CN101652225A - Shot-treating apparatus - Google Patents

Shot-treating apparatus Download PDF

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Publication number
CN101652225A
CN101652225A CN200880011390A CN200880011390A CN101652225A CN 101652225 A CN101652225 A CN 101652225A CN 200880011390 A CN200880011390 A CN 200880011390A CN 200880011390 A CN200880011390 A CN 200880011390A CN 101652225 A CN101652225 A CN 101652225A
Authority
CN
China
Prior art keywords
impelling
rotation
shot
treating apparatus
processed product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN200880011390A
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Chinese (zh)
Inventor
石川光男
河合信义
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sintokogio Ltd
Original Assignee
Sintokogio Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sintokogio Ltd filed Critical Sintokogio Ltd
Publication of CN101652225A publication Critical patent/CN101652225A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/18Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
    • B24C3/20Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions the work being supported by turntables
    • B24C3/22Apparatus using nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

Provided is a shot-treating apparatus, which can be made compact and can shorten a treating cycle time. The shot-treating apparatus comprises rotation treating units for holding treatment objects rotatably, a revolving unit for carrying and operating a predetermined number of rotation treating units rotatably, a projection chamber body having a structure, in which at least two rotation treating units are opened to the side of an operator whereas the remaining the rotation treating units are closed, a hopper arranged in the lower portion of the projection chamber body, for reserving the projection material, pressure tanks of a predetermined number capable of reserving the quantity of the projection material necessary for the single treatment object, mixing valves of the same number as thatof the pressure tanks, disposed for mixing the projection material stored in the pressure tanks and the compressed air, and a projection nozzle disposed in the body of the projection chamber body, forprojecting the projection material carried by a transfer pipe connected to the mixing valves, toward the treatment object.

Description

Shot-treating apparatus
Technical field
The present invention relates to shot-treating apparatus.In more detail, shot-treating apparatus involved in the present invention, be to be object with parts that single-piece flows in manufacturing process such as mechanical workpieces such as the middle forging such as connecting rod that use, gear, axle such as automobile components, be used for their removal of heat treatment oxide skin or the high strength of parts surface, this shot-treating apparatus is whole small-sized and can incorporate production line into.
Background technology
Known following a kind of be used for forging arranged and formed products, for example automobile with the oxide skin removal of connecting rod and to the surface of mechanical workpieces, for example helical spring parts surface carry out high strength shot-treating apparatus (for example, referring to Japan Patent flat 5-70828 communique is disclosed, Japan Patent discloses clear 60-150966 communique).
But, impelling part accelerators such as the centrifugal casting device of formation device in the past and compressed air type casting device, with impelling part cycling mechanisms such as bucket elevator and conveying worms, compare very big with volume as the processed product of object, cause shot-treating apparatus that the space is set is very big, and cause the impelling part pipeline time and the impelling part of impelling part accelerator very long circulation timei, therefore, compare with the production cycle of other equipment on the production line, the circulation timei that shot-treating apparatus needs is very long, in actual production, mostly be the semi-finished product buffer was set before the ball blast operation, and handle outside production line with many shot-treating apparatus, and be difficult to incorporate it into production line.
Summary of the invention
Therefore, the objective of the invention is to, a kind of shot-treating apparatus miniaturization that makes is provided, can shorten the shot-treating apparatus in processing cycle simultaneously.
Shot-treating apparatus of the present invention is small-sized and can shorten the processing cycle, it is characterized in that having: handling part is rotated in the rotation that processed product rotation keeps freely; The above-mentioned rotation rotation handling part of mounting specified quantity and rotation be the revolution rotating part of action freely; Impelling chamber main body, it has following structure, promptly, surround this processed product and revolution rotating part, and in the middle of the open above-mentioned rotation rotation handling part of operator's one side at least 2 rotations rotation handling parts, and airtight all the other rotations rotation handling parts; Be disposed at impelling chamber main body the bottom, be used to store the hopper of above-mentioned impelling part; The specified quantity pressurized tank, for to above-mentioned processed product impelling impelling part, this pressurized tank is connected with the bottom of this hopper and can stores the required impelling part amount of above-mentioned 1 processed product; , the mixing valve identical that is provided with for the impelling part that will store in this pressurized tank mixes with compressed air with this pressurized tank quantity; And the impelling nozzle, it is arranged at impelling chamber main body, is used for the impelling part that is transported by the carrier pipe that is connected with this mixing valve to processed product impelling.
In addition, preferably in the main body of above-mentioned impelling chamber, be provided with the ventilation cabin.
In addition, shot-treating apparatus of the present invention can be handled forging and incorporate into the forging production line as processed product.Here so-called " incorporating production line into ", be meant a part that shot-treating apparatus is provided as a succession of streamline of making forging, and this shot-treating apparatus is brought into play function as the part of the device of making forging continuously.Also comprise interim keeping intermediate products, situation about handling afterwards.
The application is willing to 2007-164543 number application based on the spy who filed an application in Japan on June 22nd, 2007, with the content of its content as the application, forms the application's a part.
In addition, according to following detailed description, can further intactly understand the present invention.But detailed description and specific embodiment are the preferred embodiment of the present invention, only are for purposes of illustration and the record of carrying out.According to various changes, the change that this detailed description is carried out, apparent to those skilled in the art.
The described embodiment of applicant and no-trump all contributes to the public's intention, and in the middle of the disclosed change, alternative, is not contained in the content of claims on the literal, also belongs to a part of the present invention according to doctrine of equivalents.
In the record of this specification and claims, about noun and the identical use that refers to speech, short ofly specify or can not clearly be negated by context, should be interpreted as comprising single and a plurality of two kinds of implications.The use of any illustration described in this specification or exemplary term (for example " etc. "), purpose also only is to be easy to illustrate the present invention, short of being documented in especially in claims just do not limited scope of the present invention.
According to the present invention, have hopper in the bottom of impelling chamber, and use pressurized tank in its underpart, therefore do not need the cycling mechanism of impelling parts such as bucket elevator and conveying worm, can dwindle shot-treating apparatus and control it as small-sized.In addition, do not need the circulation timei of impelling part, and the impelling part service time of pressurized tank is also shortened, so can shorten the processing cycle.
Description of drawings
Fig. 1 is the summary construction diagram of the shot-treating apparatus that relates to of one embodiment of the present invention.
Fig. 2 is the front view of the shot-treating apparatus that relates to of one embodiment of the present invention.
Fig. 3 is the rearview of the shot-treating apparatus that relates to of one embodiment of the present invention.
Fig. 4 is the vertical view of the shot-treating apparatus that relates to of one embodiment of the present invention.
The specific embodiment
Shot-treating apparatus of the present invention can be applied to following Shot Blasting, the parts that single-piece flows in manufacturing process such as mechanical workpieces such as the forging such as connecting rod that wherein processed product uses with automobile component etc., gear, axle are object, and purpose is these parts surfaces are carried out high strength, the removal of heat treatment oxide skin etc.
Below, shot-treating apparatus of the present invention is described with reference to the accompanying drawings.In addition, the overlapping part that shown in perspectivity ground in the accompanying drawings.Shown in Fig. 1~4, the shot-treating apparatus that present embodiment relates to has: as the rotation workbench 1 of rotation rotation handling part, it keeps processed product W rotation freely; As the revolution workbench 2 of revolution rotating part, the above-mentioned rotation workbench 1 of its mounting specified quantity (being 6 in the present embodiment), and for to impelling cabin 32 with move into and take out of cabin 31 and move and rotate action freely; Impelling chamber main body 3, it has following structure, promptly, surround this processed product W and revolution workbench 2 and specified quantity (being 2 in the present embodiment) in the open rotation workbench 1 of operator's side is taken out of in order to processed product is moved into, and the rotation workbench 1 of airtight all the other (other) is in order to prevent the ejection of impelling part and dust; Be disposed at the bottom of impelling chamber main body 3 and the hopper 4 that the below is the shape of shrinking slightly, it is used to store above-mentioned impelling part; Specified quantity (being 3 in the present embodiment) pressurized tank 5, they are connected with the bottom of this hopper 4, can store the impelling part of handling 1 processed product W aequum, and have the switch poppet 51 freely in order to keep compressed air, pressurized tank is used for to above-mentioned processed product W impelling impelling part; The mixing valve 6 identical with pressurized tank 5 quantity, they are arranged at the bottom of pressurized tank 5, are used for the impelling part that pressurized tank 5 stores is mixed with compressed air; The impelling nozzle 8 identical with pressurized tank 5 quantity, they are arranged at impelling chamber main body 3, and the impelling part impelling that will be transported by the carrier pipe 7 that is connected with mixing valve 6 is to processed product.
In addition, in Fig. 1, arrow A is represented the compressed-air actuated direction of the supply, and arrow B represents to flow to the discharge directions of dust catcher.
Here, preferably on above-mentioned revolution workbench 2, be provided with and change the dividing plate 21 that workbench separates separately.Like this, mobile dividing plate 21 can make impelling chamber main body 3 airtight along with the rotation of revolution workbench 2, prevents to fly out and the dust ejection to the impelling part of operator's one side.Also can dividing plate 21 be set and switch door (not shown) etc. is set, this switch door carries out switch along with the rotation of revolution workbench 2, promptly, autobiography workbench 1 by the time open, other periods close and airtight impelling chamber main body 3.Especially, if dividing plate 21 is set, the rotation workbench 1 in the impelling chamber main body 3 are sealed in the cabin independent of each other, therefore, can not be subjected to the influence of the processing carried out on other rotation workbench 1, and this scheme is comparatively desirable.And then, carry out airtight impelling chamber main body 3 in by the rotational automatic of revolution workbench 2, so structure can access simplification, comparatively ideal.
By the impelling part of impelling nozzle 8 impellings,, and then supply with the impelling parts to the pressurized tank 5 that is positioned at hopper 4 bottoms by opening poppet 51 because of the deadweight of impelling part concentrates on the hopper 4 of main body 3 bottoms, impelling chamber.Poppet 51 is only being opened the impelling part when impelling chamber main body 3 moves to hopper 4, all the other times close, thereby prevents to flow out air etc. and airtight impelling chamber main body 3 from pressurized tank 5.Come to supply with the impelling part of the required amount of 1 processed product W of processing to pressurized tank 5 by the switch of poppet 51, after compressed air pressurizes to pressurized tank 5, by opening mixing valve 6, make the impelling part send into mixing valve 6, and be delivered to impelling nozzle 8 via carrier pipe 7 along compressed-air actuated air-flow, thereby the impelling part is sprayed processed product W in impelling chamber 3 from impelling nozzle 8 from mixing valve 6.Compressed air is supplied with by compressor known compressed air supply sources such as (not having diagram).
Processed product W is by operator or robot setting and be held in place on moving into the rotation workbench 1 of taking out of in the cabin 31.After the maintenance, 2 rotations of revolution workbench, processed product W moves to impelling cabin 32, implements impelling and handles.And, in the impelling processing procedure, can move into to take out of to be assembled into and be arranged in processed product W that the processing moved on the rotation workbench 1 of taking out of cabin 31 finishes and pending processed product W.Impelling and moving into is taken out of after processing finishes, and rotation revolution workbench 2 carries out above processing repeatedly once more.
Rotation workbench 1 in the present embodiment, maintaining part with processed product, and carry out rotation by drive division 11 and driving mechanism around vertical axis, this driving mechanism has the regulation V band 11c of the driving pulley 11a of this drive division 11, the driven pulley 11b that is disposed at the regulation in the above-mentioned impelling chamber main body 3, transmitting rotary power.In addition, above-mentioned revolution workbench 2 is by drive division 22 and driving mechanism and be rotated around vertical axis, and this driving mechanism has gear-box 22a and the rotating shaft that is used for transmission of drive force, and rotation workbench 1 is revolved round the sun.
In addition, in the present embodiment, used rotation workbench 1, also can use the rotation sprung parts that for example carries out impelling with the state that hangs processed product as above-mentioned rotation rotation handling part.
Next, embodiments of the invention are described, but the present invention is not limited to described embodiment.Use the gear of conducting forging processing part external diameter as processed product W as 120mm.And the external diameter of the revolution workbench 2 in the above-mentioned shot-treating apparatus is 500mm, and rotation workbench 1 is 6 stations, and mounting is in the position of the center 10mm of distance revolution workbench 2.In addition, take out of cabin 31 and be divided into and move into cabin 311 and take out of cabin 312, set above-mentioned rotation workbench 1 and lay respectively in each cabin for moving into of gear being taken out of customizations, moving into.In addition, pressurized tank 5, mixing valve 6 and impelling nozzle 8 respectively are 3.And then impelling cabin 32 is divided into the 1st impelling cabin 321 and the 2nd impelling cabin 322.And, in the middle of above-mentioned 3 impelling nozzles 8,1 impelling nozzle 8 is set to and can sprays the impelling part to the outer upper surface of the gear in the 1st impelling cabin 321 (processed product), and all the other 2 impelling nozzles 8 are set to and can spray the impelling part to inboard of the gear in the 2nd impelling cabin 322 (processed product) (the inner ring portion of gear) and outside lower surface.
In addition, be 1kg from the impelling amount of the impelling part of 8 pairs of 1 gears of each impelling nozzle, the impelling time is 6 seconds.
In addition, the rotational time at intermittence (rotational time between the cabin) of revolution workbench 2 is 1 second, to the operation of pressurized tank 5 supply impelling parts, also implements in the rotational time at the intermittence of this revolution workbench 2.
In addition, after the impelling, do not fly out in operator's one side in order to make dust residual in the impelling cabin 32, the ventilation operation need be carried out about 3 seconds.In the present embodiment, in the 2nd impelling cabin 322 with take out of the inside that between the cabin 312 cabin (ventilation cabin) C is arranged at impelling chamber main body 3, only in ventilation cabin C, the blast pipe 92 that is connected with dust catcher is set, the operation of during untreated gear is carried out impelling, taking a breath, residual dust after the attraction impelling is not so that fly out dust and keep operating environment well in operator's one side.In the present embodiment, have move into cabin 311, take out of the 321, the 2nd impelling cabin 322, the 312, the 1st impelling cabin, cabin, the ventilation cabin and move into cabin 311 and the 1st impelling cabin 321 between totally 6 cabins, cabin, by in 5 cabins except that the cabin of moving between cabin 311 and the 1st impelling cabin 321, handling simultaneously, the processing time can be shortened.In addition, symbol 92a is communicated with and the suction box of mounting on impelling chamber main body 3 with impelling chamber main body 3 for the dust of discharging and remove impelling chamber main body 3.
In addition, said here " being divided into " is not to be separated physically, can be the space that has been separated assigned position by the dividing plate 21 that moves yet.
As shown in the above description, can amount at the rotational time of impelling time and 1 second of 6 seconds in time of 7 seconds, comprise and move into the processing to 1 gear of taking out of, can significantly shorten the processing cycle.In addition, shot-treating apparatus can be arranged on the rectangular frame 91 of 660mm * 1600mm.
To be disposed at the bottom of impelling chamber main body as the pressurized tank of the part of impelling part accelerator, and only store 1 impelling part amount that processed product is required, and the configuration that handling part is rotated in rotation is divided into the impelling cabin and moves into and take out of the cabin, and then in the 2nd impelling cabin 322 and take out of be provided with between the cabin 312 ventilation cabin C, thereby realize the miniaturization and the shortening in the cycle of processing of shot-treating apparatus, and can keep operating environment well.
In addition, in the present embodiment,, shot-treating apparatus and control panel 90 can be configured on the rectangular frame 91 by the shot-treating apparatus miniaturization, can follow the change of production line easily and occur to device delivery and installation.
In addition, the shot-treating apparatus miniaturization, and the processing time shorten, therefore the shot-treating apparatus that the present invention relates to can be incorporated the production line of forging product into, the result can realize the miniaturization of manufacturing equipment of forging product and the shortening of manufacturing time.

Claims (3)

1. shot-treating apparatus, this device is small-sized and can shorten the processing cycle, it is characterized in that having:
Handling part is rotated in the rotation that processed product rotation keeps freely;
The above-mentioned rotation rotation handling part of mounting specified quantity and rotation be the revolution rotating part of action freely;
Impelling chamber main body, it has following structure, promptly, surround this processed product and revolution rotating part, and at least 2 rotations rotation handling parts in the middle of the open above-mentioned rotation rotation handling part of operator's one side, and airtight all the other rotations rotation handling parts;
Be disposed at impelling chamber main body the bottom, be used to store the hopper of above-mentioned impelling part;
The specified quantity pressurized tank, for to above-mentioned processed product impelling impelling part, this pressurized tank is connected with the bottom of this hopper and can stores the required impelling part amount of above-mentioned 1 processed product; ,
The mixing valve identical that is provided with for the impelling part that will store in this pressurized tank mixes with compressed air with this pressurized tank quantity; And
The impelling nozzle, it is arranged at impelling chamber main body, is used for the impelling part that is transported by the carrier pipe that is connected with this mixing valve to processed product impelling.
2. shot-treating apparatus according to claim 1 is characterized in that, is provided with the ventilation cabin in the main body of above-mentioned impelling chamber.
3. shot-treating apparatus according to claim 1 and 2 is characterized in that, above-mentioned processed product is a forging, and this shot-treating apparatus can be incorporated the production line of forging into.
CN200880011390A 2007-06-22 2008-05-22 Shot-treating apparatus Pending CN101652225A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007164543 2007-06-22
JP164543/2007 2007-06-22

Publications (1)

Publication Number Publication Date
CN101652225A true CN101652225A (en) 2010-02-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN200880011390A Pending CN101652225A (en) 2007-06-22 2008-05-22 Shot-treating apparatus

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JP (1) JPWO2009001639A1 (en)
CN (1) CN101652225A (en)
WO (1) WO2009001639A1 (en)

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CN102233547A (en) * 2010-04-20 2011-11-09 新东工业株式会社 Shot-blasting cleaning device
CN103492125A (en) * 2011-07-07 2014-01-01 新东工业株式会社 Shot processing device
CN103567882A (en) * 2013-10-28 2014-02-12 浙江阿克希龙舜华铝塑业有限公司 Surface polishing device for lipstick tube
CN103878701A (en) * 2014-03-27 2014-06-25 辽宁澳深低温装备股份公司 Shot blasting machine
CN106826574A (en) * 2017-03-16 2017-06-13 江苏龙城铸造机械科技有限公司 A kind of rotating disc type shot-blasting machine
CN107877395A (en) * 2017-11-07 2018-04-06 黄山诺帆机械设备有限公司 Sandblasting compressed air shotblasting machine inside and outside full-automatic upper and lower pieces high pressure
CN111633572A (en) * 2020-05-08 2020-09-08 浙江正清和日用制品有限公司 Dust removing device of roller sand blasting machine
CN111823145A (en) * 2019-04-22 2020-10-27 达详自动化股份有限公司 Automatic sand blasting device
CN111872657A (en) * 2020-07-10 2020-11-03 广东鸿图武汉压铸有限公司 Machining device and machining method suitable for assembling inverter shell

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KR101196526B1 (en) * 2010-10-27 2012-11-01 신토고교 가부시키가이샤 Blasting device
JP2012096326A (en) * 2010-11-02 2012-05-24 Sintokogio Ltd Air-type shot processing device
JP2014176902A (en) * 2011-07-07 2014-09-25 Sintokogio Ltd Shot treatment device
JP2014176903A (en) * 2011-07-19 2014-09-25 Sintokogio Ltd Shot treatment device

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JP2503588Y2 (en) * 1990-07-31 1996-07-03 三菱自動車工業株式会社 Shot-peening equipment
JPH0783983B2 (en) * 1992-09-04 1995-09-13 麒麟麦酒株式会社 Air blasting equipment
JP3391900B2 (en) * 1994-06-24 2003-03-31 株式会社アルプスエンジニアリング Abrasive material supply device
JP3179338B2 (en) * 1996-05-17 2001-06-25 株式会社不二製作所 Blast processing equipment
JP2000141227A (en) * 1998-11-04 2000-05-23 Sintokogio Ltd Pressure tank device for air blast
JP2000296469A (en) * 1999-04-10 2000-10-24 Chiyoda Maintenance:Kk Film peeling method and device used therefor
JP2006167850A (en) * 2004-12-15 2006-06-29 Sintokogio Ltd Shot blast method and device

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Publication number Priority date Publication date Assignee Title
CN102233547A (en) * 2010-04-20 2011-11-09 新东工业株式会社 Shot-blasting cleaning device
CN102233547B (en) * 2010-04-20 2015-02-11 新东工业株式会社 Shot-blasting cleaning device
CN103492125A (en) * 2011-07-07 2014-01-01 新东工业株式会社 Shot processing device
CN103492125B (en) * 2011-07-07 2016-02-03 新东工业株式会社 Shot-blast equipment
CN103567882B (en) * 2013-10-28 2017-03-15 浙江阿克希龙舜华铝塑业有限公司 A kind of lipstick tube surface polishing equipment
CN103567882A (en) * 2013-10-28 2014-02-12 浙江阿克希龙舜华铝塑业有限公司 Surface polishing device for lipstick tube
CN103878701A (en) * 2014-03-27 2014-06-25 辽宁澳深低温装备股份公司 Shot blasting machine
CN106826574A (en) * 2017-03-16 2017-06-13 江苏龙城铸造机械科技有限公司 A kind of rotating disc type shot-blasting machine
CN107877395A (en) * 2017-11-07 2018-04-06 黄山诺帆机械设备有限公司 Sandblasting compressed air shotblasting machine inside and outside full-automatic upper and lower pieces high pressure
CN111823145A (en) * 2019-04-22 2020-10-27 达详自动化股份有限公司 Automatic sand blasting device
CN111823145B (en) * 2019-04-22 2022-02-18 达详自动化股份有限公司 Automatic sand blasting device
CN111633572A (en) * 2020-05-08 2020-09-08 浙江正清和日用制品有限公司 Dust removing device of roller sand blasting machine
CN111633572B (en) * 2020-05-08 2021-07-09 浙江正清和日用制品有限公司 Dust removing device of roller sand blasting machine
CN111872657A (en) * 2020-07-10 2020-11-03 广东鸿图武汉压铸有限公司 Machining device and machining method suitable for assembling inverter shell

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JPWO2009001639A1 (en) 2010-08-26

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