CN101359073A - Reinforced core and optical cable using the reinforced core - Google Patents
Reinforced core and optical cable using the reinforced core Download PDFInfo
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- CN101359073A CN101359073A CNA2008102006435A CN200810200643A CN101359073A CN 101359073 A CN101359073 A CN 101359073A CN A2008102006435 A CNA2008102006435 A CN A2008102006435A CN 200810200643 A CN200810200643 A CN 200810200643A CN 101359073 A CN101359073 A CN 101359073A
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Abstract
The invention discloses a special high-hardness anti-tortuous optical cable strengthening core and an optical cable using the strengthening core; the optical cable comprises a sheathed cable body, a strengthening piece and optical fibers; the sheathed cable body made of environmentally friendly halogen-free flame retardant high-elastic polyolefin materials has non-toxic environmentally friendly flame-retardant properties and can be applied to indoor laying; the strengthening piece takes aramid fibers as matrix material which then enters a die hole after being impregnated into the ultra-violet composite liquid, finally the material is extruded, stretched and solidified through UV into 0.5mm rod-shaped matrix, with the tensile force reaching more than 1800MPa; a layer of 0.2mm high-hardness bending-resistant and flame-retardant PVC high-elastic material is arranged on the rod-shaped matrix through plastic coating; the layer of material is integrated into the sheathed cable body in a parallel and symmetrical way; the fibers can be one or more in number, with a diameter of 250um; the fibers are made of easily tortuous and insensitive fiber materials; therefore, through the combination of the processes and technologies, the indoor wiring optical cable with the specification of 2 multiplying 3mm achieves high-hardness and anti-tortuous practical effects.
Description
Affiliated technical field
The present invention relates to the house wiring communications optical cable of a kind of apparent size 2 * 3MM, be applicable to the small size optical cable of the terminal wiring of FTTH.
Background technology
Develop rapidly along with society; people increase day by day to the dependence of communication network and information transmission; communication network develops to high capacity and high density direction; in case destroyed; can suffer serious economy loss immediately; make troubles for our life, thereby should take certain measure that optical cable is protected and strengthen improvement, guarantee the long-term unimpeded and reliability of communication network optical cable.
Optical cable product in the market generally includes sheath two parts of cable core and cable core periphery, and it in use usually can run into two kinds of problems, and the one, meeting meets with the biting destruction of animals such as mouse, termite and causes disconnected cable or look-at-me etc.; The 2nd, the tensile force of itself is low, the creasing resistance difference also can cause fibercuts in the cable body and the transmission of interrupting information.
Because the formation Main Ingredients and Appearance of cable core optical fiber is a high-purity quartz glass, the physical property of its stretch-proof, anti-complications is very fragile, thereby ordinary optical cable very easily causes the fibercuts in the sheath in using installation process, and this also is to influence the major obstacle of optical cable to the family popularization and application for many years.
Equally, indoor 2 * 3MM small size optical cable commonly used, the formation Main Ingredients and Appearance of its cable core optical fiber equally also is a high-purity quartz glass, diameter only has 0.25 millimeter, with the general thickness of human body hair, the physical property of its stretch-proof, anti-complications is also very fragile, thereby uses in the installation process and very easily cause fibercuts and damage.Industry is in order to overcome above-mentioned shortcoming; a lot of effort have been done; comprise the optical cable of having invented the aramid fiber strengthening core protection that is added with the replacement glass fibre of using on the present market in the optical fiber both sides; the main composition of this aramid fiber strengthening core be a kind of be reinforcing material with the aramid fiber; thermoset resin is a matrix material; thermoplasticity PE is the fiber reinforced plastics pole body of protective cover material; as Chinese patent CN200410017783.0; its aromatic polyamide optical cable reinforcing core promptly is to adopt above-mentioned structure; its diameter is approximately 0.5MM-0.8MM; this aromatic polyamide optical cable reinforcing core can improve the integrally stretching intensity of optical cable to a certain extent; guarantee that optical cable high-tension performance owing to the aramid fiber in the cable body in construction is used is difficult for being broken; thereby protected the optical fiber in the optical cable to be difficult for being broken; but the anti-tortuous poor performance of this aromatic polyamide optical cable reinforcing core; in construction, run into knotting; bending; during situations such as extruding, above-mentioned aramid fiber strengthening core still can not effectively be protected optical fiber in the cable protecting body.Analyze its chief reason: optical fiber the bending fracture place the R angle less than 1 millimeter, two parallel strengthening cores in its sheath are also fracture simultaneously when the doubling of optical cable angle and curved, because the inside cable sectional dimension is little, cable body sheath elastic force deficiency, can't recover straightened condition rapidly, thereby cause fibercuts in the cable body, its major function of aramid fiber strengthening core in the now general employed house wiring optical fiber cable is for strengthening the tensile force of cable body, prevent that optical cable from pullling fracture, but its weakness is that (less than 30 millimeters) very easily rupture and lose again straight elasticity when bending radius is too small.Therefore, the optical cable of existing aromatic polyamide optical cable reinforcing core protection exists shortcomings such as anti-tortuous poor performance, the little easy fracture of bending angle.
Summary of the invention
In order to solve the problem described in the background technology, the present invention's a kind of special high-strength bend resistance optical cable strengthening core and use the optical cable of this strengthening core, the constituent material of described strengthening core comprises the elasticity height, the polyester aramid fiber wire material that the coefficient of tension is big, to be matrix enter die hole extrusion stretching UV ultraviolet light polymerization equipment to described strengthening core behind ultraviolet light polymerization complex liquid dipping be cured as the shaft-like matrix of 0.5mm with the aramid fiber tow, its pulling force is reached more than the 1800mpa, and the flame-proof PVC highly elastic material of the anti-bending of high rigidity of the plastic one deck 0.2mm of heat on shaft-like matrix, being integrated in the sheath cable body of its parallel symmetry; The optical cable of described this strengthening core of use roughly becomes rectangular parallelepiped, and it comprises being integrated in two special high-strength bend resistance aromatic polyamide optical cable reinforcing cores in the sheath cable body and being integrated in the optical fiber that is used to protect in the sheath cable body between the cable strengthening core of sheath cable body, symmetry.Its sheath cable body selects for use environmental protection grade non-halogen flame-retardant high-tension polyolefine material to make, its optical fiber can be one or for many, all adopting diameter is 250um, easily shellfish bend-insensitive fiber optic materials is made, the use of comprehensive above technology makes this specification to be that the house wiring optical fiber cable of 2 * 3mm has been realized extraordinary, the practical function of high strength, anti-complications.
The invention has the beneficial effects as follows, this special high-strength bend resistance aromatic polyamide optical cable reinforcing core and use the optical cable of this strengthening core, it is little to have bending radius, anti-folding, and size is little by (2 * 3mm), weight is slim and graceful, transport information capacity is big, speed is fast, and installation is laid very convenient, long service life, more be applicable to building, hotel, office, indoor scenarios such as warehouse.
Description of drawings
Below in conjunction with drawings and Examples the present invention is further detailed;
Fig. 1 is the structural representation of strengthening core of the present invention;
Fig. 2 is the synoptic diagram that the present invention uses the optical cable of this strengthening core;
Fig. 3 is the sectional view that the present invention uses the optical cable of this strengthening core;
Fig. 4 is the sectional view of the another embodiment of the present invention's optical cable of using this strengthening core;
Fig. 5 is the technological process of production synoptic diagram of strengthening core of the present invention;
Among the figure: 1. sheath cable body, 2. reinforcement, 201. strengthening cores, 3. optical fiber, 4. groove, 5. opening, 901. the aramid fiber tow, 902. ultraviolet light complex liquids, 9021. composite curing layers, 903. shaping mould, 904.UV ultraviolet light polymerization equipment, 905. on mould equipment, 9061. the high resiliency flame-proof PVC layer of the anti-bending of high rigidity, 906. boshes, 907. rolling equipment.
Embodiment
Special high-strength bend resistance optical cable strengthening core of the present invention and to use the optical cable of this strengthening core be that (size 2 * 3MM) communications optical cables, it is particularly useful for house wirings such as building, hotel, office for the small size of the terminal wiring of a kind of FTTH of being suitable for.As shown in the figure, it comprises; 1, sheath cable body, 2, reinforcement, 201, special high-strength bend resistance optical cable strengthening core, 3, optical fiber, 4, groove, 5, opening.
The optical cable of described this strengthening core of use roughly becomes rectangular parallelepiped, and it comprises being integrated in two enhancement mode aromatic polyamide optical cable reinforcing cores 201 in the sheath cable body 1 and being integrated in optical fiber 3 between sheath cable body 1 interior two special high-strength bend resistance aromatic polyamide optical cable reinforcing cores 201 of sheath cable body 1, symmetry.Described sheath cable body 1 selects for use environmental protection grade non-halogen flame-retardant high-tension polyolefine material to make, and its characteristic asepsis environment-protecting is fire-retardant to be applicable to that indoor laying installation uses, and its resiliency characteristics helps optical cable of the present invention to restore straightened condition rapidly running into the bending back; And this sheath cable body 1 roughly becomes rectangular structure, and the both sides up and down at its middle part respectively are provided with the opening 5 of one or nine ten degree, and this opening 5 extends to form groove 4 along the middle part of sheath cable body 1,
Described two special high-strength bend resistance optical cable strengthening cores 201 constitute the reinforcement 2 that is integrated in the sheath cable body 1, this special high-strength bend resistance optical cable strengthening core 201 adopts the elasticity height, the polyester aramid fiber wire material that the coefficient of tension is big is made, its concrete technology flow process is (as shown in Figure 5): to be matrix enter the die hole extrusion stretching of shaping mould 903 behind ultraviolet light polymerization complex liquid 902 dippings and be cured as the shaft-like matrix of 0.5mm through UV ultraviolet light polymerization equipment 904 with aramid fiber tow 901, it is shaft-like that the shaft-like matrix of described 0.5mm forms the aramid fiber tow, form 901 outsourcing composite curing layers 9021, the shaft-like matrix of this 0.5mm continues to enter the equipment of moulding 906, therein the shaft-like matrix of 0.5mm through last heat plastic again the flame-proof PVC highly elastic material of the anti-bending of one deck 0.2mm high rigidity, the cooling of advancing supercooling tank 907 afterwards more both can enter rolling equipment 908 and carry out the finished product rolling, technological process finishes, it is the high resiliency flame-proof PVC layer 9061 (as shown in Figure 5) of the anti-bending of aramid fiber tow 901 outsourcing UV ultraviolet light composite curing layer 9021 outsourcing high rigidity again, so material is formed structure and is made the R angle of special high-strength bend resistance aromatic polyamide optical cable reinforcing core 201 when doubling is crooked greater than 1 millimeter and do not rupture, recovery of elasticity is straight rapidly, make this invention 2 * 3mm special high-strength bend resistance aromatic polyamide optical cable reinforcing core and use the optical cable of this strengthening core to have less bending radius (or even 8 fonts or knotting), the stretch-proof bending resistance folding endurance of itself is increased, easy fracture not, the serviceable life that has effectively increased special high-strength bend resistance aromatic polyamide optical cable reinforcing core of the present invention and used the optical cable of this strengthening core, this special high-strength bend resistance aromatic polyamide optical cable reinforcing core 201 is respectively in two parts that are integrated in the equalization that groove 4 is divided into sheath cable body 1 of symmetry, promptly be positioned at the two ends of groove 4, and two special high-strength bend resistance optical cable strengthening core 201 is on same horizontal line, and between leave the space, described optical fiber 3 just is integrated in the above-mentioned space, optical fiber 3 is two in the present embodiment, be that diameter is the easy shellfish bend-insensitive optical fiber of 250um, its characteristic has reduced the photoconduction performance loss of optical cable of the present invention when bending, its two ends that are integrated in above-mentioned space respectively are near the part of enhancement mode aromatic polyamide optical cable reinforcing core 201 and also be positioned at the two ends of groove 4, so structure makes this special high-strength bend resistance aromatic polyamide optical cable reinforcing core and uses the optical cable of this strengthening core to be easy to tear and is convenient to get fibre, make install when laying more convenient to operate.
Another embodiment as shown in Figure 4, it is compared to the foregoing description is that the quantity of optical fiber 3 changes to some extent, the quantity of optical fiber 3 is one in the present embodiment, and be positioned at the middle part of two special high-strength bend resistance aromatic polyamide optical cable reinforcing cores 201, the middle part of groove 4, be convenient to directly get fine fitting operation when so tearing.Aspect such as material, 26S Proteasome Structure and Function as for other is same as the previously described embodiments, is not giving unnecessary details at this.
Claims (10)
1. a strengthening core and use the optical cable of this strengthening core, it is characterized in that: the constituent material of described strengthening core comprises elasticity height, the polyester aramid fiber wire material that the coefficient of tension is big, its to be matrix with the aramid fiber enter behind complex liquid dipping die hole extrusion stretching through curing apparatus solidify the back be shaft-like matrix and on shaft-like matrix the plastic flame-proof PVC highly elastic material of the anti-bending of one deck high rigidity.
2. strengthening core according to claim 1 and use the optical cable of this strengthening core, it is characterized in that: described complex liquid is the ultraviolet light complex liquid, described curing apparatus is a UV ultraviolet light polymerization equipment.
3. strengthening core according to claim 1 and use the optical cable of this strengthening core, it is characterized in that: described shaft-like matrix diameter is 0.5mm.
4. strengthening core according to claim 1 and use the optical cable of this strengthening core is characterized in that: the thickness of the flame-proof PVC highly elastic material of the described plastic anti-bending of one deck high rigidity is 0.2mm.
5. strengthening core according to claim 1 and use the optical cable of this strengthening core, it is characterized in that: the specification of the optical cable of described this strengthening core of use is the small size house wiring optical fiber cable of 2 * 3MM.
6. strengthening core according to claim 1 and use the optical cable of this strengthening core, it is characterized in that: the optical cable of described this strengthening core of use roughly becomes rectangular parallelepiped, and it comprises being integrated in two enhancement mode aromatic polyamide optical cable reinforcing cores in the sheath cable body and being integrated in the sheath cable body optical fiber between two special high-strength bend resistance optical cable strengthening cores of sheath cable body, symmetry.
7. strengthening core according to claim 5 and use the optical cable of this strengthening core, it is characterized in that: the constituent material of described sheath cable body comprises the high-tension polyolefine material of environmental protection grade non-halogen flame-retardant.
8. strengthening core according to claim 5 and use the optical cable of this strengthening core, it is characterized in that: described optical fiber is that diameter is the easy shellfish bend-insensitive optical fiber of 250um.
8. strengthening core according to claim 5 and use the optical cable of this strengthening core is characterized in that: described sheath cable body is provided with the opening that is easy to tear and extends to form groove along sheath cable body.
9. strengthening core according to claim 7 and use the optical cable of this strengthening core, it is characterized in that: described opening becomes an angle of 90 degrees and is located at the both sides up and down at sheath cable body middle part.
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CNA2008102006435A CN101359073A (en) | 2008-09-27 | 2008-09-27 | Reinforced core and optical cable using the reinforced core |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101876736A (en) * | 2010-06-24 | 2010-11-03 | 上海国斌化工有限公司 | Reinforced core of optical cable and manufacturing method thereof |
CN102358050A (en) * | 2010-06-30 | 2012-02-22 | 上海晓宝增强塑料有限公司 | Method for preparing fiber reinforced plastics |
CN104325661A (en) * | 2014-08-30 | 2015-02-04 | 海安南京大学高新技术研究院 | Continuous production method of aramid fiber enhanced cable core |
CN106279556A (en) * | 2016-08-15 | 2017-01-04 | 三河市洲通光电科技有限公司 | A kind of fiber reinforced plastics pole and production method thereof and application |
CN107607528A (en) * | 2017-08-17 | 2018-01-19 | 天津科技大学 | The preparation method of the optical-fibre needle of recognizable poisonous and harmful substance |
CN111399145A (en) * | 2020-04-27 | 2020-07-10 | 江苏亨通线缆科技有限公司 | Reinforced optical cable |
-
2008
- 2008-09-27 CN CNA2008102006435A patent/CN101359073A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101876736A (en) * | 2010-06-24 | 2010-11-03 | 上海国斌化工有限公司 | Reinforced core of optical cable and manufacturing method thereof |
CN102358050A (en) * | 2010-06-30 | 2012-02-22 | 上海晓宝增强塑料有限公司 | Method for preparing fiber reinforced plastics |
CN104325661A (en) * | 2014-08-30 | 2015-02-04 | 海安南京大学高新技术研究院 | Continuous production method of aramid fiber enhanced cable core |
CN106279556A (en) * | 2016-08-15 | 2017-01-04 | 三河市洲通光电科技有限公司 | A kind of fiber reinforced plastics pole and production method thereof and application |
CN106279556B (en) * | 2016-08-15 | 2019-06-25 | 三河市洲通光电科技有限公司 | A kind of fiber reinforced plastics pole and its production method and application |
CN107607528A (en) * | 2017-08-17 | 2018-01-19 | 天津科技大学 | The preparation method of the optical-fibre needle of recognizable poisonous and harmful substance |
CN111399145A (en) * | 2020-04-27 | 2020-07-10 | 江苏亨通线缆科技有限公司 | Reinforced optical cable |
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Open date: 20090204 |