movable die holder and is moved to described fixedly die holder, and the distance until between described first mould and second mould is described preset value;
Described controller is detected the capacitance between described first mould and second mould, and judges whether described capacitance equals described reference value;
If the electric capacity between described first mould and second mould equals described reference value, then described controller is controlled described movable die holder continuation and is moved until the Jet forming machine matched moulds to described fixedly die holder and finish;
If the electric capacity between described first mould and second mould is not equal to described reference value, then described controller is controlled described movable die holder and is stopped to move to described fixedly die holder.
7. mold protecting method as claimed in claim 6 is characterized in that: all use the bakelite plate insulation between described movable die holder and described first mould and between described fixedly die holder and described second mould.
8. mold protecting method as claimed in claim 6 is characterised in that: all use the marble slab insulation between described movable die holder and described first mould and between described fixedly die holder and described second mould.
9. mold protecting method as claimed in claim 6 is characterised in that: all use the ceramic wafer insulation between described movable die holder and described first mould and between described fixedly die holder and described second mould.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008103042674A CN101659109B (en) | 2008-08-28 | 2008-08-28 | Injection molding machine mould protection system and method |
| US12/250,500 US7854868B2 (en) | 2008-08-28 | 2008-10-13 | Mold protecting system and method for protecting an injection molding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008103042674A CN101659109B (en) | 2008-08-28 | 2008-08-28 | Injection molding machine mould protection system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101659109A CN101659109A (en) | 2010-03-03 |
| CN101659109B true CN101659109B (en) | 2011-12-21 |
Family
ID=41726547
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008103042674A Expired - Fee Related CN101659109B (en) | 2008-08-28 | 2008-08-28 | Injection molding machine mould protection system and method |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US7854868B2 (en) |
| CN (1) | CN101659109B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112895363B (en) * | 2021-01-18 | 2022-05-20 | 杭州电子科技大学 | Low-pressure mold protection self-adaptive control method and device of injection molding machine |
| JP2022158668A (en) * | 2021-04-02 | 2022-10-17 | 住友重機械工業株式会社 | Controller of injection molding machine, injection molding machine, injection molding system, and method for controlling injection molding machine |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101327641A (en) * | 2008-07-29 | 2008-12-24 | 夏善海 | Accurate control method of die sinking position of injection moulding machine |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4418741A (en) * | 1979-11-26 | 1983-12-06 | Bondarenko Oleg P | Method of controlling relative movement between an ingot and a mold |
| US5928578A (en) * | 1997-03-26 | 1999-07-27 | Avalon Imaging, Inc. | Skip-eject system for injection molding machines |
| JP3881940B2 (en) * | 2002-08-07 | 2007-02-14 | ファナック株式会社 | Interference avoidance control device |
-
2008
- 2008-08-28 CN CN2008103042674A patent/CN101659109B/en not_active Expired - Fee Related
- 2008-10-13 US US12/250,500 patent/US7854868B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101327641A (en) * | 2008-07-29 | 2008-12-24 | 夏善海 | Accurate control method of die sinking position of injection moulding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101659109A (en) | 2010-03-03 |
| US20100057241A1 (en) | 2010-03-04 |
| US7854868B2 (en) | 2010-12-21 |
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