CN101655591A - High-strength fold resistance FTTH rubber-covered wire optical cable - Google Patents
High-strength fold resistance FTTH rubber-covered wire optical cable Download PDFInfo
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- CN101655591A CN101655591A CN200910181619A CN200910181619A CN101655591A CN 101655591 A CN101655591 A CN 101655591A CN 200910181619 A CN200910181619 A CN 200910181619A CN 200910181619 A CN200910181619 A CN 200910181619A CN 101655591 A CN101655591 A CN 101655591A
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Abstract
The invention discloses a strengthening core of a high-strength high modulus (ultra-high molecular weight polyethylene fiber) optical cable and an indoor and outdoor wiring optical cable which uses the same, is specially used in an FTTH (fiber to the home) project and is commonly called as a rubber-covered wire optical cable. The optical cable comprises a cable body jacket, a strengthening core member and an optical fiber, wherein the cable body jacket is made of low smoke and zero halogen polyolefin material which has the characteristic of innocuity and environmental protection, and therefore, the material is suitable for indoor laying, installation and use. The high-strength high modulus (ultra-high molecular weight polyethylene fiber) is taken as a matrix, and then the matrix is processed into a 0.4-0.6 mm of rod-like matrix through UV adhesive coating, extrusion and stretching in a die opening and ultraviolet light polymerization, thereby enabling the tension of the strengthening core to be higher than 250n, and a layer of 0.1-0.2 mm of high-hardness and high-elasticity fold resistance fire-retardant material is coated on the rod-like matrix; the strengthening core is symmetrically integrated in a jacket cable body in parallel; the optical fiber of the strengthening core can be a single-core optical fiber or a multi-core optical fiber, a flexible and insensitive optical fiber (G657) with a diameter of 0.25 mm is used by combining the process technology, thereby enabling the rubber-covered wire optical cable the specification of which is 2*3.1 mm to realize the practicaleffects of high strength and fold resistance.
Description
Technical field:
The present invention relates to a kind of is the round bar shape elastic reinforcement core component of base-material with high-strength and high-modulus (superhigh molecular weight polyethylene fibers) tow, and it is widely used in the communications optical cable structure.Be particularly related to a kind of FTTH covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member.
Background technology:
Develop rapidly along with society; people increase day by day to the dependence of communication network and information transmission; communication network develops to high capacity and high density direction; in case destroyed; can suffer serious economy loss immediately; make troubles for our life, thereby should take certain measure that optical cable is protected and strengthen improvement, guarantee the long-term unimpeded and reliability of communication network optical cable.
Present optical cable product generally includes sheath two parts of cable core and cable core periphery, and its tensile force that in use usually can run into optical cable cable body is low, creasing resistance is poor, very easily causes fibercuts in the cable body and the transmission of interrupting information.
Because the formation Main Ingredients and Appearance of cable core optical fiber is a high-purity quartz glass, the physical property of its stretch-proof, anti-complications is very fragile, thereby ordinary optical cable very easily causes the fibercuts in the sheath in using installation process, and this also is to influence the major obstacle of optical cable to the family popularization and application for many years.
Equally, as indoor 2 * 3.1mm small size covered wire cable commonly used, the formation Main Ingredients and Appearance of its cable core optical fiber equally also is a high-purity quartz glass, diameter only has 0.25mm, with the general thickness of human body hair, the physical property of its stretch-proof, anti-complications is also very fragile, thereby uses in the installation process and very easily cause fibercuts and damage.Industry is in order to overcome above-mentioned shortcoming; a lot of effort have been done; comprise the covered wire cable of having invented the aramid fiber strengthening core protection that is added with the replacement glass fibre of using on the present market in the optical fiber both sides, the main composition of this aramid fiber strengthening core be a kind of be that matrix reinforcing material, thermoset epoxy resin are that reinforcing core member, thermoplastic are in polyolefin jacket with the aramid fiber.As Chinese patent CN200410017783.0; its aromatic polyamide optical cable reinforcing core promptly is to adopt above-mentioned structure; its diameter is approximately 0.4mm-0.6mm; this aromatic polyamide optical cable reinforcing core can improve the integrally stretching intensity of covered wire cable to a certain extent; guarantee that optical cable high-tension performance owing to the aramid fiber in the cable body in construction and use is difficult for being broken; thereby protected not easy fracture of the optical fiber in the covered wire cable; but this aromatic polyamide optical cable reinforcing core is because its quality of thermoset epoxy resin technology is hard; but very fragile very easily jackknifing, thereby fracture resistance is poor.When running into situations such as knotting, bending, extruding in construction, above-mentioned aramid fiber strengthening core still can not effectively be protected the optical fiber in the cable protecting body.Analyze its chief reason: optical fiber the bending fracture place the R angle less than 1 millimeter, two parallel strengthening cores in its sheath are also fracture simultaneously when the doubling of optical cable angle and curved, because the inside cable sectional dimension is little, cable body sheath elastic force deficiency, can't recover straightened condition rapidly, thereby cause fibercuts in the cable body, its major function of aramid fiber strengthening core in the now general employed indoor covered wire cable is for strengthening the tensile force of cable body, prevent that optical cable from pullling fracture, but its deadly defect is that (less than 30 millimeters) very easily rupture and lose again straight elasticity when bending radius is too small.Therefore, existing aromatic polyamide optical cable reinforcing core still can't overcome shortcomings such as its creasing resistance is poor, bending angle is little.
Summary of the invention:
In order to solve the problem described in the background technology, the purpose of this invention is to provide a kind of is the optical cable strengthening core of matrix with high-strength and high-modulus (superhigh molecular weight polyethylene fibers) tow.Thereby prepare a kind of new FTTH covered wire cable that is constituted with this reinforcing core member and cable core sheath.
Concrete technical scheme of the present invention is as follows:
This covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member comprises reinforcing core member and cable body sheath based on optical fiber; Described strengthening core is a matrix with high-strength and high-modulus (superhigh molecular weight polyethylene fibers) wire harness, and entering the die hole extrusion stretching through UV glue coating is shaft-like matrix through ultraviolet light polymerization, and on shaft-like matrix the plastic flame-retardant high-elasticity material of one deck high rigidity bend resistance.
In the such scheme, described shaft-like matrix diameter is 0.4mm-0.6mm.
In the such scheme, the thickness of the flame-retardant high-elasticity material of described plastic one deck high rigidity bend resistance is 0.1-0.2mm.
In the such scheme, the covered wire cable of described this strengthening core of use roughly becomes rectangular parallelepiped, and it comprises being integrated between the interior optical fiber of sheath cable body of cable body sheath, two parallel symmetries.
In the such scheme, the constituent material of described cable body sheath comprises the polyolefine material of environmental protection level low-smoke non-halogen flame-retardant.
In the such scheme, described optical fiber is that diameter is easy shellfish bend-insensitive optical fiber or the G657 optical fiber of 0.25mm.
In the such scheme, described both sides up and down at sheath cable body middle part are provided with into the fine tearing groove opening of getting of an angle of 90 degrees.
In the such scheme, described sheath cable body is provided with the opening that is easy to tear and extends to form groove along sheath cable body.
In the such scheme, described its high-strength and high-modulus (superhigh molecular weight polyethylene fibers) strand specification, its fiber number is 500dtex-1200dtex.
In the such scheme, described its high-strength and high-modulus (superhigh molecular weight polyethylene fibers) tow is through silica gel, and epoxy waits chemical synthetic material, thermosetting, coating, impregnating PROCESS FOR TREATMENT.
In the such scheme, described its high-strength and high-modulus (superhigh molecular weight polyethylene fibers) tow through header pipe type heat cross mould or heat is plastic and PROCESS FOR TREATMENT such as heat curing after, use and use in various types of communication, electric power is in the cable configurations such as extra large cable.
The invention has the beneficial effects as follows, this high-strength and high-modulus (superhigh molecular weight polyethylene fibers) optical cable strengthening core and use the FTTH covered wire cable of this strengthening core, it is little to have bending radius, anti-folding, as be applied to that undersized (during 2 * 3.1mm) indoor covered wire cables made, its tensile resistence was two times of aramid fiber material reinforcing core member, and proportion is little, weight is slim and graceful, and is counter-bending anti-folding.Applied optical cable installation is laid very convenient, long service life.Because the excellent material physical property of high-strength and high-modulus (superhigh molecular weight polyethylene fibers) is outstanding, be the upgraded product of present domestic alternative import aramid fiber optical cable stiffener.
Description of drawings:
Further specify the present invention below in conjunction with the drawings and specific embodiments.
Fig. 1 is the structural representation of high-strength and high-modulus of the present invention (superhigh molecular weight polyethylene fibers) optical cable strengthening core;
Fig. 2 is the synoptic diagram that the present invention uses the covered wire cable of this strengthening core of high-strength and high-modulus (superhigh molecular weight polyethylene fibers);
Fig. 3 is the sectional view that the present invention uses the covered wire cable of this strengthening core of high-strength and high-modulus (superhigh molecular weight polyethylene fibers);
Fig. 4 is the sectional view of the another embodiment of the present invention's covered wire cable of using this strengthening core of high-strength and high-modulus (superhigh molecular weight polyethylene fibers).
Embodiment:
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
High-strength and high-modulus of the present invention (superhigh molecular weight polyethylene fibers) optical cable strengthening core is applied to small size, and (as 2 * 3.1mm) rubber-insulated wire communications optical cables, it is particularly useful for house wirings such as building, hotel, office.As shown in Figure 2, it comprises: sheath cable body 1, and high-strength and high-modulus fold-resisting optical cable strengthening core 2, optical fiber 3 is got fine tearing groove 4.
As shown in Figure 3, the covered wire cable of described this strengthening core of use roughly becomes rectangular parallelepiped, it comprises the both sides that are integrated in optical fiber 3 of sheath cable body 1, two high-strength and high-modulus (superhigh molecular weight polyethylene fibers) optical cable strengthening core 2 symmetries, described sheath cable body 1 selects for use low-smoke halide-free fireproof composite polyolefine material to make, its characteristic asepsis environment-protecting is fire-retardant be applicable to indoor lay to use install, its resiliency characteristics helps covered wire cable of the present invention to restore straightened condition rapidly running into the bending back; And this sheath cable body 1 roughly becomes rectangular structure, and the both sides up and down at its middle part respectively are provided with the opening of 90 degree, and this opening extends to form groove 4 (getting fine tearing groove) along the middle part of sheath cable body 1, and this groove is convenient to tear the cable body 1 convenient optical fiber that takes out.
Anti-folding covered wire cable strengthening core 2 formations of described two high-strength and high-modulus (superhigh molecular weight polyethylene fibers) are integrated in the sheath cable body 1, this high-strength and high-modulus (superhigh molecular weight polyethylene fibers) optical cable strengthening core 2 adopts the elasticity height, the high-strength and high-modulus that the coefficient of tension is big (superhigh molecular weight polyethylene fibers) tow is made, its concrete technology flow process is (as shown in Figure 1, with reference to strengthening core 2 structures): to be matrix enter the die hole extrusion stretching of shaping mould after 22 coatings of uv glue and be cured as the shaft-like matrix of 0.4mm through ultraviolet light polymerization equipment with high-strength and high-modulus (superhigh molecular weight polyethylene fibers) tow 21, the shaft-like matrix of described 0.4mm is through moulding equipment, the plastic flame-retardant high-elasticity material 23 of the anti-bending of one deck 0.2mm high rigidity of heat on the shaft-like matrix of its 0.4mm, after advance the supercooling tank again cooling can carry out the finished product rolling through rolling equipment, technological process finishes, i.e. high-strength and high-modulus fold-resisting optical cable strengthening core 2.
As from the foregoing, so material is formed structure and is made the R angle of high-strength and high-modulus (superhigh molecular weight polyethylene fibers) fold-resisting optical cable strengthening core 2 when doubling is crooked greater than 1 millimeter and do not rupture, recovery of elasticity is straight rapidly, make this invention 2 * 3.1mm high-strength and high-modulus (superhigh molecular weight polyethylene fibers) strengthening core and use the covered wire cable of this strengthening core to have less bending radius (or even 8 fonts or knotting), the performance of itself is increased, anti-folding, easy fracture not, the serviceable life that has increased high-strength and high-modulus fold-resisting optical cable strengthening core of the present invention effectively and used the covered wire cable of this strengthening core.This high-strength and high-modulus (superhigh molecular weight polyethylene fibers) optical cable strengthening core 2 is being integrated in the cable body sheath cable body 1 of symmetry respectively, promptly is positioned at the two ends of optical fiber 3.Described optical fiber 3 is integrated protected between two high-strength and high-modulus strengthening cores in the space; optical fiber 3 is two in the present embodiment; be that diameter is a 0.25mm shellfish bend-insensitive optical fiber; its characteristic has reduced the photoconduction performance loss of optical cable of the present invention when bending; its two ends that are integrated in above-mentioned space respectively are near the part of high-strength and high-modulus optical cable strengthening core 2 and also be positioned at the two ends of groove 4; so structure makes this high-strength and high-modulus optical cable strengthening core and uses the covered wire cable of this strengthening core to be easy to tear and is convenient to get fibre, make install when laying more convenient to operate.
Another embodiment as shown in Figure 4, it is compared to the foregoing description is that the quantity of optical fiber 3 changes to some extent, the quantity of optical fiber 3 is one in the present embodiment, and be positioned at the middle part of two high-strength and high-modulus reinforcing core for high-strength fold-resisting optical cable 2, the middle part of groove 4, be convenient to directly get fine fitting operation when so tearing.Aspect such as material, 26S Proteasome Structure and Function as for other is same as the previously described embodiments, is not giving unnecessary details at this.
More than show and described ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the instructions just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (10)
1, a kind of FTTH covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member comprises reinforcing core member and cable body sheath based on optical fiber; It is characterized in that described strengthening core is a matrix with the high-strength and high-modulus wire harness, entering the die hole extrusion stretching through UV glue coating is shaft-like matrix through ultraviolet light polymerization, and on shaft-like matrix the plastic flame-retardant high-elasticity material of one deck high rigidity bend resistance.
According to the covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member of claim 1, it is characterized in that 2, described shaft-like matrix diameter is 0.4mm-0.6mm.
According to the covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member of claim 1, it is characterized in that 3, the thickness of the flame-retardant high-elasticity material of described plastic one deck high rigidity bend resistance is 0.1mm-0.2mm.
4, according to the covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member of claim 1, it is characterized in that, the optical cable of described this strengthening core of use roughly becomes rectangular parallelepiped, and it comprises being integrated between the interior optical fiber of sheath cable body of cable body sheath, two parallel symmetries.
According to the covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member of claim 1, it is characterized in that 5, the constituent material of described cable body sheath comprises the polyolefine material of environmental protection level low-smoke non-halogen flame-retardant.
According to the covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member of claim 1, it is characterized in that 6, described optical fiber is that diameter is easy shellfish bend-insensitive optical fiber or the G657 optical fiber of 0.25mm, and extends to form groove along sheath cable body.
According to the covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member of claim 1, it is characterized in that 7, described both sides up and down at sheath cable body middle part are provided with into the fine tearing groove opening of getting of an angle of 90 degrees.
8, according to the covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member of claim 1, it is characterized in that, described its high-strength and high-modulus strand specification, its fiber number is 500dtex-1200dtex.
According to the covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member of claim 1, it is characterized in that 9, described its high-strength and high-modulus tow is through silica gel, epoxy waits chemical synthetic material, thermosetting, coating, impregnating PROCESS FOR TREATMENT.
According to the covered wire cable based on high-strength high-modulus polyethylene optical cable strengthening core member of claim 1, it is characterized in that 10, described its high-strength and high-modulus tow is crossed through header pipe type heat and moulded or the plastic and heat curing of heat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910181619A CN101655591A (en) | 2009-07-24 | 2009-07-24 | High-strength fold resistance FTTH rubber-covered wire optical cable |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910181619A CN101655591A (en) | 2009-07-24 | 2009-07-24 | High-strength fold resistance FTTH rubber-covered wire optical cable |
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| CN101655591A true CN101655591A (en) | 2010-02-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200910181619A Pending CN101655591A (en) | 2009-07-24 | 2009-07-24 | High-strength fold resistance FTTH rubber-covered wire optical cable |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102127239A (en) * | 2010-08-23 | 2011-07-20 | 苏州恒玄电子科技有限公司 | Composite fiber reinforced core as well as preparation method and application thereof to lead-in cable |
| CN102156338A (en) * | 2011-05-10 | 2011-08-17 | 苏州恒玄电子科技有限公司 | Micro butterfly optical cable |
| CN102733214A (en) * | 2011-04-08 | 2012-10-17 | 上海斯瑞聚合体科技有限公司 | Integral high-flexibility reinforced core for cables and preparation method thereof |
| CN103217764A (en) * | 2012-04-07 | 2013-07-24 | 常熟市谷雷特机械产品设计有限公司 | Drop cable |
| CN105739041A (en) * | 2016-05-15 | 2016-07-06 | 苏州高精特专信息科技有限公司 | All-dielectric optical cable provided with filling rope and used for electric power or communication, and manufacturing method thereof |
| CN105739040A (en) * | 2016-05-15 | 2016-07-06 | 苏州高精特专信息科技有限公司 | All-dielectric optical cable provided with filling rope and used for electric power or communication, and manufacturing method thereof |
| CN105759384A (en) * | 2016-05-15 | 2016-07-13 | 苏州高精特专信息科技有限公司 | Photoelectric composite cable used for power or communication and provided with filling ropes and manufacturing method of photoelectric composite cable |
-
2009
- 2009-07-24 CN CN200910181619A patent/CN101655591A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102127239A (en) * | 2010-08-23 | 2011-07-20 | 苏州恒玄电子科技有限公司 | Composite fiber reinforced core as well as preparation method and application thereof to lead-in cable |
| WO2012024902A1 (en) * | 2010-08-23 | 2012-03-01 | 苏州恒玄电子科技有限公司 | Composite fiber reinforcement core, preparation method thereof and application in optic drop cable |
| CN102127239B (en) * | 2010-08-23 | 2012-12-05 | 苏州东福电子有限公司 | Composite fiber reinforced core as well as preparation method and application thereof to lead-in cable |
| CN102733214A (en) * | 2011-04-08 | 2012-10-17 | 上海斯瑞聚合体科技有限公司 | Integral high-flexibility reinforced core for cables and preparation method thereof |
| CN102733214B (en) * | 2011-04-08 | 2016-01-20 | 上海斯瑞科技有限公司 | Integrated high-flexibility reinforced core for cables and preparation method thereof |
| CN102156338A (en) * | 2011-05-10 | 2011-08-17 | 苏州恒玄电子科技有限公司 | Micro butterfly optical cable |
| CN102156338B (en) * | 2011-05-10 | 2013-01-16 | 苏州恒玄电子科技有限公司 | Micro butterfly optical cable |
| CN103217764A (en) * | 2012-04-07 | 2013-07-24 | 常熟市谷雷特机械产品设计有限公司 | Drop cable |
| CN105739041A (en) * | 2016-05-15 | 2016-07-06 | 苏州高精特专信息科技有限公司 | All-dielectric optical cable provided with filling rope and used for electric power or communication, and manufacturing method thereof |
| CN105739040A (en) * | 2016-05-15 | 2016-07-06 | 苏州高精特专信息科技有限公司 | All-dielectric optical cable provided with filling rope and used for electric power or communication, and manufacturing method thereof |
| CN105759384A (en) * | 2016-05-15 | 2016-07-13 | 苏州高精特专信息科技有限公司 | Photoelectric composite cable used for power or communication and provided with filling ropes and manufacturing method of photoelectric composite cable |
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Application publication date: 20100224 |