CN101657896B - 电子电路封装 - Google Patents

电子电路封装 Download PDF

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CN101657896B
CN101657896B CN2008800000042A CN200880000004A CN101657896B CN 101657896 B CN101657896 B CN 101657896B CN 2008800000042 A CN2008800000042 A CN 2008800000042A CN 200880000004 A CN200880000004 A CN 200880000004A CN 101657896 B CN101657896 B CN 101657896B
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electronic
board
flexible base
package
integrated
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CN101657896A (zh
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梁立慧
仲镇华
刘杰
梁志权
陈昭伦
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Hong Kong Applied Science and Technology Research Institute ASTRI
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
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    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48135Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
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    • H01L2224/42Wire connectors; Manufacturing methods related thereto
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    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
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    • H01L2924/097Glass-ceramics, e.g. devitrified glass
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Abstract

一种电子电路封装,有一个柔性基板,在柔性基板的一个或多个表面上有金属层,形成一个布线图和/或表面安装焊盘。无源电子元件被集成在元件封装内,其被安装在柔性基板上,并被电连接到布线图或焊盘。一个有源电子器件被安装在柔性基板或焊盘上。

Description

电子电路封装
技术领域
本发明涉及电子电路封装,特别涉及装有无源和有源电子电路元件的基板。本发明也涉及射频前端模块以及装有这种封装和模块的电子设备。
背景技术
现代电子设备趋向小型化和多功能化。顾客希望产品拥有越来越多的功能,但不要增加尺寸和重量。这种设备也趋向无线互连用于通信、共享或下载信息。因此,电子设计者正不断尝试制作更小更高效的电子电路封装。但是,各种设计考虑因素如跟踪/互连布线、寄生、耗损和过热影响着电子封装的尺寸和形状,特别是在无线射频应用领域。影响尺寸和形状的另一个方面是在现代电子电路里的无源电路元件数目。现代电子电路包括大量的半导体集成电路(IC)设备,但是,据估计,在现代电子电路里大约60-70%的元件是分立无源元件。
在美国专利7,148,751里披露了一种尝试改善无线设备的电子封装的方法。其中描述了一种无线射频前端模块,其有无源和有源元件,且被集成到单个模块内,以便能够提供一个更高效且可靠的模块,其具有更小、更轻、更低成本和更少互连的特点。此封装基于一个引线框架(lead frame)。
在美国专利7,127,269里披露了另一种尝试改善电子封装的方法。其中描述了一种前端模块,包括一个开关、两个信道分离设备、多个带通滤波器、多个平衡变换器(balun)、以及多个低通滤波器,通过一种图案化技术(patterning process)被集成到一个低温共烧陶瓷(LTCC)封装内。
在美国专利6,236,271里披露了另外一种尝试改善电子封装的方法,其描述了一个多层载波模块,其载有一个GSM移动电话需要的功率放大器元件。该封装将功率放大器和功率放大控制器集成在一个硬质分层封装(rigid laminate package)里。
很多问题都与引线框(lead-frame)、LTCC和硬质分层封装的使用有关。引线框封装受制于单层,限制了布线的灵活性,从而限制了有源芯片与无源设备的尺寸外形和位置。典型地,一个引线框封装的最小可获厚度大约是0.5mm。尽管现代技术如LTCC和薄膜技术被用来降低无源元件的尺寸,大约需要10-20层来将无源元件集成到一个基板内,因此一个集成LTCC封装的典型可获厚度大约是0.5mm-0.6mm。LTCC的表面拓扑同样产生装配问题(assembly problem)。硬质层板可以薄到0.25mm,包括表面安装电子元件,比封装厚度的两倍还多。
因此,需要一种更薄、更小、更轻且更高效的改进电子电路封装。
发明内容
因此,本发明的目的是提供一种更小、更轻的电子电路封装,特别是一种射频前端模块,其至少能够克服或减轻现有技术的一些缺陷,或至少提供一种有用方案供公众选择。
在此披露了一种包括柔性基板的电子电路封装。在柔性基板的一个或多个表面上形成或沉积有金属层,其能够产生一个布线图和/或一个表面安装的焊盘。一个集成的元件封装是一个集成薄膜电路,被安装在柔性基板上。集成元件封装包括两个或多个电子元件。一个表面安装的电子器件被安装在柔性基板或焊盘上。所述电子元件封装和所述电子器件安装在所述柔性基板的同一面,所述电子元件封装和所述电子器件都被电连接到该布线图。
电子元件封装和/或电子器件可以都是表面安装类型。
电子元件可以包括无源器件被集成在元件封装内,以形成一个或多个滤波器、平衡转换器、或阻抗匹配网络,以便集成到柔性电路内。
表面安装电子器件可以包括一个半导体芯片器件或封装集成电路,并最好选自:射频芯片、低噪声放大器、功率放大器和开关。
通过在柔性基板上提供一种封装材料、并密封住电子元件封装和电子器件,电子电路封装可以变成刚性的。
从以下结合范例的描述,本发明的其它方面将越发明显。
附图说明
图1是封装的一个侧面结构示意图,和
图2是依照本发明一个电子电路封装的结构总图。
典型实施例详述
本发明利用柔性电子,其也被看作柔性电路(flex-circuit)或柔性电路板,其中使用一个薄柔性塑料片作为一个支撑基板来代替传统的硬质基板。通常该塑料是一种聚合物如聚酰亚胺。在柔性基板的一个或多个上表面和下表面上有金属层,由此形成一个布线图和/或焊盘。同样,本发明通过薄膜技术将无源电子元件一起集成到一个或多个小型电子元件封装内。然后,该元件封装被安装在柔性基板上,并被连接到布线图或焊盘。一个或多个有源元件被安装在柔性基板上,并被电连接到布线图,从而元件被集成到一个元件封装内。在优选实施例里,使用表面安装技术,如栅格阵列封装(LGA),电子元件封装和有源设备可以被安装在柔性基板上。集成元件、有源元件和布线图形成一个功能电子电路,如一个射频前端模块。柔性基板可以很薄,通常小于0.15mm,并通过在基板的两个面上形成布线图,可以实现更好地跟踪布线和元件布置,从而制作一个在高度、宽度和厚度上更小的封装。基板可以被覆盖一层非柔性的封装材料,用来密封和保护该封装和设备,并使最终的封装变成刚性的。
现在将描述被实施在一个射频前端模块里的本发明。但是,这不是意在限制本发明的使用范围或功能,本领域的技术人员应该认识到,本发明可以被实施在任何电子电路里,其包括被集成在单个封装内的无源和有源元件。
参照附图,在本发明的典型实施例里,有一个电子封装1,其包括一个柔性聚酰亚胺支撑基板2,在其上表面和下表面的金属层上有一个布线图案9和焊盘11、12。焊盘11、12可以是任何表面安装焊接布置,但在优选实施例里是栅极阵列封装(LGA)。布线图案形成高密度的50Ω传输线。对基板而言,金属层可以是或者可以不是柔性的。
多个元件封装3、4被安装在基板2上。元件封装3、4是通过已知的薄膜技术制成,包括单个或多个无源电子元件,其被配置以形成一个滤波器14、一个平衡转换器6、输出阻抗匹配网络7和去藕电容器8。在优选实施例里,使用粘剂或其它方法,元件封装3、4被直接安装在柔性基板上,并通过焊线10被电连接到布线图。但在另一个实施例里,元件封装3、4可以被制成作为无源表面安装器件,用来安装到柔性基板的一个焊盘上。
为了完成射频模块的功能电子电路,两个有源电子器件5、13被安装在柔性基板上的焊盘11、12上。有源器件包括一个功率放大器13和一个开关5。为了完成封装并保护有源元件,柔性基板2的顶表面被封装在一个非柔性的非导电胶接材料15内。
完成的射频模块可以被安装在电子设备内,如移动电话和其它无线设备。
与现有技术相比,本发明的优点包括柔性基板比硬质基板薄50%以上。柔性基板可以比0.15mm更薄。无源元件被集成在功能元件封装里,然后其被安装在柔性基板上,从而降低了安装在柔性基板上的分立无源元件数目。这些通过薄膜技术制成的集成无源元件封装可能比制成标准0201无源元件的单个离散元件薄1/3以上,允许更简易的制造和布线图/点焊分布。与标准0201无源元件的300μm相比,集成无源元件封装可以薄到175μm。薄柔性基板和集成无源元件允许在布线图里实现狭窄的50Ω传输线。最后,将该封装密封在一个非柔性材料里,使其变成刚性的,并保护模块免受机械应力。以上获得的结果是一个在电子设备内更小、更便宜,更易制造的电子电路封装。
本发明的另一个方面是将多个无源元件集成到单个元件封装内。这样可以减少焊接线数目以及与无源设备的外部连接,其改善性能并降低了高频应用里的干扰,如射频前端模块。
应该理解,本领域那些有经验的技术人员所熟悉的修改和/或替换不会被看作超出本发明的范围之外。

Claims (20)

1.一种电子电路封装,包括:
一个柔性基板;
一个电子元件封装,其被安装在柔性基板上,该电子元件封装是一个集成薄膜电路,包括两个或多个电子元件被集成到该封装里,和
一个电子器件,其被安装在柔性基板上,并被电连接到该电子元件封装,
所述电子元件封装和所述电子器件安装在所述柔性基板的同一面,
一个在柔性基板上形成的布线图案,电子元件封装和电子器件都被电连接到该布线图案。
2.根据权利要求1所述的封装,其中电子元件封装和电子器件都是表面安装(surface-mount)类型。
3.根据权利要求1所述的封装,其中两个或多个电子元件是无源电子器件。
4.根据权利要求1所述的封装,其中电子器件包括一个半导体芯片器件或封装集成电路。
5.根据权利要求4所述的封装,其中半导体芯片器件选自:射频芯片、低噪声放大器、功率放大器和开关。
6.根据权利要求1所述的封装,其中柔性基板的厚度不大于0.15mm。
7.根据权利要求1所述的封装,其中布线图案包括一个焊盘用来安装电子元件封装和电子器件。
8.根据权利要求1所述的封装,还包括在柔性基板上的封装材料,封 装材料密封住电子元件封装和电子器件。
9.根据权利要求8所述的封装,其中封装材料在最终状态上是非柔性的,从而电子电路封装是刚性的。
10.一种射频前端模块,包括权利要求1所述的电子电路封装。
11.一种电子设备,包括权利要求1所述的电子电路封装。
12.一种电子电路封装,包括:
一个柔性基板,其有第一和第二表面,以及在至少第一表面上形成的布线图,
一个电子元件封装,其被安装在柔性基板的第二表面上,并被电连接到布线图,所述电子元件封装是一个集成薄膜电路,并且电子元件是无源电子器件,包括两个或多个电子元件被集成到电子元件封装内,和
一个表面安装的电子器件,其被安装在柔性基板的第二表面上,并被电连接到布线图,所述表面安装电子器件包括一个半导体芯片器件或封装IC。
13.根据权利要求12所述的封装,其中柔性基板的厚度小于0.5mm。
14.根据权利要求12所述的封装,其中布线图是通过沉积金属层在柔性基板的第一和/或第二表面上而形成的。
15.一种电子封装,包括:
一个柔性基板,厚度小于0.15mm,以及一个在其上形成的布线图,
一个或多个无源电子元件被集成到一个元件封装内,该元件封装是集成薄膜电路,被安装在柔性基板上,并被电连接到布线图,和
一个有源电子器件,被安装在柔性基板上,并被电连接到布线图, 
所述电子元件封装和所述电子器件安装在所述柔性基板的同一面。
16.根据权利要求15所述的封装,还包括在柔性基板上的非柔性封装材料,该封装材料密封住电子元件封装和电子器件。
17.根据权利要求15所述的封装,其中柔性基板有第一和第二表面,在第一和第二表面上形成布线图。
18.一种射频前端模块,包括:
一个柔性基板,在其上形成有一个布线图,
两个或多个集成电子器件,其被安装在柔性基板上,并被电连接到布线图,集成电子器件是集成薄膜电路,选自:滤波器、平衡转换器、阻抗匹配网络,和
一个表面封装的射频芯片,其被安装在柔性基板上,并被电连接到布线图,
所述集成电子器件和所述射频芯片安装在所述柔性基板的同一面。
19.根据权利要求18所述的射频前端模块,还包括在柔性基板上的非柔性封装材料,封装材料密封住所述集成电子器件和所述射频芯片。
20.一种无线电子设备,包括权利要求19所述的射频前端模块。 
CN2008800000042A 2008-02-03 2008-02-03 电子电路封装 Expired - Fee Related CN101657896B (zh)

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