CN101648414B - Machine tool dustproof structure - Google Patents
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- 239000000428 dust Substances 0.000 claims abstract description 52
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 230000008602 contraction Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 239000011093 chipboard Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 239000004065 semiconductor Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种工具机,特别涉及一种用来防止切削作业中粉尘飞散的防尘结构。The invention relates to a machine tool, in particular to a dust-proof structure used to prevent dust from flying during cutting operations.
背景技术Background technique
已知诸如石墨、木头、复合材料、陶瓷等材质以工具机进行切削或钻削作业时易产生大量粉尘,粉尘的颗粒非常细微,但是硬度却非常高,若防尘设施不够完善,使粉尘渗入工具机的结构系统中,将造成机件损坏甚至电路系统短路。It is known that materials such as graphite, wood, composite materials, ceramics and other materials are prone to generate a large amount of dust when cutting or drilling with machine tools. The dust particles are very fine, but the hardness is very high. If the dust-proof facilities are not perfect, the dust will penetrate into the In the structural system of the machine tool, it will cause damage to the machine parts or even a short circuit in the circuit system.
已知的防尘方式之一,是采用水幕防尘法,将水形成圆罩式的屏幕包围削切工作区,使切削粉尘被水幕罩住而减少向外处散溢。流下的水经由收集、过滤而重复使用。水幕防尘法的缺点包括:One of the known dust-proof methods is to adopt the water curtain dust-proof method, and water forms a circular screen to surround the cutting work area, so that the cutting dust is covered by the water curtain to reduce the spillage to the outside. The running water is collected, filtered and reused. Disadvantages of the water curtain dust control method include:
1.水流太强,恐有冲坏工件的顾虑。1. If the water flow is too strong, there may be concerns about damaging the workpiece.
2.粉尘淤积在水箱中,清理不易。2. Dust deposits in the water tank, which is difficult to clean.
3某些不能接触水的工件(例如应用于半导体设备的工件)不可用此种防尘方式。3 Some workpieces that cannot be exposed to water (such as workpieces used in semiconductor equipment) cannot use this dustproof method.
已知的防尘方式之二,是采用干式吸尘法,如图1,一吸尘管80固定在主轴侧,随主轴上下或左右移动,切削粉尘由吸尘管吸出,再经过滤系统过滤。干式吸尘法的缺点包括:The second known dust-proof method is to use dry dust suction method, as shown in Figure 1, a
1.基于吸尘管不能与工件碰触、不能影响切削刀具的自动换刀等原因,以致吸尘管及其进气口离加工主轴以及切削点有较远的距离,而导致吸尘效果不佳。1. Due to the fact that the dust suction pipe cannot touch the workpiece and cannot affect the automatic tool change of the cutting tool, etc., the dust suction pipe and its air inlet are far away from the machining spindle and the cutting point, resulting in poor dust collection effect good.
2.当切削刀具的长度很长时,进气口距离切削点更远,吸尘效果更不佳。2. When the length of the cutting tool is very long, the air inlet is farther away from the cutting point, and the dust suction effect is even worse.
3.切削工作区为开放式空间,距离进气口较近的气流流速快,远离进气口的气流流速慢,以致离进气口较远的粉尘吸入量锐减,甚至无法被吸入,而开放式空间使得切削粉尘四处乱飞,导致吸尘效果变得更差。3. The cutting work area is an open space, the air flow velocity near the air inlet is fast, and the air flow velocity far away from the air inlet is slow, so that the inhalation amount of dust far from the air inlet decreases sharply, and even cannot be inhaled, while Open spaces allow cutting dust to fly around, making vacuuming less effective.
已知的防尘方式之三,是采用防尘箱型设计,如图2,在切削工作区安装一防尘箱81,所述的防尘箱具有上开放箱口82,切削工件位于防尘箱中,吸尘管83设在防尘箱的箱壁。防尘箱设计的缺点包括:The third of the known dust-proof methods is to adopt a dust-proof box type design, as shown in Figure 2, a dust-proof box 81 is installed in the cutting work area, and the dust-proof box has an
所述的防尘箱的上开放式箱口易让切削粉尘大量飞散。The upper open mouth of the dustproof box is easy to cause a large amount of cutting dust to scatter.
所述的防尘箱中距离所述的吸尘管进气口较近的气流流速快,远离进气口的气流流速慢,以致离进气口较远的粉尘吸入量锐减,甚至无法被吸入,吸尘效果不佳。In the dust-proof box, the air flow velocity close to the air inlet of the dust suction pipe is fast, and the air flow velocity far away from the air inlet is slow, so that the inhalation of dust far from the air inlet decreases sharply, and even cannot be absorbed. Inhalation, poor vacuuming.
当工件高度较高,使切削点在进气口以上,距离进气口较远,切削粉尘易从箱口飞散,而使吸尘效果变差。When the height of the workpiece is high, the cutting point is above the air inlet and far away from the air inlet, and the cutting dust is easy to scatter from the box mouth, which makes the dust collection effect worse.
发明内容Contents of the invention
本发明的目的是在提供一种工具机防尘结构,所述的防尘结构具有将切削粉尘汇聚在切削工作区,吸尘装置可非常有效率的将粉尘从切削工作区吸除,可避免粉尘向外散布。The purpose of the present invention is to provide a dust-proof structure for machine tools. The dust-proof structure has the function of gathering cutting dust in the cutting work area, and the dust suction device can absorb the dust from the cutting work area very efficiently, which can avoid The dust spreads outward.
本发明的目的是在提供一种工具机防尘结构,其可适用于立式工具机或龙门式工具机。The purpose of the present invention is to provide a dustproof structure for a machine tool, which can be applied to a vertical machine tool or a gantry machine tool.
为实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种工具机防尘结构,其特征在于,包括:A dustproof structure of a machine tool, characterized by comprising:
设在一工具机的切削工作区的防尘箱,所述的防尘箱具一上开放式箱口;A dust-proof box located in the cutting work area of a machine tool, the dust-proof box has an upper open box mouth;
一设在所述的防尘箱侧壁用来连接一汲吸设备的汲吸管路;A suction pipeline arranged on the side wall of the dust-proof box for connecting to a suction device;
一设在所述的防尘箱上方用来遮蔽所述的上开放式箱口的防屑板(20),所述的防屑板与所述的防尘箱的箱壁顶缘之间具有很小的缝隙,所述的防屑板上设一供所述的工具机的主轴自由通过的主轴孔。A dust-proof board (20) arranged above the dust-proof box to cover the upper open box mouth, with a There is a very small gap, and a main shaft hole for the main shaft of the machine tool to pass through is provided on the chip-proof plate.
与现有技术相比较,本发明具有的有益效果是:所述的防尘结构具有将切削粉尘汇聚在切削工作区,吸尘装置可非常有效率的将粉尘从切削工作区吸除,可避免粉尘向外散布。Compared with the prior art, the present invention has the beneficial effects that: the dust-proof structure can gather the cutting dust in the cutting work area, and the dust suction device can absorb the dust from the cutting work area very efficiently, which can avoid The dust spreads outward.
附图说明Description of drawings
图1是现有干式吸尘法的示意图;Fig. 1 is the schematic diagram of existing dry dust suction method;
图2是现有防尘箱吸尘法的示意图;Fig. 2 is the schematic diagram of existing dust-proof box dust suction method;
图3是本发明防屑板实施例一;Fig. 3 is the first embodiment of the anti-chip board of the present invention;
图4是实施例一取放工件的示意图;Fig. 4 is the schematic diagram of embodiment one picking and placing workpiece;
图5是本发明防屑板实施例二;Figure 5 is the second embodiment of the anti-chip board of the present invention;
图6是实施例二取放工件的示意图;Fig. 6 is the schematic diagram of embodiment two pick-and-place workpieces;
图7是本发明防屑板实施例三;Figure 7 is the third embodiment of the anti-chip board of the present invention;
图8是实施例三取放工件的示意图;Fig. 8 is the schematic diagram of embodiment three pick and place workpiece;
图9是本发明防屑板实施例四;Figure 9 is the fourth embodiment of the anti-chip board of the present invention;
图10是实施例四取放工件的示意图;Fig. 10 is a schematic diagram of the fourth embodiment of picking and placing workpieces;
图11是本发明防屑板实施例五;Figure 11 is the fifth embodiment of the anti-chip board of the present invention;
图12是实施例五取放工件的示意图;Fig. 12 is the schematic diagram of embodiment five pick-and-place workpieces;
图13是本发明防屑板实施例六;Figure 13 is the sixth embodiment of the anti-chip board of the present invention;
图14是本发明防屑板应用于立式工具机;Fig. 14 is the anti-chip board of the present invention applied to a vertical machine tool;
图15是本发明防屑板应用于龙门式工具机。Fig. 15 is the anti-chip board of the present invention applied to a gantry machine tool.
具体实施方式Detailed ways
为便于说明本发明在上述发明内容一栏中所表示的中心思想,兹以具体实施例表达。实施例中各种不同物件是按适在说明的比例、尺寸、变形量或位移量而描绘,而非按实际元件的比例予以绘制,合先叙明。且以下的说明中,类似的元件是以相同的编号来表示。In order to illustrate the central idea of the present invention expressed in the column of the above-mentioned content of the invention, it is expressed in specific embodiments. Various objects in the embodiments are drawn according to the proportions, sizes, deformations or displacements that are suitable for description, rather than drawn according to the proportions of actual components, which will be described first. And in the following description, similar components are denoted by the same numerals.
如图3,一防尘结构包括:As shown in Figure 3, a dustproof structure includes:
设在一工具机1的切削工作台18的防尘箱10,所述的防尘箱10具上开放式箱口11以及前启闭式箱板12。切削工件位于防尘箱10中。The dust-
一设在所述的防尘箱10侧壁用来连接一汲吸设备的汲吸管路14。所述的汲吸设备包括吸尘设备或排水设备。若为吸尘设备,凭借所述的汲吸管路14抽吸所述的防尘箱10中的加工粉尘。若为排水设备,则配合已知的水幕防尘法,所述的防尘箱10中的水以及溶在水的粉尘从所述的汲吸管路14排除。A
一设在所述的防尘箱10上方用来遮蔽所述的上开放式箱口11的防屑板20,所述的防屑板20可定位于所述的工具机1任何一处固定不动的物体上,例如图式中所述的防屑板20是被定位于所述的工具机1的侧壁16。所述的防屑板20与所述的防尘箱10的箱壁顶缘之间具有很小的缝隙,使所述的防尘箱10可以被切削工作台18驱动而前后左右自由移动。所述的防屑板20上设一供所述的工具机的主轴自由通过的主轴孔21,所述的主轴孔21依据工具机的型式不同而可设计呈不同型式,例如配合立式工具机的主轴采圆孔形主轴孔,配合龙门式工具机的主轴孔采长孔形。所述的防屑板20可以是透明板,以便操作者观察所述的防尘箱10内部的状况。所述的防屑板20也可以是不透明板。A chip-
所述的工具机1的主轴可以通过所述的主轴孔21而伸入所述的防尘箱10中,对切削工件进行加工。所述的工具机1进行诸如石墨、木头、复合材料、陶瓷等材质的切削或钻削作业时将产生大量粉尘,所述的防尘箱10以及所述的防屑板20将粉尘汇聚在箱中,因所述的防屑板20的遮挡,使所述的防尘箱10没有开放空间,配合汲吸设备,即可将防尘箱10内的粉尘抽吸以及排除,因此不会有任何的粉尘逸出所述的防尘箱10外。抽吸的动作会使所述的防尘箱10内的压力较箱外低,且因所述的防屑板20与所述的防尘箱10的箱壁顶缘具有很小的缝隙,根据白努力定律,在缝隙处的气流流速很高,高速向箱内流动的空气可进一步阻挡箱内粉尘向外散出。The main shaft of the
如图3以及图4,所述的防屑板20是单一板片,其周边被固定在所述的工具机1的侧壁16或其他固定不动的物体上。打开所述的防尘箱10的前启闭式箱板12即可取放工件。As shown in FIG. 3 and FIG. 4 , the
如图5以及图6,所述的防屑板20包括一第一板体22以及一第二板体23,所述的第一板体22固定在所述的工具机1的侧壁16或其他固定不动的物体上,所述的主轴孔21设在所述的第一板体22。可采取任何已知的手段(例如:铰炼)使所述的第二板体23活动连接于所述的第一板体22的前边缘221,且保持所述的第二板体23可开合的活动性,并在闭合时与所述的第一板体22呈水平状的连接于一起。操作者可手动掀起所述的第二板体23,打开所述的防尘箱10的前启闭式箱板12即可取放工件。As shown in Fig. 5 and Fig. 6, the
如图7以及图8,所述的防屑板20包括一第一板体22以及一第二板体23,所述的第一板体22固定在所述的工具机1的侧壁16或其他固定不动的物体上,所述的主轴孔21设在所述的第二板体23。可采取任何已知的手段(例如:铰炼)使所述的第二板体23活动连接于所述的第一板体22的前边缘221,且保持所述的第二板体23可开合的活动性,并在闭合时与所述的第一板体22呈水平状的连接于一起。所述的工具机1的侧壁或其他固定不动的物体上可设置一第一勾挂物件30,所述的第二板体23上设第二勾挂物件31。操作者可手动掀起所述的第二板体23,使所述的第一勾挂物件30与所述的第二勾挂物件31相互勾合,即可定位打开的第二板体23,打开所述的防尘箱10的前启闭式箱板12即可取放工件。所述的第一勾挂物件30包含但不限于图中所描绘的附有勾子的炼条,所述的第二勾挂物件31包含但不限于图中所描绘可与所述的炼条的勾子结合的环圈。As shown in Fig. 7 and Fig. 8, the
如图9以及图10,所述的防屑板20包括与图7以及图8相同的第一板体22以及一第二板体23。所述的工具机1的侧壁或其他固定不动的物体上可设置一动力缸32,所述的动力缸32的伸缩轴33连接于所述的第二板体23。凭借所述的伸缩轴33的伸缩而控制所述的第二板体23的开合。As shown in FIG. 9 and FIG. 10 , the
如图11以及图12,所述的防屑板20包括一第一板体22以及一第二板体23,两者呈左右并合状态,并在并合状态时呈现完整的主轴孔21。可采取任何已知的手段(例如:铰炼)使所述的第一板体22的左边缘222以及所述的第二板体23的右边缘232分别活动连接于所述的工具机1的侧壁16或其他固定不动的物体上,且保持所述的第一板体22以及所述的第二板体23可开合的活动性,并在闭合时与两者呈水平状的连接于一起。上述的第一勾挂物件30以及所述的第二勾挂物件31可进一步应用于此一实施例,以定位被打开的第一板体22以及第二板体23。上述动力缸32也可进一步应用于此一实施例,而控制所述的第一板体22以及所述的第二板体23自动开合。上述的应用是容易被相关技术者所了解并据以实施,故未再以图式表达。As shown in FIG. 11 and FIG. 12 , the
图13,所述的防屑板20是呈单一板片状,可采取任何已知的手段(例如:铰炼)使所述的防屑板20的左边缘或右边缘活动连接于所述的工具机1的侧壁16或其他固定不动的物体上,且保持所述的防屑板20可开合的活动性。上述的第一勾挂物件30以及所述的第二勾挂物件31可进一步应用于此一实施例,以定位被打开的防屑板20。上述动力缸32也可进一步应用于此一实施例,而控制所述的防屑板20自动开合。上述的应用是容易被相关技术者所了解并据以实施,故未再以图式表达。Fig. 13, the described
如图14,是表示本发明防屑板20应用于立式工具机90。FIG. 14 shows that the
如图15,是表示本发明防屑板20应用于龙门式工具机91。As shown in FIG. 15 , it shows that the
以上说明对本发明而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本发明的保护范围之内。The above description is only illustrative of the present invention, rather than restrictive. Those of ordinary skill in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined in the claims, but All will fall within the protection scope of the present invention.
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CN102452108A (en) * | 2010-10-20 | 2012-05-16 | 苏州红呈木业有限公司 | Wood floor processing chip suction device |
CN101973054A (en) * | 2010-11-15 | 2011-02-16 | 苏州卓识商务咨询有限公司 | Sawdust suction device for wood floor processing |
CN106271848B (en) * | 2016-08-26 | 2019-01-01 | 蚌埠市勇创机械电子有限公司 | A kind of box plate drilling device |
CN107336302A (en) * | 2017-08-18 | 2017-11-10 | 浙江韩通建材有限公司 | A kind of wood-milling machine dust exhaust apparatus |
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2008
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2101503U (en) * | 1991-09-26 | 1992-04-15 | 张继曾 | Wet dustproof mouthpiece |
CN1318187C (en) * | 2001-09-15 | 2007-05-30 | 罗伯特·博施有限公司 | Hand-held machine tool comprising dust box |
CN2510237Y (en) * | 2001-12-07 | 2002-09-11 | 众程机械股份有限公司 | Dust-collecting water machine for grinding machine |
Non-Patent Citations (2)
Title |
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JP特开2002-233928A 2002.08.20 |
JP特开2006-55976A 2006.03.02 |
Also Published As
Publication number | Publication date |
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CN101648414A (en) | 2010-02-17 |
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