CN101654861A - Vintage processing method of cellulosic fiber garment - Google Patents
Vintage processing method of cellulosic fiber garment Download PDFInfo
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- CN101654861A CN101654861A CN200910152727A CN200910152727A CN101654861A CN 101654861 A CN101654861 A CN 101654861A CN 200910152727 A CN200910152727 A CN 200910152727A CN 200910152727 A CN200910152727 A CN 200910152727A CN 101654861 A CN101654861 A CN 101654861A
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Abstract
The invention discloses a vintage processing method of a cellulosic fiber garment. The method is characterized in that a vintage effect of the garment is obtained by the steps as follows: pretreatment, dewatering, ozone treatment, water washing, softening finishing, dewatering and drying. The invention has the advantages of obvious vintage effect, full and soft handfeel of the garment, little strength loss, no need of an aqueous medium and any chemical auxiliary agent in the process of the ozone treatment of the garment, energy saving, environmental protection, short processing time, high production efficiency, low labor intensity and good garment repeatability.
Description
Technical field
The present invention relates to a kind of processing and treating method of ready-made clothes, relate in particular to a kind of imitative old processing method of cellulose fibre class ready-made clothes.
Background technology
Imitative old processing can make the surface of fabric or ready-made clothes produce a kind of threadbare sensation, caters to the psychology that people follow the fashion, and the fabric face after the imitative old processing is soft, extremely consumer's favor.Be used at present that the imitative old method for processing of fabric or ready-made clothes mainly contains that stone mill washing, enzyme are washed, rinsing and sand washing etc.
STONEWASH is meant clothing and a certain amount of float stone, a spot of stripping agent is (as clorox, potassium permanganate etc.) and washing agent put into roller washing machine together and wear away, utilize the rubbing action between float stone and the clothing that the dyestuff on the clothing is come off, and the corner angle and the place of sewing up in the clothing part produce mill white, thereby reach the effect of " threadbare sense ", but in stone mill arrangement process, easily produce lime dust, can pollute clothing, and the cloth cover color and luster of clothing withers secretly, in addition, the violent friction of stone and clothing also can cause damage to clothing and washing machine inside; It is to utilize cellulase that cellulose fibre is carried out controlled degradation (erosion) reaction that enzyme is washed, make the part fiber degradation, dyestuff on the clothing (as indigo, sulfuration, reducing dye etc.) just can come off along with the friction of washing equipment and kneading action, meets or exceeds " threadbare sense " effect of stone mill washing; But washing existence, enzyme make fabric face produce irregular barriness easily, poor reproducibility, dyestuff problem such as staining is serious again; Rinsing is to utilize the oxidation of hydrogen peroxide or clorox to destroy the structure of dyestuff on the clothing, thereby reaches the effect of fading and brightening; Sand washing then is with some alkalescence and oxidisability auxiliary agent clothing to be reached to fade and old sense; Above-mentioned several imitative old processing method all needs to consume a large amount of industrial chemicals and water resource, and environmental pollution is serious, and washing efficiency is low, and labour intensity is big.
Summary of the invention
It is high and to the imitative old processing method of the undamaged cellulose fibre class of clothing ready-made clothes that technical problem to be solved by this invention provides a kind of environmentally safe, production efficiency.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of imitative old processing method of cellulose fibre class ready-made clothes, and it may further comprise the steps:
(1), ready-made clothes to be processed is put into rinsing machine, the weight bath raio of control ready-made clothes and water is 1: 20-40, and at room temperature soak 3-8min;
(2), ready-made clothes taken out from rinsing machine puts into INDUSTRY SPINDRYER and dewater, and the liquid carrying rate of control ready-made clothes is 40-70%;
(3), the ready-made clothes after will dewatering puts into the cylinder of ozone treatment apparatus, feed ozone then in cylinder, and the flow of control ozone is 0.4-0.8g/Nm
3, the rotary speed of cylinder is 10-20rpm, and the pressure in the cylinder is 0.4-0.8bar, and ozone is 10-40min to the processing time of ready-made clothes;
(4), with the ready-made clothes after the ozone treatment put into rinsing machine at least room temperature washing once, the time of each washing is 4-10min, washing finishes the back draining;
(5), in rinsing machine, add water, the weight bath raio of control ready-made clothes and water is 1: 20-40 adds softener 4-8g/L then successively in water, acetic acid 0.05-0.2g/L, and stir and form soft finish liquid, be warming up to 30-50 ℃ after, in soft finish liquid, drop into ready-made clothes maintenance 5-15min;
(6), at last with the ready-made clothes dewatered drying, obtain the imitative old effect of ready-made clothes.
In the described step (3), after ready-made clothes was put into cylinder, rotation 2-5min, and the rotating speed of index drum earlier was 10-20rpm, and then feeds ozone, and it is even to make into belt liquid, helps each position of ready-made clothes and evenly fades.
In the described step (3), after the ozone treatment of ready-made clothes finishes, in the ozone treatment apparatus residual ozone is changed into oxygen and discharge, make its environmentally safe.
In the described step (5), described softener is by one or more compounds among the Jinsofter S-53C of the Magnasoft JSS of the solusoft WA of the silicone oil emulsion SIQ of the silicone oil 0025 of dolantin Chemical Manufacture, the production of Rudoiph's chemical industry Co., Ltd, the production of Clariant chemical industry Co., Ltd, the production of organosilicon Co., Ltd of Toshiba or the production of the precious meticulous auxiliary agent of good fortune Co., Ltd.
Compared with prior art, advantage of the present invention is remarkable by its imitative old effect of method process clothes of the present invention, full softness of the feel of ready-made clothes and strength damage are little, and the ozone treatment process of ready-made clothes be need not aqueous medium and any chemical assistant, energy-conserving and environment-protective, process time is short, the production efficiency height, labour intensity is low, and the favorable reproducibility of ready-made clothes.
The specific embodiment
Below the present invention is described in further detail.
Embodiment one: a kind of imitative old processing method of textile 20S/1 plain weave knitwear, and it may further comprise the steps:
(1), ready-made clothes to be processed is put into rinsing machine, the weight bath raio of control ready-made clothes and water is 1: 30, and at room temperature soaks 5min;
(2), ready-made clothes taken out from rinsing machine puts into INDUSTRY SPINDRYER and dewater, and the liquid carrying rate of control ready-made clothes is 50%;
(3), the ready-made clothes after will dewatering puts into the cylinder of ozone treatment apparatus, the speed of revolving of setting cylinder is 10rpm, rotates 3min earlier, feeds ozone then toward cylinder in, and the flow of controlling ozone is 0.6g/Nm
3, the pressure in the cylinder is 0.5bar, ozone is 30min to the processing time of ready-made clothes, after ozone treatment finishes, by existing technology and method residual ozone is changed into oxygen and discharge in ozone treatment apparatus;
(4), the ready-made clothes after the ozone treatment is put into rinsing machine room temperature washing once, the time of washing is 5min, and washing finishes the back draining;
(5), in rinsing machine, add water, the weight bath raio of control ready-made clothes and water is 1: 30, adds softener 6g/L successively then in water, acetic acid 0.1g/L, and stir and form soft finish liquid, be warming up to 40 ℃ after, in soft finish liquid, drop into ready-made clothes maintenance 10min;
(6), at last with the ready-made clothes dewatered drying, obtain the imitative old effect of ready-made clothes.
Embodiment two: a kind of imitative old processing method of textile 40S/1 rib-loop knitwear, and it may further comprise the steps:
(1), ready-made clothes to be processed is put into rinsing machine, the weight bath raio of control ready-made clothes and water is 1: 30, and at room temperature soaks 4min;
(2), ready-made clothes taken out from rinsing machine puts into INDUSTRY SPINDRYER and dewater, and the liquid carrying rate of control ready-made clothes is 60%;
(3), the ready-made clothes after will dewatering puts into the cylinder of ozone treatment apparatus, the rotating speed of setting cylinder is 15rpm, rotates 5min earlier, feeds ozone then toward cylinder in, and the flow of controlling ozone is 0.5g/Nm
3, the pressure in the cylinder is 0.4bar, ozone is 40min to the processing time of ready-made clothes, after ozone treatment finishes, by existing technology and method residual ozone is changed into oxygen and discharge in ozone treatment apparatus;
(4), the ready-made clothes after the ozone treatment is put into rinsing machine room temperature washing twice, the time of each washing is 8min, and washing finishes the back draining;
(5), in rinsing machine, add water, the weight bath raio of control ready-made clothes and water is 1: 40, adds softener 8g/L successively then in water, acetic acid 0.15g/L, and stir and form soft finish liquid, be warming up to 45 ℃ after, in soft finish liquid, drop into ready-made clothes maintenance 8min;
(6), at last with the ready-made clothes dewatered drying, obtain the imitative old effect of ready-made clothes.
Embodiment three: a kind of imitative old processing method of textile 40 * 40/120 * 80 plain weave ready-made clothes, and it may further comprise the steps:
(1), ready-made clothes to be processed is put into rinsing machine, the weight bath raio of control ready-made clothes and water is 1: 40, and at room temperature soaks 5min;
(2), ready-made clothes taken out from rinsing machine puts into INDUSTRY SPINDRYER and dewater, and the liquid carrying rate of control ready-made clothes is 50%;
(3), the ready-made clothes after will dewatering puts into the cylinder of ozone treatment apparatus, the rotating speed of setting cylinder is 16rpm, rotates 4min earlier, feeds ozone then toward cylinder in, and the flow of controlling ozone is 0.7g/Nm
3, the pressure in the cylinder is 0.7bar, ozone is 35min to the processing time of ready-made clothes, after ozone treatment finishes, by existing technology and method residual ozone is changed into oxygen and discharge in ozone treatment apparatus;
(4), the ready-made clothes after the ozone treatment is put into rinsing machine room temperature washing twice, the time of each washing is 6min, and washing finishes the back draining;
(5), in rinsing machine, add water, the weight bath raio of control ready-made clothes and water is 1: 30, adds softener 8g/L successively then in water, acetic acid 0.15g/L, and stir and form soft finish liquid, be warming up to 45 ℃ after, in soft finish liquid, drop into ready-made clothes maintenance 10min;
(6), at last with the ready-made clothes dewatered drying, obtain the imitative old effect of ready-made clothes.
Among above-mentioned all embodiment, one or more compounds among the Jinsofter S-53C that employed softener can be produced for the silicone oil emulsion SIQ that produced by the silicone oil 0025 of dolantin Chemical Manufacture, Rudoiph's chemical industry Co., Ltd, solusoft WA that Clariant chemical industry Co., Ltd produces, Magnasoft JSS that organosilicon Co., Ltd of Toshiba produces or the precious meticulous auxiliary agent of good fortune Co., Ltd.
Below be concrete introduction to above-mentioned five kinds of softeners:
Silicone oil 0025 is the self-dispersion type amino-silicone oil softening agent, is a kind of yellow emulsion of being with, and ionic is CATION, and pH value is about 6-8.Its application characteristic is: silicone oil 0025 is a kind of ideal activity auxiliary agent in all kinds of fabric sofetening arrangement formula solutions, give the feel that knitted fabric and woven are very soft, natural, hang down surperficial slippery, be particularly useful for the softness processing of high shear, it is applicable to all fabrics commonly used, as terylene, cotton, polyamide fibre etc. and their intertexture; And it is low bubble, and xanthochromia does not influence the thermophoresis of dyestuff, owing to have anti-preferably cutting performance, it can be applied in the conventional jet overflow dyeing machine, and need not to worry the foam and the stability problem that bring as other silicone softening agent.Its technique for applying is: silicone oil 0025 can fabric soap and wash water after use under the room temperature condition, can use with bathing with the CATION fixation treatment after dying, in use should add acetic acid carries out under acid condition to guarantee this processing, for fear of the variation that cloth is worn the caused dye bath PH of alkali, an amount of peracid adds and helps to keep the stable of dye bath acid condition.
Silicone oil emulsion SIQ is the amino silicon oil emulsion of alkaline-resisting season of special height, cationic, it is fit to each fibrid, extremely soft and level and smooth, especially put back possess hydrophilic property energy in order, high anti-xanthochromia, high PH stable region (PH 1-11), so the back arrangement of sulfuration in Rapid Cleaning, activity, reduction stain is used in special recommendation.Its product property is: clear yellow emulsion, pH value are about 8, are soluble in cold water, the possess hydrophilic property energy, give soft inner and level and smooth, improve the sewing property, water-fastly wash, improve elasticity and elastic return, high anti-shearing etc.; Its technology is: silicone oil emulsion SIQ is applied to any lining to be needed in unusual softness, elasticity, the hydrophilic arrangement, especially COTTON FABRIC can be stored alkali in pre-treatment and dyeing course at once, cloth cover PH can be between 9.4 and 10.8, Brazilian Cotton particularly, therefore in back arrangement machine groove, the PH of mangle can constantly raise, if traditional amido silicon oil component is arranged in the dressing liquid, the silicon spot can appear on the fabric fast, can not remove; During use, silicone oil emulsion SIQ adds arrangement then with the cold water dilution earlier and bathes, and before the adding, the solution pH value transfers between the 5.0-5.5 with acetic acid, and its effect is just very good, and reaches softness and smooth effect.
Solusoft WA is a flexible silicon cave soft finishing agent, it can be used for the super softening finish of silk, viscose, acetate silk, terylene thread, can give the fabric sofetening feel, plentiful resilience especially can be improved the drapability of silk and artificial silk, and can improve the wear resistance of fabric, after this product is handled, the dyeing vividness there is not influence, and in the processing of solusoft WA, palpus catalyst of no use or resin, its super soft effect still can keep.Its composition is: sex change polysiloxanes and elastomer; Ionic: nonionic/CATION; Outward appearance: white emulsion; Solubility: available warm water or cold water agitation and dilution; Stability: acid, alkali, electrolyte, hard water are had good stability; Its main application is: the super softening finish that is used for natural/artificial fibre and BLENDED FABRIC thereof, silk, cotton/hemp blended fabric, can improve the resilience and the extensibility of fabric, and sewing and the wrinkle resistance that can promote fabric, and make fabric have good wrinkle resistance and anti-fuzz balls performance, belong to permanent soft finishing agent, anti-dried washing property.
The hydrophilic textile softener of Magnasoft JSS has excellent feel and outstanding stability, in alkalescence, high temperature, can cause all having good stable under the extreme condition of traditional amino modified oil of bay breakdown of emulsion and floating oil, and on the basis that is lower than the positive usual amounts of traditional product, it still can give various yarns and fabric sofetening, salubrious and plentiful feel, and durable water-wet behavior, compare with traditional amino-modified silicone oil emulsion, more have extremely low xanthochromia characteristic, even and its dilution also has fabulous shear stability under PH14 highly basic and 100 ℃ of high-boiling situations, be in the time of to strip or to repair fabric after look is handled soft finish in weaving dye-works, avoid producing that the silicone oil spot is sick sends out ideal product.Its key property and advantage are: have the surprised organosilicon flexible of other people and almost do not have xanthochromia, be applicable to all cottons, chemical fibre and BLENDED FABRIC thereof, give the lasting hydrophilicity of fabric, good soft persistence and washability, excellent PH stability and shear stability, easy to operate, dilutable water, minimal stirring, compatible with most treatment additive, can use with logical bath of Organic fluoride class soil-releasing finishing agent, can peel off from a finish fabric easily.
Jinsofter S-53C resistance to water softener is a kind of white liquid, is soluble in the warm water, and ionic is CATION.It is applicable to the softness processing of cellulose fibre and blending thing thereof, gives fabric special abundant, soft sense of touch, can and be used for general resin, also can use separately, and look step-down when being used for product dyed thereby does not influence the fastness of product dyed thereby.Its average operating is: Jinsofter S-53C:2-6%, and temperature: 50-60 ℃, about PH:5.0, the time: 20-30min.
Claims (4)
1, a kind of imitative old processing method of cellulose fibre class ready-made clothes is characterized in that it may further comprise the steps:
(1), ready-made clothes to be processed is put into rinsing machine, the weight bath raio of control ready-made clothes and water is 1: 20-40, and at room temperature soak 3-8min;
(2), ready-made clothes taken out from rinsing machine puts into INDUSTRY SPINDRYER and dewater, and the liquid carrying rate of control ready-made clothes is 40-70%;
(3), the ready-made clothes after will dewatering puts into the cylinder of ozone treatment apparatus, feed ozone then in cylinder, and the flow of control ozone is 0.40.8g/Nm
3, the rotary speed of cylinder is 10-20rpm, and the pressure in the cylinder is 0.4-0.8bar, and ozone is 10-40min to the processing time of ready-made clothes;
(4), with the ready-made clothes after the ozone treatment put into rinsing machine at least room temperature washing once, the time of each washing is 4-10min, washing finishes the back draining;
(5), in rinsing machine, add water, the weight bath raio of control ready-made clothes and water is 1: 20-40 adds softener 4-8g/L then successively in water, acetic acid 0.05-0.2g/L, and stir and form soft finish liquid, be warming up to 30-50 ℃ after, in soft finish liquid, drop into ready-made clothes maintenance 5-15min;
(6), at last with the ready-made clothes dewatered drying, obtain the imitative old effect of ready-made clothes.
2, the imitative old processing method of a kind of cellulose fibre class ready-made clothes as claimed in claim 1 is characterized in that in the described step (3), and after ready-made clothes was put into cylinder, rotation 2-5min, and the rotating speed of index drum earlier was 10-20rpm, and then fed ozone.
3, the imitative old processing method of a kind of cellulose fibre class ready-made clothes as claimed in claim 1 is characterized in that in the described step (3), after the ozone treatment of ready-made clothes finishes, in the ozone treatment apparatus residual ozone is changed into oxygen and discharges.
4, the imitative old processing method of a kind of cellulose fibre class ready-made clothes as claimed in claim 1, it is characterized in that in the described step (5) that described softener is by one or more compounds among the Jinsofter S-53C of the Magnasoft JSS of the solusoft WA of the silicone oil emulsion SIQ of the silicone oil 0025 of dolantin Chemical Manufacture, the production of Rudoiph's chemical industry Co., Ltd, the production of Clariant chemical industry Co., Ltd, the production of organosilicon Co., Ltd of Toshiba or the production of the precious meticulous auxiliary agent of good fortune Co., Ltd.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102021810A (en) * | 2010-11-08 | 2011-04-20 | 宁波雅戈尔日中纺织印染有限公司 | Method for processing knitted fabric garment with washed effect |
| WO2012119532A1 (en) * | 2011-03-08 | 2012-09-13 | Silvermoon Jeans Limited | Method of treating fabrics and garments |
| CN103088679A (en) * | 2013-01-16 | 2013-05-08 | 互太(番禺)纺织印染有限公司 | Distressed active fuel dyed fabric and distressing method thereof |
| CN108265423A (en) * | 2018-03-28 | 2018-07-10 | 浙江工贸职业技术学院 | A kind of processing technology of Wenzhou embroidery embroidered cloth picture on surface |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1287035C (en) * | 2002-05-17 | 2006-11-29 | 丰和株式会社 | Textile product decoloring devcie and decoloring method |
| CN101230526B (en) * | 2007-01-25 | 2010-12-22 | 嘉鸿洗水（中山）有限公司 | Garment water washing method |
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2009
- 2009-09-15 CN CN2009101527270A patent/CN101654861B/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102021810A (en) * | 2010-11-08 | 2011-04-20 | 宁波雅戈尔日中纺织印染有限公司 | Method for processing knitted fabric garment with washed effect |
| WO2012119532A1 (en) * | 2011-03-08 | 2012-09-13 | Silvermoon Jeans Limited | Method of treating fabrics and garments |
| CN103088679A (en) * | 2013-01-16 | 2013-05-08 | 互太(番禺)纺织印染有限公司 | Distressed active fuel dyed fabric and distressing method thereof |
| CN103088679B (en) * | 2013-01-16 | 2015-03-11 | 互太(番禺)纺织印染有限公司 | Distressed active fuel dyed fabric and distressing method thereof |
| CN108265423A (en) * | 2018-03-28 | 2018-07-10 | 浙江工贸职业技术学院 | A kind of processing technology of Wenzhou embroidery embroidered cloth picture on surface |
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