CN101654880A - Two-in-one rope machine and rope manufacturing method thereof - Google Patents
Two-in-one rope machine and rope manufacturing method thereof Download PDFInfo
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- CN101654880A CN101654880A CN200910184373A CN200910184373A CN101654880A CN 101654880 A CN101654880 A CN 101654880A CN 200910184373 A CN200910184373 A CN 200910184373A CN 200910184373 A CN200910184373 A CN 200910184373A CN 101654880 A CN101654880 A CN 101654880A
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Abstract
The invention discloses a two-in-one rope machine, comprising a stranding device and a rope twisting device. The stranding device and the rope twisting device are connected by a second shaft, whereinthe stranding device is internally provided with a first chain wheel group, a main spool, a first shaft and three parallel arranged strand manufacturing devices; the rope twisting device consists of an over-twisting limiter and a rope forming device, the over-twisting limiter is provided with a vee pulley, a second chain wheel group, a coupling device, a third chain wheel group, an overt-twistingdevice, a triangular adhesive tape and a motor, the second chain wheel group consists of a wheel A and a wheel B, the wheel A and the wheel B are connected by a chain. Each strand manufacturing deviceis provided with a spool and a strand spindle seat; and the over-twisting limiter is connected with the rope forming device by a shaft. The rope manufacturing method of the two-in-one rope machine comprises the steps of running threading, pre-twisting; rope manufacturing; rope forming and removing the spool before running the machine. The invention has the advantage of small occupation area, lower cost of device and labor and higher work efficiency.
Description
Technical field:
The present invention relates to a kind of two-in-one rope-forming machine that is applicable to fields such as industry, civilian, fishery and with the method for its rope making.
Background technology:
Existing rope-forming machine, comprise three stranding devices, twist with the fingers a strand device, cross the sth. made by twisting limiter and become rope device, three stranding devices all are connected with an end of twisting with the fingers strand device, the other end of twisting with the fingers strand device with cross an end of twisting with the fingers limiter and be connected, the other end of twisting with the fingers limiter is connected with the one-tenth rope device, like this three stranding devices and sth. made by twisting strand device are separated, just pre-sth. made by twisting and rope making are fully independently, and not only floor space is bigger, increase equipment and work capital, and the reduction operating efficiency.
Summary of the invention:
The objective of the invention is provides a kind of floor space little in order to overcome above deficiency, and reduction equipment and work capital are finished stranding and rope making two procedures in the one-time continuous operation, the two-in-one rope-forming machine of increasing work efficiency and with the method for its rope making.
Purpose of the present invention is achieved through the following technical solutions: a kind of two-in-one rope-forming machine, comprise and twist with the fingers strand device and close rope device, twist with the fingers strand device and close between the rope device and link to each other by second, twist with the fingers in strand device and be provided with first chain wheel set, main around axle, first stranding device with three parallel placements, close rope device by crossing the sth. made by twisting limiter and becoming rope device to form, cross in the sth. made by twisting limiter and be provided with vee-pulley, second chain wheel set, shaft coupling, the 3rd chain wheel set, cross twist device, bead apex and motor, second chain wheel set is made up of A wheel and B wheel, chain connects between A wheel and the B wheel, be equipped with in each stranding device around axle and strand spindle seat, be connected with a strand spindle seat around axle, and an end of each stranding device all is connected with first chain wheel set that is provided with by axle, the other end of each stranding device all is connected around axle with the master who is provided with by axle, first places between any two stranding devices, and an end of first is connected with first chain wheel set, first the other end passes the master and is connected around the end of axle with second, A wheel in second the other end and second chain wheel set is connected, B wheel in second chain wheel set is connected with an end of the shaft coupling that is provided with by axle, the other end of shaft coupling is connected with an end of the 3rd chain wheel set, the other end of the 3rd chain wheel set is connected with the mistake twist device, cross the motor twisted with the fingers in the limiter and an end of bead apex, power of electric motor is 7.5KW, adopt the power supply of three-phase and four-line cable, zero line ground connection, the other end of bead apex links to each other with an end of vee-pulley by axle, the other end of vee-pulley is connected on second mutually, cross the sth. made by twisting limiter and be connected with becoming rope device, become to be provided with the rope volume in the rope device by axle.
The method of two-in-one rope-forming machine rope making may further comprise the steps:
Before A, the machine run: the foreign material that have nothing to do with this machine in the cleaning door cover;
B, threading: 10 strands of lead-in wires are penetrated respectively in three stranding devices, and the knotting between the lead riser is not too much, and by guided wheel slot position standard, line can be nylon polyethylene, polyvinyl chloride, two-wheeled, flax or natural fabric with smoothly;
C, the pre-sth. made by twisting: start the machine, three begin to rotate around axle, respectively 10 strands of lead-in wires are twisted with the fingers into a strand, and three stranding devices have been twisted with the fingers compenzine simultaneously;
D, rope making: compenzine entered in the sth. made by twisting limiter together, and the master begins rotation around axle afterwards, and compenzine is twisted with the fingers into a rope, and the diameter range of rope is: 4～12mm, and the method for torsade is that S twists with the fingers or Z twists with the fingers, the lay pitch is 13～50mm;
E, become rope: twist with the fingers good rope and enter into rope device, and in the rope volume;
F, unload volume: behind the full rope of rope package, machine is quit work, cut off rope, will become serving to tie.
The present invention compared with prior art has the following advantages: the stranding device that three horizontal parallel are placed is set in twisting with the fingers strand device, to twist with the fingers strand device and stranding device like this is set together, the high adjustable range of output becomes wide, and parts are light and handy, and not only floor space is little, reduction equipment and work capital, produce no waste silk, also improved operating efficiency, consume energy low, noise is little, dependable performance, and easy to operate, maintenance is easily.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Number in the figure: 1-twist with the fingers a strand device, 2-close rope device, 3-first chain wheel set, 4-master around axle, second of first of 5-, 6-, 7-stranding device, 8-cross the sth. made by twisting limiter, 9-becomes rope device, 10-vee-pulley, 11-second chain wheel set, 12-shaft coupling, 13-the 3rd chain wheel set, 14-to cross twist device, 15-bead apex, 16-motor, 17-A wheel, 18-B wheel, 19-around axle, 20-thigh spindle seat, 21-rope volume, 22-X sprocket wheel, 23-Y sprocket wheel.
The specific embodiment:
In order to deepen the understanding of the present invention, the invention will be further described below in conjunction with embodiment and accompanying drawing, and this embodiment only is used to explain the present invention, does not constitute the qualification to protection domain of the present invention.
Show a kind of specific embodiment of the two-in-one rope-forming machine of the present invention as Fig. 1, comprise and twist with the fingers strand device 1 and close rope device 2, twist with the fingers strand device 1 and close between the rope device 2 and link to each other by second 6, twist with the fingers in strand device 1 and be provided with first chain wheel set 3, main around axle 4, the first 5 stranding device 7 with three parallel placements, the described rope device 2 that closes is by crossing sth. made by twisting limiter 8 and becoming rope device 9 to form, crossing sth. made by twisting limiter 8 is to be positioned to twist with the fingers after strand device 1, become rope device 9 device before, thigh in its assurance rope mould is accurately gone up sth. made by twisting, be to avoid the twisting count of rope strand too much, in case the sth. made by twisting certainly of rope, it is one of indispensable device of production high-quality rope, cross and be provided with vee-pulley 10 in the sth. made by twisting limiter 8, second chain wheel set 11, shaft coupling 12, the 3rd chain wheel set 13, cross twist device 14, bead apex 15 and motor 16, second chain wheel set 11 is made up of A wheel 17 and B wheel 18, according to selecting not collinear pre-sth. made by twisting degree difference for use, need to change different A wheels 17 and B wheel 18, chain connects between A wheel 17 and the B wheel 18, be equipped with in each stranding device 7 around axle 19 and strand spindle seat 20, be connected with a strand spindle seat 20 around axle 19, and an end of each stranding device 7 all is connected with first chain wheel set 3 that is provided with by axle, the other end of each stranding device 7 all is connected around axle 4 with the master who is provided with by axle, place for first 5 between any two stranding devices 7, and an end of first 5 is connected with first chain wheel set 3, first 5 the other end passes the master and is connected around the end of axle 4 with second 6, A wheel 17 in second 6 the other end and second chain wheel set 11 is connected, B in second chain wheel set 11 wheel 18 is connected by the end of axle with the shaft coupling 12 that is provided with, the other end of shaft coupling 12 is connected with an end of the 3rd chain wheel set 13, the other end of the 3rd chain wheel set 13 is connected with mistake twist device 14, crossing the motor of twisting with the fingers in the limiter 8 16 links to each other with an end of bead apex 15, the other end of bead apex 15 links to each other with an end of vee-pulley 10 by axle, the other end of vee-pulley 10 is connected on second 6 mutually, drive the work of complete machine by vee-pulley 10 and chain with a motor 16, the power of this motor 16 is 7.5KW, adopt the power supply of three-phase and four-line cable, zero line ground connection, cross sth. made by twisting limiter 8 and be connected with becoming rope device 9, become to be provided with rope volume 21 in the rope device 9 by axle.The method of two-in-one rope-forming machine rope making, may further comprise the steps: before the machine run, the foreign material that have nothing to do with this machine in elder generation's cleaning door cover, the cleaning of assurance equipment and environment, in order to avoid at a high speed rotation fly the bar dust of kicking up, afterwards 10 strands of lead-in wires are penetrated respectively in three stranding devices 7, line can be the nylon polyethylene, polyvinyl chloride, two-wheeled, flax or natural fabric, knotting between the lead riser is not too much, to pass through guided wheel slot position standard smoothly, after preparation is carried out, start the machine, three begin to rotate around axle 19, respectively 10 strands of lead-in wires are twisted with the fingers into a strand, three stranding devices 7 have been twisted with the fingers compenzine simultaneously, and this has just finished the work of pre-sth. made by twisting, wherein pre-twist factor is by A wheel 17 and 18 decisions of B wheel, compenzine just entered in the sth. made by twisting limiter 8 together, and the master begins rotation around axle 4 afterwards, and compenzine is twisted with the fingers into a rope, the diameter range of rope is: 4～12mm, the method of torsade is that S twists with the fingers or Z twists with the fingers, and the lay pitch is 13～50mm, and the lay pitch and every meter twisting count are all by becoming the X sprocket wheel 22 that is provided with in the rope device 9 and the number of teeth of Y sprocket wheel 23 to determine, twist with the fingers good rope and enter into rope device 9, and in rope volume 21, behind the full rope of rope package, machine is quit work, cut off rope, will become serving to tie.
The rope that the present invention makes can use for fields such as industrial, civilian, fishery, the stranding device 7 that three horizontal parallel are placed is set in twisting with the fingers strand device 1, to twist with the fingers strand device 1 and stranding device 7 like this is set together, the high adjustable range of output becomes wide, and the weight of parts has also alleviated in the equipment, and not only floor space is little, reduction equipment and work capital and improved operating efficiency, consume energy low, noise is little, dependable performance, and easy to operate, maintenance easily.
Claims (6)
1, a kind of two-in-one rope-forming machine, comprise and twist with the fingers strand device (1) and close rope device (2), described sth. made by twisting strand device (1) and close between the rope device (2) continuous by second (6), it is characterized in that: be provided with first chain wheel set (3) in the described sth. made by twisting strand device (1), main around axle (4), the stranding device (7) of first (5) and three parallel placements, the described rope device (2) that closes is by crossing sth. made by twisting limiter (8) and becoming rope device (9) to form, the described mistake in the sth. made by twisting limiter (8) is provided with vee-pulley (10), second chain wheel set (11), shaft coupling (12), the 3rd chain wheel set (13), cross twist device (14), bead apex (15) and motor (16), described second chain wheel set (11) is made up of A wheel (17) and B wheel (18), chain connects between described A wheel (17) and the B wheel (18), be equipped with in described each stranding device (7) around axle (19) and strand spindle seat (20), describedly be connected with a strand spindle seat (20) around axle (19), and an end of described each stranding device (7) all is connected with first chain wheel set (3) that is provided with by axle, the other end of described each stranding device (7) all is connected around axle (4) with the master who is provided with by axle, described first (5) place between any two stranding devices (7), and an end of described first (5) is connected with first chain wheel set (3), the other end of described first (5) passes the master and is connected with an end of second (6) around axle (4), A wheel (17) in the other end of described second (6) and described second chain wheel set (11) is connected, B wheel (18) in described second chain wheel set (11) is connected by the end of axle with the shaft coupling that is provided with (12), the other end of described shaft coupling (12) is connected with an end of the 3rd chain wheel set (13), the other end of described the 3rd chain wheel set (13) is connected with mistake twist device (14), motor (16) in the described sth. made by twisting limiter (8) excessively and an end of described bead apex (15), the other end of described bead apex (15) links to each other with an end of described vee-pulley (10) by axle, the other end of described vee-pulley (10) is connected on described second (6) mutually, the described sth. made by twisting limiter (8) of crossing is connected with becoming rope device (9) by axle, is provided with rope volume (21) in the described one-tenth rope device (9).
2, according to the described two-in-one rope-forming machine of claim 1, it is characterized in that: the power of described motor (16) is 7.5W, adopts the power supply of three-phase and four-line cable, zero line ground connection.
3, according to the method for the described two-in-one rope-forming machine rope making of claim 1, it is characterized in that: may further comprise the steps:
Before A, the machine run: the foreign material that have nothing to do with this machine in the cleaning door cover;
B, threading: 10 strands of lead-in wires are penetrated respectively in three stranding devices (7), and the knotting between the lead riser is not too much, to pass through guided wheel slot position standard smoothly;
C, the pre-sth. made by twisting: start the machine, three begin to rotate around axle (19), respectively 10 strands of lead-in wires are twisted with the fingers into a strand, and three stranding devices (7) have been twisted with the fingers compenzine simultaneously;
D, rope making: compenzine entered in the sth. made by twisting limiter (8) together, and the master begins rotation around axle (4) afterwards, and compenzine is twisted with the fingers into a rope;
E, one-tenth rope: twist with the fingers good rope and enter into rope device (9), and roll up in (21) around rope;
F, unload volume: behind the full rope of rope package, machine is quit work, cut off rope, will become serving to tie.
4, according to the method for the described two-in-one rope-forming machine rope making of claim 3, it is characterized in that: described line is nylon polyethylene, polyvinyl chloride, two-wheeled, flax or natural fabric.
5, according to the method for each described two-in-one rope-forming machine rope making of claim 3 to 5, it is characterized in that: the diameter range of described rope is: 4～12mm.
6, according to the method for each described two-in-one rope-forming machine rope making of claim 3 to 4, it is characterized in that: the method for torsade is that S twists with the fingers or Z twists with the fingers in the described D step, and the lay pitch is 13～50mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101843738A CN101654880B (en) | 2009-08-19 | 2009-08-19 | Two-in-one rope machine and rope manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101843738A CN101654880B (en) | 2009-08-19 | 2009-08-19 | Two-in-one rope machine and rope manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101654880A true CN101654880A (en) | 2010-02-24 |
| CN101654880B CN101654880B (en) | 2011-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101843738A Expired - Fee Related CN101654880B (en) | 2009-08-19 | 2009-08-19 | Two-in-one rope machine and rope manufacturing method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103173902A (en) * | 2013-03-05 | 2013-06-26 | 江苏蛟龙重工集团有限公司 | High speed bow type double twisted stranding machine |
| CN103352383A (en) * | 2013-07-26 | 2013-10-16 | 青铜峡市全年福制绳有限公司 | Peach-shaped eccentric wheel driving device for rope machine |
| CN104775314A (en) * | 2015-03-27 | 2015-07-15 | 上海派菲特机械有限公司 | Integrated stranding closer and rope making method thereof |
| CN109267407A (en) * | 2018-08-07 | 2019-01-25 | 泰安海岱绳网机械科技有限公司 | The torsade device being mutually matched based on speed |
| CN109577050A (en) * | 2019-01-23 | 2019-04-05 | 上海海事大学 | Horizontal cable stranding machine |
| CN111512738A (en) * | 2020-06-19 | 2020-08-11 | 青岛农业大学 | Experimental kind of rope machine of breeding |
-
2009
- 2009-08-19 CN CN2009101843738A patent/CN101654880B/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103173902A (en) * | 2013-03-05 | 2013-06-26 | 江苏蛟龙重工集团有限公司 | High speed bow type double twisted stranding machine |
| CN103173902B (en) * | 2013-03-05 | 2015-11-25 | 江苏蛟龙重工集团有限公司 | A kind of formula of bow is at a high speed two twists with the fingers stranding machine |
| CN103352383A (en) * | 2013-07-26 | 2013-10-16 | 青铜峡市全年福制绳有限公司 | Peach-shaped eccentric wheel driving device for rope machine |
| CN103352383B (en) * | 2013-07-26 | 2015-10-28 | 青铜峡市全年福制绳有限公司 | Rope machine peach-shaped eccentric wheel drive unit |
| CN104775314A (en) * | 2015-03-27 | 2015-07-15 | 上海派菲特机械有限公司 | Integrated stranding closer and rope making method thereof |
| CN109267407A (en) * | 2018-08-07 | 2019-01-25 | 泰安海岱绳网机械科技有限公司 | The torsade device being mutually matched based on speed |
| CN109577050A (en) * | 2019-01-23 | 2019-04-05 | 上海海事大学 | Horizontal cable stranding machine |
| CN111512738A (en) * | 2020-06-19 | 2020-08-11 | 青岛农业大学 | Experimental kind of rope machine of breeding |
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| Publication number | Publication date |
|---|---|
| CN101654880B (en) | 2011-12-07 |
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Granted publication date: 20111207 Termination date: 20180819 |
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