CN101657087B - Control method of electric component feeding device - Google Patents
Control method of electric component feeding device Download PDFInfo
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- CN101657087B CN101657087B CN200910167105.5A CN200910167105A CN101657087B CN 101657087 B CN101657087 B CN 101657087B CN 200910167105 A CN200910167105 A CN 200910167105A CN 101657087 B CN101657087 B CN 101657087B
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Abstract
The invention provides a control method of a electric component feeding device, which can reduce maximum electric power required by the component installation apparatus when origin point position localization of component pick-up position is performed to the mounted a plurality of electric component feeding devices. The component installation apparatus (10) is provided with a plurality of slots S, which are used for the installation of an electric belt feeder F; a control section (12), for controlling the movement of the electric component feeder F mounted in the slot S; and a communication path (12) between the electric component feeder F and the control section (12), wherein in a range where electric power can be simultaneously supplied to the electric component feeding device F from the component installation apparatus (10), the electric component feeding devices F mounted in the slots S are distributed to a plurality of groups, for each distribution group, the sequence of the electric component feeding devices F for performing origin point position localization are determined, and origin point position localization are simultaneously performed to a plurality of groups.
Description
Technical field
The present invention relates to a kind of control method of electric component feeding device, it carries out the origin position location of parts take-off location to a plurality of electric component feeding devices.
Background technology
As shown in Figure 6, electronic component mounting apparatus 201 has: the transport path 215 of circuit substrate 210, and it is configured in the rear side of electronic component mounting apparatus 201, and direction is extended to the left and right; Parts supply unit 211, it is configured in the front side of electronic component mounting apparatus 201, and the parts of installing on circuit substrate 210 are supplied with; Suction head 213, the top that it is disposed at above-mentioned transport path 215 and parts supply unit 211, has the adsorption mouth 213a that parts are adsorbed; And X-axis travel mechanism 212 and y-axis shift actuation mechanism 214, they make respectively suction head 213 move along X-direction and Y direction.
In addition, described suction head 213 has Z axis travel mechanism, and it can make vertically (Z-direction) lifting of adsorption mouth 213a, has in addition θZhou travel mechanism, and it rotates adsorption mouth centered by suction nozzle shaft (absorption axle).In addition, mounted board identification camera 217 in suction head 213, it is arranged on support component, and the base plate mark forming on circuit substrate 210 is taken.In addition,, at the side surface part arrangement components identification camera (image unit) 216 of parts supply unit 211, it is taken the parts that are adsorbed on adsorption mouth 213a from below.
Electronic component mounting apparatus 201 has control system structure as shown in Figure 7.The 220th, control part (control unit), the formations such as its microcomputer by control device integral body (CPU) and RAM, ROM, are connected with 221～231 structure below, respectively they are controlled.
The drive source of X-axis motor 221Shi X-axis travel mechanism 212, suction head 213 is moved along X-direction, in addition, Y-axis motor 222 is drive sources of y-axis shift actuation mechanism 214, y-axis shift actuation mechanism 214 is driven along Y direction, thus, suction head 213 can move along X-direction and Y direction.
Pattern recognition device 227, identifies the image of the parts 218 that adsorb on adsorption mouth 213a, A/D converter 227a, memory 227b and CPU227c, consists of.And, utilize A/D converter 227a that the analog picture signal of the parts 218 from described component identification camera 216 outputs is transformed into digital signal, be stored in memory 227b, CPU227c identifies the parts of absorption based on this view data.That is, pattern recognition device 227, carries out computing, the absorption posture of identification component to parts center and absorption angle.
In addition, the image of 227 pairs of base plate marks of being taken by described substrate identification camera 217 of pattern recognition device is processed, and computing is carried out in base plate mark position.
In addition, pattern recognition device 227, processes to described view data with by the base plate mark data of described substrate identification camera 217 shootings, and both correction datas are sent to control unit 220.
Display unit (display) 231, is presented at the image of parts data, operational data and the parts 218 taken by component identification camera 216 etc. on its display surface 231a.
In reality, in the production that starts substrate, in stage by component mounting on circuit substrate, the substrate correction data (△ x, △ y, △ θ) of the circuit substrate 210 in advance base plate mark by being photographed by substrate identification camera 217 being obtained stores in storage device 230.
Then, by adsorption mouth 213a, the parts of supplying with from assembly supply device 211 are adsorbed, suction head 213 is moved to the top of component identification camera 216, by same camera, parts are taken.The image of the parts that photograph is carried out image processing in pattern recognition device 227, and correction data is sent to control unit 220.
Then, if detect departing from and the angle deviating of parts direction of the parts center of component mounting position and the horizontal direction position between adsorption site, by X-axis motor 221, Y-axis motor 222, θ axle motor 224 are driven, these horizontal direction position deviations and angle deviating are proofreaied and correct, parts are carried on the circuit substrate position of regulation with correct body position (benchmark angle).
In electronic component mounting apparatus as above, for example, following technology has been proposed in patent documentation 1, that is, by suitably controlling switching on and off of power supply, reduce power consumption amount.
This technology specifically, as shown in Fig. 8 (corresponding with Fig. 1 of patent documentation 1), for the parts that assembly supply device 101A, 101B are driven, supply with drive division 107A, 107B, the parts transfer drive unit 108 that parts shifting apparatus 102 is driven and the substrate orientation drive unit 109 that base positioner 103 is driven, can be used to respectively the instruction of self-control device 104, power is connected, is cut off with control power supply with power supply.
Thus, when control device 104 detects condition that each component part of apparatus for mounting component 100 do not stop and occurs, control device 104 can cut off the power power supply of supplying with to the drive unit in stopping.Thus, apparatus for mounting component 100, needn't consume a large amount of electric power and can produce action with required minimal electric power continuous.
Patent documentation 1: the JP 2000-332500 of Japan communique (Fig. 1)
Summary of the invention
Here, the electrodynamic type belt-type feeder using as assembly supply device, when driving, it needs larger electric power, but in the apparatus for mounting component 100 shown in patent documentation 1, as mentioned above, the power supply that the assembly supply device that do not used can be supplied with disconnect, and does not consume a large amount of electric power and can produce action with required minimal electric power continuous.
But, in general apparatus for mounting component, before starting parts installation, the origin position location of the parts take-off location of the electrodynamic type belt-type feeder that must install.Due to this origin position location action, such as when the power connection of apparatus for mounting component etc., all electrodynamic type belt-type feeders of installing on this apparatus for mounting component are carried out simultaneously, so required maximum power of apparatus for mounting component, be the required electric power that the whole electrodynamic type belt-type feeders for making to install on this apparatus for mounting component drive simultaneously, it is larger.Therefore, must make the capacity increase into the power supply of apparatus for mounting component preparation, thereby improve cost.
Problem of the present invention is, when a plurality of electric component feeding devices being carried out to the origin position location of parts take-off location, to reduce the necessary maximum power of apparatus for mounting component.
The control method that has solved the electric component feeding device involved in the present invention of described problem is characterised in that, by a plurality of electric component feeding devices of installing respectively in a plurality of slots of apparatus for mounting component, in scope from apparatus for mounting component to electric component feeding device that can simultaneously supply with electric power from, be divided into a plurality of groups, group for each division, the order of the electric component feeding device of origin position location is carried out in decision, for described a plurality of groups, carry out origin position location simultaneously, wherein, described origin position location is the origin position location at the parts take-off location of the electric component feeding device that starts to carry out before parts installation.
The quantity of described group, the number of components that preferably can simultaneously adsorb with described apparatus for mounting component is identical.
The effect of invention
According to the present invention, due to by the electric component feeding device of installing in slot, in the scope of the electric power that can supply with to electric component feeding device from apparatus for mounting component, be divided into a plurality of groups, group for each division, the order of the electric component feeding device of origin position location is carried out in decision, to described a plurality of groups, carry out origin position location simultaneously, so even the quantity of the electric component feeding device of installing increases, also the required maximum power of apparatus for mounting component can be controlled in the scope that can supply with electric power, compare with the prior art that makes to be arranged on all electric component feeding devices in slot and carry out origin position location simultaneously, can reduce the required maximum power of apparatus for mounting component.
Thus, can suppress the maximization for the power supply of apparatus for mounting component preparation, thereby can reduce costs.
Particularly, in the situation that the quantity of described group is identical with the number of components that described apparatus for mounting component can adsorb simultaneously, in order to carry out the origin position of electric component feeding device, locate and required electric power, when the parts of the maximum quantity that can simultaneously adsorb being adsorbed with apparatus for mounting component and carrying to substrate, required electric power is compared and can not be become large, thereby can not locate because of the origin position that carries out electric component feeding device, and the required maximum power of apparatus for mounting component is increased.In addition, in the situation that the quantity of described group is identical with the number of components that described apparatus for mounting component can adsorb simultaneously, in the scope that can increase at the required maximum power that there is no need to make for the origin position location of electric component feeding device apparatus for mounting component, shorten to greatest extent from the origin position location of electric component feeding device and start till the time finishing.
Accompanying drawing explanation
Fig. 1 is the control block diagram of apparatus for mounting component that the related method of present embodiment is implemented.
Fig. 2 means the form of an example of the result after control part is identified the installation situation of belt-type feeder.
Fig. 3 means the form of the order result of the origin position location that has determined the belt-type feeder installed.
Fig. 4 is the sequential chart while carrying out origin position location according to the belt-type feeder of described order.
Fig. 5 means the flow chart of the sequence of movement that the origin position of the belt-type feeder of installation is located.
Fig. 6 is the skeleton diagram of electronic component mounting apparatus.
Fig. 7 means the figure of formation of the control system of electronic component mounting apparatus.
Fig. 8 means the summary system diagram (Fig. 1 of patent documentation 1) of the control system of the prior art of cutting down power consumption.
Embodiment
Below, with reference to accompanying drawing, illustrate the related control method of embodiments of the present invention.
In Fig. 1, this apparatus for mounting component 10 has: a plurality of slot S, and they are for the insert port of electrodynamic type belt-type feeder F (hereinafter to be referred as belt-type feeder F) is installed; Control part 12, it is communicated by letter and controls with the belt-type feeder F being arranged in slot S; And communication path 14, it is for communicating control part 12 and belt-type feeder F.Here, the quantity of the slot S that apparatus for mounting component 10 has is 30.
In addition, apparatus for mounting component 10 has 6 adsorption mouth (not shown), and the parts maximum quantity that can simultaneously adsorb is 6.Thus, apparatus for mounting component 10 is connected with following power supply, and this power supply can at least be supplied with for 6 belt-type feeder F are moved and required electric power simultaneously.
Slot S is the insert port arranging in apparatus for mounting component 10 for belt-type feeder F is installed, and has respectively recognition coding (hereinafter referred to as ID).The quantity of the slot S that apparatus for mounting component 10 shown in Fig. 1 has is 30, and the ID distributing to each slot S is 1～30.
The all belt-type feeder F that install to inserting in slot S30, in the situation that the power supply of actuation components erecting device 10 is also switched on control power supply, and obtain the ID of the slot S self installing.Then, belt-type feeder F is via communication path 14, and the ID of the slot S that self is installed is to control part 12 notices.Now, belt-type feeder F also notifies this information of the feeder from as a few mm feedings to control part 12.Thus, control part 12 is assigned with the slot S of ID for each, and whether identification has installed belt-type feeder F respectively, and the belt-type feeder F of its installation in the situation that installing is the situation of the feeder of a few mm feedings.
The pitch of feed of belt-type feeder F, according to its kind, is divided into 8mm, 16mm, 24mm, 56mm etc.Owing to locating and making to supply with the length with feeding for origin position, the longest is the length of pitch of feed, so pitch of feed is longer, it is longer that origin position is located the needed time.
Each slot S that Fig. 2 is is 1～30 for ID, whether 12 pairs of control parts have installed belt-type feeder F and the belt-type feeder F that installs is the example that the feeder of a few mm feedings is identified rear result.
In addition, control part 12, carries out after the order of origin position location having determined, based on this determination result, makes for carrying out the sequential chart of the origin position location of installed belt-type feeder F.
Here, the apparatus for mounting component 10 simultaneously maximum quantity of adsorption element is 6, and apparatus for mounting component 10 is connected with following power supply, and this power supply at least can be supplied with for 6 belt-type feeder F are moved and required electric power simultaneously.Therefore, if carry out the number of units of the feeder F of origin position location simultaneously, be restricted to 6 and carry out successively origin position location, make all belt-type feeder F that install carry out origin position location, can, owing to carrying out the origin position location of belt-type feeder F, not increase the required maximum power of apparatus for mounting component 10.Therefore, the number of units of simultaneously carrying out the belt-type feeder F of origin position location is restricted to 6, makes for carrying out according to priority the sequential chart of origin position location.
Therefore, the belt-type feeder F installing must be divided into 6 groups (being group 1～6) here in apparatus for mounting component 10.This grouping is by according to carrying out the order of origin position location in Fig. 3, belt-type feeder F is assigned in a certain group of group 1～6 and carries out.When this grouping, distribute in the following manner, that is, make in group 1～6, the maximum time required in order to carry out origin position location is average as best one can.Specifically, by certain belt-type feeder F a certain group of minute timing in 1～6 to group, belt-type feeder F is assigned in following group that organizes in 1～6, that is, and in the maximum time required in order to carry out origin position location in this moment minimum group.In the situation that the identical group of required maximum time that existence is assigned with is joined to the little component of group sequence number.
Like this, if the belt-type feeder F installing is distributed to group 1～6, obtain sequential chart as shown in Figure 4 in apparatus for mounting component 10.In Fig. 4, certain belt-type feeder F carries out origin position and locates required maximum time, by the length of corresponding with this belt-type feeder F high-level line portion, is represented.The numeral of institute's mark below high-level line portion is the ID that the slot S of this belt-type feeder F is installed.For example, the belt-type feeder F installing in the slot S of ID11, carries out origin position required maximum time in when location, utilizes length L in Fig. 4
11represent.
Below, according to method related in present embodiment, utilize the flow chart shown in Fig. 5, to how carrying out the origin position location of each belt-type feeder F, describe.
If the power supply of actuation components erecting device 10 (step S1), each belt-type feeder F obtains the ID (step S2) of the slot S self installing.Then, the ID of the slot S that each belt-type feeder F installs self and self be the situation of the feeder of a few mm feedings, via communication path 14 to control part 12 notices (step S3).
Thus, each slot S that control part 12 is 1～30 for ID, the belt-type feeder F whether identification has installed belt-type feeder F and installation is the feeder (step S4) of a few mm feedings.
Then, press the origin position navigation button (not shown) of apparatus for mounting component 10, each belt-type feeder F for installed, starts to carry out origin position location (step S5).
At belt-type feeder F, carry out origin position when location, first, the control part 12 of apparatus for mounting component 10, confirms (step S6) to the maximum quantity of adsorption element simultaneously.Here, apparatus for mounting component 10 simultaneously the maximum quantity of adsorption element be 6.
Then, by each belt-type feeder F after confirming, according to pitch of feed length order from long to short, arrange, in the situation that there is the belt-type feeder F that the length of pitch of feed is identical, according to the ID of installed slot S order from small to large, arrange, as shown in Figure 3, set the order (step S7) of the origin position location of each belt-type feeder F identifying.
Then, according to the order of the origin position location of each belt-type feeder F setting in step S7, each belt-type feeder F is distributed to group 1～6.Now, as mentioned above, the belt-type feeder F of distribution consideration origin position is located the needed time and distributes, and the method for salary distribution is, make in each group 1～6 that to locate required maximum time average as much as possible in order to carry out origin position, obtain sequential chart (step S8) as shown in Figure 4.
Then, according to the sequential chart obtaining, to organizing 1～6, carry out origin position location (step S9) in step S8 simultaneously.Now, from control part 12, start to send to belt-type feeder F via communication path 14 indication of carrying out origin position location.Belt-type feeder F after origin position has been located, via communication path 14, the information that origin position has been located is to control part 12 notices.Received the control part 12 of this notice, according to the sequential chart obtaining in step S8, to after belt-type feeder F indication carry out origin position location.Like this, according to the sequential chart obtaining, carry out the origin position location of all belt-type feeder F that identify in step S8.
As mentioned above, by the belt-type feeder F installing in apparatus for mounting component 10 is carried out to origin position location, the number of units of the belt-type feeder F of origin position location will be carried out simultaneously, be restricted to the number of units identical with the maximum quantity of adsorption element simultaneously, thereby can make the required maximum power of apparatus for mounting component 10, always be less than driving required electric power with the belt-type feeder F of the identical number of units of maximum quantity of adsorption element simultaneously.
In addition, due to by the belt-type feeder F installing in apparatus for mounting component 10, with group number, distribute with the identical mode of maximum quantity that can while adsorption element, in the sequential chart obtaining in step S8, the method for salary distribution is to make between each group, it is impartial as much as possible that origin position is located required maximum time, so complete origin position, locate the needed time, be not to only have specific group to take a long time, thereby shortened till complete the time of all origin position location action.
In the embodiment described above, the quantity of the slot S of apparatus for mounting component 10 is 30, the number of units of the belt-type feeder F that can install in apparatus for mounting component 10 is 30 to the maximum, but the quantity that can be also slot S is greater than 30, the number of units of the belt-type feeder F installing in apparatus for mounting component 10 is greater than 30.In this case, also can the number of units of the belt-type feeder F of origin position location will be carried out simultaneously, be defined as identical with the maximum quantity of adsorption element simultaneously, can make the required maximum power of apparatus for mounting component 10, always be less than driving required electric power with the belt-type feeder F of the identical number of units of maximum quantity of adsorption element simultaneously.
In addition, in the embodiment described above, the apparatus for mounting component 10 simultaneously maximum quantity of adsorption element is 6, and apparatus for mounting component 10 makes 6 belt-type feeder F move the power supply of required electric power to be connected with can at least supply with simultaneously.Here, for the belt-type feeder F installing in apparatus for mounting component 10, the number of units of simultaneously carrying out origin position location is restricted to 6 and carry out successively origin position location, but the number of units of carrying out origin position location also can not be 6 simultaneously, can be less than or equal to 5 or be more than or equal to 7.
But, the number of units of carrying out at the same time origin position location is less than or equal in the situation of 5, while being 6 with the number of units of carrying out origin position location simultaneously, compare, all belt-type feeder F that install in apparatus for mounting component 10 complete origin position, and to locate the needed time longer.In addition, in the situation that make the number of units of carrying out origin position location be more than or equal to 7 simultaneously, being 6 with the number of units of carrying out origin position location simultaneously compares, the required maximum power of apparatus for mounting component 10 becomes large, owing to carrying out the origin position location of belt-type feeder F, make the required maximum power of apparatus for mounting component 10 become large, institute thinks the required power supply capacity increase that apparatus for mounting component 10 is prepared.
Thus, at the maximum quantity of adsorption element simultaneously, be in the apparatus for mounting component 10 of 6, the number of units of preferably simultaneously carrying out origin position location is 6.
In addition, in the embodiment described above, as assembly supply device, use belt-type feeder F, but spendable assembly supply device is not limited to belt-type feeder.
Claims (2)
1. a control method for electric component feeding device, is characterized in that,
By a plurality of electric component feeding devices of installing respectively in a plurality of slots of apparatus for mounting component, in scope from apparatus for mounting component to electric component feeding device that can simultaneously supply with electric power from, be divided into a plurality of groups, group for each division, the order of the electric component feeding device of origin position location is carried out in decision, for described a plurality of groups, carry out origin position location simultaneously, wherein, described origin position location is the origin position location at the parts take-off location of the electric component feeding device that starts to carry out before parts installation.
2. the control method of electric component feeding device as claimed in claim 1, is characterized in that,
The quantity of described group, the number of components that can simultaneously adsorb with described apparatus for mounting component is identical.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008-209787 | 2008-08-18 | ||
| JP2008209787 | 2008-08-18 | ||
| JP2008209787A JP5174579B2 (en) | 2008-08-18 | 2008-08-18 | Method for controlling origin alignment of electric component supply device in component mounting apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101657087A CN101657087A (en) | 2010-02-24 |
| CN101657087B true CN101657087B (en) | 2014-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200910167105.5A Active CN101657087B (en) | 2008-08-18 | 2009-08-18 | Control method of electric component feeding device |
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| JP (1) | JP5174579B2 (en) |
| CN (1) | CN101657087B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101835371A (en) * | 2010-03-26 | 2010-09-15 | 东莞市正可电子科技有限公司 | Fully-automatic plug-in machine control system |
| CN103269576B (en) * | 2013-05-31 | 2016-01-20 | 哈尔滨工业大学 | The method of full-automatic chip mounter nozzle head axle initial point quick position |
| KR101816621B1 (en) | 2014-05-19 | 2018-01-09 | 야마하하쓰도키 가부시키가이샤 | Component mounting apparatus and method for arranging component mounting apparatus |
| WO2017094192A1 (en) * | 2015-12-04 | 2017-06-08 | 富士機械製造株式会社 | Feeder control device and control method, and component supply device |
| CN111034384B (en) * | 2017-06-07 | 2020-12-15 | 株式会社富士 | Component mounting machine |
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| CN1413079A (en) * | 2001-10-16 | 2003-04-23 | 松下电器产业株式会社 | Moving belt transveyer and electronic parts mounting device and electric parts transporting method |
| CN1198498C (en) * | 2000-10-25 | 2005-04-20 | 松下电器产业株式会社 | Element mounting system and mounting method |
| JP2007048891A (en) * | 2005-08-09 | 2007-02-22 | Yamaha Motor Co Ltd | Surface mounting machine |
| CN101146437A (en) * | 2006-09-12 | 2008-03-19 | 富士机械制造株式会社 | Electronic components mounting machine and electronic components supplying device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1198498C (en) * | 2000-10-25 | 2005-04-20 | 松下电器产业株式会社 | Element mounting system and mounting method |
| CN1413079A (en) * | 2001-10-16 | 2003-04-23 | 松下电器产业株式会社 | Moving belt transveyer and electronic parts mounting device and electric parts transporting method |
| JP2007048891A (en) * | 2005-08-09 | 2007-02-22 | Yamaha Motor Co Ltd | Surface mounting machine |
| CN101146437A (en) * | 2006-09-12 | 2008-03-19 | 富士机械制造株式会社 | Electronic components mounting machine and electronic components supplying device |
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| Publication number | Publication date |
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| JP2010045295A (en) | 2010-02-25 |
| CN101657087A (en) | 2010-02-24 |
| JP5174579B2 (en) | 2013-04-03 |
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