CN101644199A - Method and device for simulating faults of zirconia-type oxygen sensor for electronic injection engine - Google Patents

Method and device for simulating faults of zirconia-type oxygen sensor for electronic injection engine Download PDF

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Publication number
CN101644199A
CN101644199A CN 200910063796 CN200910063796A CN101644199A CN 101644199 A CN101644199 A CN 101644199A CN 200910063796 CN200910063796 CN 200910063796 CN 200910063796 A CN200910063796 A CN 200910063796A CN 101644199 A CN101644199 A CN 101644199A
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signal
lambda sensor
oxygen sensor
fault
fault simulation
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CN101644199B (en
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颜伏伍
胡杰
邹斌
王攀
杨虎
侯献军
彭辅明
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Wuhan Institute Of Technology Industry Group Co ltd
Wuhan University of Technology Education Development Foundation
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Wuhan University of Technology WUT
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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Abstract

The invention relates to a method and a device for simulating faults of a zirconia-type oxygen sensor for an electronic injection engine. The oxygen sensor (comprising a front oxygen sensor or a rearoxygen sensor or both the oxygen sensor and the rear oxygen sensor) for the electronic injection engine can generate independent fault-simulating modes, such as upper-limited voltage upward bias, upper-limited voltage downward bias, lower-limited voltage upward bias, lower-limited voltage downward bias, time response delay, rising edge rising slope change and falling edge falling slope change andmixed fault-simulating modes mixing the four fault modes of upper-limited voltage bias, lower-limited voltage bias, time response delay and slope change in any proportion so that fault simulation signal output is further accordant with practical fault signal output of the oxygen sensor, and the development and the authentication of an OBD system and the needs for other related search are facilitated.

Description

Simulating faults of zirconia-type oxygen sensor for electronic injection engine method and device
Technical field
The invention belongs to a kind of electronic fuel injection engine (electric control gasoline injection engine) test instrument, especially a kind of simulating faults of zirconia-type oxygen sensor for electronic injection engine method and device of making.
Background technique
According to Abgasgesetz GB18352.3-2005 " light-duty vehicle pollutant emission limit and the method for measurement " requirement of China national environmental protection general bureau and State Administration for Quality Supervision and Inspection and Quarantine in issue on April 27th, 2005; China implemented in full the phase III emission standard in 2008; light-duty vehicle must be equipped On-board diagnostic (OBD, onboard diagnostic system).According to rules and regulations, the parts of onboard diagnostic system monitoring comprise: three way catalytic converter, lambda sensor, engine fire rate, emission control parts and system and any circuit relevant with discharging.
Lambda sensor is that (its function is the air fuel ratio signal that obtains mixed gas by the content of oxonium ion in the monitoring exhaust to exhaust gas oxygen sensor for Exhaust Gas Oxygen Sensor, abbreviation EGO), and is electrical signal input ECU with this signal transition.ECU is according to oxygen sensor signal, injection time is revised, realize air-fuel ratio feedback control (closed loop control), thereby between excess air coefficient (λ) is controlled at 0.98~1.02 (air fuel ratio A/F is about 14.7), make motor obtain the mixed gas of optium concentration, thereby reach the purpose that reduces the discharge of harmful gases amount and save fuel oil.
In electronic fuel injection engine, the OBD system needs the oxygen sensor signal that electrical control system for engine adopts is monitored in real time, in case find that the oxygen sensor signal of electrical control system for engine is undesired, the OBD system will report to the police.In electrical control system for engine, the lambda sensor that uses can be divided into two major types at present: one) zirconia-type oxygen sensor, zirconia-type oxygen sensor are the variations that the variation of the oxygen molecule content in the waste gas is converted to voltage.Two) titanium oxide type lambda sensor, titanium dioxide type lambda sensor then are the variations that the variation of the oxygen molecule content in the waste gas is converted to sensor resistance.Following lambda sensor all refers to zirconia-type oxygen sensor.
Under following three kinds of occasions, need make the lambda sensor of electronic fuel injection engine produce fault: one) when the oxygen sensor signal monitoring function of exploitation OBD system, to need motor to want aerobic sensor fault phenomenon.When two) whether effectively monitoring the lambda sensor fault, also need to make the lambda sensor fault of motor at the checking new car or in OBD system with car.Three) be used for the test and the checking of the dioxygen sensor diagnostic algorithm of triple mode catalytic converter fault diagnosis.These faults are difficult in the lambda sensor of the new electronic fuel injection engine of a cover and produce, and are difficult to produce quantitative lambda sensor fault.
Chinese invention patent " a kind of oxygen sensor of electric control gasoline injection engine fault generating method and the device " (patent No.: 200710051383.5) need to use independent integrated circuit board and removable computer and 220v power supply, give with the car use and bring inconvenient part; Also there are shortcomings such as the fault simulation form is few.
Summary of the invention
The present invention is directed to the electronic fuel injection engine control system, purpose provide a kind of make electronic fuel injection engine with lambda sensor produce skew on the upper voltage limit, upper voltage limit postpone skew on skew, the lower voltage limit, lower voltage limit skew down, time response down, the rate of rise of rising edge changes and the descending slope of trailing edge changes independent failure simulation model and upper voltage limit skew, lower voltage limit skew, postpone time response and slope changes the arbitrary proportion mixed fault simulation model of four kinds of fault modes, makes fault simulation signal output and the output of physical fault signal more meet; For use in the exploitation of OBD system and the simulating faults of zirconia-type oxygen sensor for electronic injection engine method and the device of the needs of checking and other correlative studys.。
To achieve these goals, the method applied in the present invention is: disconnect the signaling line that is connected between lambda sensor and the ECU (ECU (Electrical Control Unit)), a lambda sensor fault simulation device is set between lambda sensor and ECU, the signal of lambda sensor output is not directly imported ECU, and directly import lambda sensor fault simulation device, lambda sensor fault simulation device is sampled to the signal of lambda sensor output by A/D converter, the main control unit of lambda sensor fault simulation device is superimposed voltage shifted signal or operating lag signal or while superimposed voltage shifted signal and operating lag signal on the basis of this signal, make it to produce the analogue signal of lambda sensor fault, utilize the signal after D/A converter is handled this to export to electronic fuel injection engine ECU then.
Above-mentioned lambda sensor fault simulation device is by main control singlechip, the D/A output module, LCD MODULE, module is set parameter and master system constitutes, wherein the A/D of main control singlechip sampling input end links to each other with the output signal of lambda sensor, the D/A output module links to each other with common I/O mouth with the SPI mouth of main control singlechip, LCD MODULE links to each other with the I/O mouth of main control singlechip, parameter is provided with module and links to each other with the I/O mouth of main control singlechip, and master system links to each other by the RS232 serial ports with main control singlechip.
Lambda sensor fault simulation device is by LCD MODULE J1, main control singlechip U1, and D/A conversion chip U2, electrical level transferring chip U3, button B1~B6, resistance R 1-R6, capacitor C 1-C8 constitutes, wherein:
Cut-off signal connecting line between lambda sensor and ECU directly inserts lambda sensor fault simulation device with the lambda sensor output signal, links to each other with the A/D mouth of main control singlechip; The data port of LCD MODULE links to each other with main control singlechip, control mouthful RST, INT, BUSY, CS2, CS1, RD, WR, RS link to each other with the common I/O mouth of main control singlechip, the T1I of electrical level transferring chip, resistance R 10 link to each other with serial ports TXD0, the RXD0 of main control singlechip, and button output B1-B6 links to each other with the common I/O mouth of main control singlechip; The control mouth SDI of D/A conversion chip, CLK, CS, DACS, REG, RSET link to each other with SCK with the MOSI of the SPI mouth of main control singlechip respectively and common I/O mouth links to each other, and delivery outlet OUTA, the OUTB of D/A conversion chip links to each other with the input interface of ECU.
Description of drawings
Fig. 1 is principle of the present invention and connection diagram.
Fig. 2 is an electrical connection diagram of the present invention.
Fig. 3 is skew phenomenon of the failure figure on the oxygen sensor signal upper voltage limit of the present invention.
Fig. 4 is skew phenomenon of the failure figure under the oxygen sensor signal upper voltage limit of the present invention.
Fig. 5 is skew phenomenon of the failure figure on the oxygen sensor signal lower voltage limit of the present invention.
Fig. 6 is skew phenomenon of the failure figure on the oxygen sensor signal lower voltage limit of the present invention.
Fig. 7 is oxygen sensor signal delay fault time response phenomenon figure of the present invention.
Fig. 8 is that oxygen sensor signal slope of the present invention changes phenomenon of the failure figure.
Fig. 9 is oxygen sensor signal mixed mode fault simulation phenomenon figure of the present invention
Among Fig. 1: 1,2-heater wire, 3,4-signaling line.
Embodiment
The present invention is described in further detail below in conjunction with drawings and Examples, but this embodiment should not be construed as limitation of the present invention.
According to Fig. 1, Fig. 2, lambda sensor fault simulation device are installed between lambda sensor and the ECU (Electrical Control Unit) ECU, and lambda sensor heater wire 1,2 still links to each other with ECU, and the fault generating means is not controlled heater wire; Oxygen sensor signal ground 3 still links to each other with ECU, handles altogether with the power supply ground of fault simulation device; Oxygen sensor signal output line 4 disconnect with ECU between be connected, the output signal of lambda sensor is input to the A/D sampling channel of fault simulation device main control singlechip, main control singlechip is the cycle oxygen sensor signal to be sampled with 10ms, analogue signal is changed into digital signal, and with the LCD MODULE real-time update and show sampled signal and send sampled signal to master system by serial ports, master control system is carried out the scale conversion to the digital quantity signal of gathering, after variation processing and operating lag are handled, output to the D/A modular converter and be converted to the ECU that analog amount is exported to electronic fuel injection engine.
Master system software of the present invention.Lambda sensor fault simulation device has two kinds of operating modes: unit operation and on-line execute.Unit operation pattern: use the lambda sensor simulator to carry out the lambda sensor fault simulation separately.On-line execute pattern: lambda sensor fault simulation device is linked to each other the back by upper computer software realization lambda sensor fault simulation with master system.
Relevant parameter under this pattern is set to:
Upper limit skew: be used to be provided with on the lambda sensor trouble signal upper limit side-play amount under the side-play amount or the upper limit, the scope of skew is 0~± 0.3V, degree of regulation is 0.02v;
Lower limit skew: be used to be provided with on the lambda sensor trouble signal lower limit side-play amount under side-play amount or the lower limit, the scope of skew is 0~± 0.3V, degree of regulation is 0.02v;
Time lag: be used to be provided with the lambda sensor trouble signal and postpone time response, the scope of delay is 0~2S, and degree of regulation is 0.01s;
Smooth-going processing: be used to be provided with lambda sensor trouble signal digital filtering and mean value and handle, be used to regulate oxygen sensor signal rising edge or trailing edge slope, regulation range is 0~20, and degree of regulation is 1;
Proper functioning: normal mode of operation.
Fig. 3 shows is skew phenomenon of the failure figure on the oxygen sensor signal upper voltage limit realized of the present invention, the oxygen sensor signal of thick black line for gathering among the figure, and fine rule be the lambda sensor fault simulation signal of exporting after treatment.When producing fault shown in Figure 4, with 0.3V is basic point, offset voltage signal is gone up in one of input signal stack, input voltage calculated output signal stack amount when 0.3V is 0, the difference of voltage signal and 0.3V is big more, and then the last stack amount of calculated output signal generation is big more, thereby realizes being offset on the upper voltage limit, the regulation range of stack amount is 0-0.3V, and degree of regulation is 0.02V.
Fig. 4 shows is the oxygen sensor signal upper voltage limit realized of the present invention skew phenomenon of the failure figure down, the oxygen sensor signal of thick black line for gathering among the figure, and fine rule be the lambda sensor fault simulation signal of exporting after treatment.When producing fault shown in Figure 5, with 0.3V is basic point, to following offset voltage signal of input signal stack, the input voltage stack amount that calculated output signal takes place when 0.3V is 0, the difference of signal voltage and 0.3V is big more, and then the following stack amount of calculated output signal generation is big more, thereby realizes upper voltage limit skew down, the regulation range of stack amount is 0-0.3V, and degree of regulation is 0.02V.
Fig. 5 shows is skew phenomenon of the failure figure on the oxygen sensor signal lower voltage limit realized of the present invention, the oxygen sensor signal of thick black line for gathering among the figure, and fine rule be the lambda sensor fault simulation signal of exporting after treatment.When producing fault shown in Figure 6, with 0.7V is basic point, offset voltage signal is gone up in one of input signal stack, the input voltage stack amount that calculated output signal takes place when 0.7V is 0, the difference of signal voltage and 0.7V is big more, and then the last stack amount of calculated output signal generation is big more, thereby realizes being offset on the lower voltage limit, the regulation range of stack amount is 0-0.3V, and degree of regulation is 0.02V.
Fig. 6 shows is the oxygen sensor signal lower voltage limit realized of the present invention skew phenomenon of the failure figure down, the oxygen sensor signal of thick black line for gathering among the figure, and fine rule be the lambda sensor fault simulation signal of exporting after treatment.When producing fault shown in Figure 7, with 0.7V is basic point, to voltage signal that is offset down of input signal stack, just can make the input voltage stack amount that calculated output signal takes place when 0.7V is 0, the difference of signal voltage and 0.7V is big more, and then the following stack amount of calculated output signal generation is big more, thereby realizes lower voltage limit skew down, the regulation range of stack amount is 0-0.3V, and degree of regulation is 0.02V.
That Fig. 7 shows is the oxygen sensor signal delay fault time response phenomenon figure that the present invention realizes.The oxygen sensor signal of thick black line for gathering among the figure, fine rule is a lambda sensor fault simulation signal after treatment.After master control system collects oxygen sensor signal, the oxygen sensor signal of gathering in the t0 is for the previous period preserved, and export a fixed-analog signal in the period at this section and give ECU, after reaching the retard time of setting, the signal of preserving is carried out D/A output by the principle of first in first out, thereby change the cycle of oxygen sensor signal output, realize the fault simulation that lambda sensor is aging.Can change the output cycle of oxygen sensor signal by change t0, the regulation range of time t0 is 0~2S, and degree of regulation is 0.01s.
What Fig. 8 showed is that the oxygen sensor signal slope that the present invention realizes changes phenomenon of the failure figure.The oxygen sensor signal of thick black line for gathering among the figure, fine rule is a lambda sensor fault simulation signal after treatment.After master control system collects oxygen sensor signal, calculate the mean value of the interior oxygen sensor signal of gathering of t1 for the previous period, change the slope that oxygen sensor signal rises or descends by the mean value of signal is handled, again this mean value is exported to ECU by the D/A modular converter.By changing the variation slope that t1 changes oxygen sensor signal, the regulation range 0~20 of time t1.
That Fig. 9 shows is the oxygen sensor signal mixed fault pattern phenomenon of the failure figure that the present invention realizes.The oxygen sensor signal of thick black line for gathering among the figure, fine rule is a lambda sensor fault simulation signal after treatment.After master control system collects oxygen sensor signal, respectively the signal that samples is carried out being offset and postponing three kinds of fault simulations time response under skew, the lower voltage limit on the upper voltage limit superposeing, master control system is exported to ECU with this signal by the D/A modular converter.Adjust the output that parameter realizes the fault simulation signal of different blended composition and division in a proportion that is provided with of three kinds of fault modes respectively.
The content that is not described in detail in this specification belongs to related domain professional and technical personnel's known prior art.

Claims (4)

1, a kind of zirconia-type oxygen sensor for electronic injection engine fault generating method, the method that adopts is: disconnect the signaling line that is connected between lambda sensor and the ECU (Electrical Control Unit) ECU, a lambda sensor fault simulation device is set between lambda sensor and ECU, the signal of lambda sensor output is not directly imported ECU, and directly import lambda sensor fault simulation device, lambda sensor fault simulation device is sampled to the signal of lambda sensor output by A/D converter, the main control unit of lambda sensor fault simulation device is superimposed voltage shifted signal or operating lag signal or while superimposed voltage shifted signal and operating lag signal on the basis of this signal, make it to produce the analogue signal of lambda sensor fault, utilize the signal after D/A converter is handled this to export to electronic fuel injection engine ECU then.
2, zirconia-type oxygen sensor for electronic injection engine fault generating method as claimed in claim 1, it is characterized in that: there are two kinds of operating modes in described method, unit independent operating and on-line execute, the unit operation pattern is meant that independent use lambda sensor simulator carries out the lambda sensor fault simulation, by parameter module is set and sets relevant parameters, show normal signal and fault simulation signal by LCD MODULE; The on-line execute pattern is meant lambda sensor fault simulation device is linked to each other the back by upper computer software realization lambda sensor fault simulation with master system, set the parameter of fault simulation by master system software, show normal signal and fault simulation signal by master system software, and preserve normal signal and trouble signal simultaneously.
3, zirconia-type oxygen sensor for electronic injection engine fault generating method as claimed in claim 1 is characterized in that: described lambda sensor fault simulation device can make that lambda sensor produces skew on the upper voltage limit, upper voltage limit postpone skew on skew, the lower voltage limit, lower voltage limit skew down, time response down, the rate of rise of rising edge changes and the descending slope of trailing edge changes independent failure simulation model and upper voltage limit skew, lower voltage limit skew, postpone time response and slope changes the arbitrary proportion mixed fault simulation model of four kinds of fault modes.
4, as claim 1 or 4 described oxygen sensor of electric control gasoline injection engine fault simulation devices, it is characterized in that: described lambda sensor fault simulation device main control singlechip, the D/A output module, LCD MODULE, module is set parameter and master system constitutes, wherein the A/D of main control singlechip sampling input end links to each other with the output signal of lambda sensor, LCD MODULE links to each other with the I/O mouth of main control singlechip, parameter is provided with module and links to each other with the I/O mouth of main control singlechip, master system links to each other by the RS232 serial ports with main control singlechip, and the D/A output module links to each other with common I/O mouth with the SPI mouth of main control singlechip.Master control system is by sampling to oxygen sensor signal, by to the skew of this signal superimposed voltage postpone time response or simultaneously the superimposed voltage shifted signal and time response delay signal realize the simulation of trouble signal, the signal after the processing is exported to ECU by the D/A modular converter.
CN 200910063796 2009-09-02 2009-09-02 Method and device for simulating faults of zirconia-type oxygen sensor for electronic injection engine Active CN101644199B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102411311A (en) * 2011-08-23 2012-04-11 意昂神州(北京)科技有限公司 Oxygen sensor failure simulator and oxygen sensor failure simulation method
CN103711601A (en) * 2012-07-05 2014-04-09 罗伯特·博世有限公司 Method and control unit for detecting a voltage offset of a voltage-lambda characteristic curve
CN104977920A (en) * 2014-04-04 2015-10-14 联创汽车电子有限公司 Universal exhaust gas oxygen sensor load simulator
CN109932604A (en) * 2019-04-03 2019-06-25 武汉菱电汽车电控系统股份有限公司 Wide oxygen failure simulation method, apparatus and system

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2765246Y (en) * 2005-01-19 2006-03-15 万谦 Interface unit for automobile fault detection signal and computer
KR100716314B1 (en) * 2005-08-30 2007-05-11 현대자동차주식회사 A method for detecting LPG switch line disconnection
CN100462928C (en) * 2007-01-26 2009-02-18 武汉理工大学 Fault generating method and device for oxygen sensor of electric control gasoline injection engine
CN201269862Y (en) * 2008-09-24 2009-07-08 比亚迪股份有限公司 Failure monitoring apparatus for oxygen sensor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102411311A (en) * 2011-08-23 2012-04-11 意昂神州(北京)科技有限公司 Oxygen sensor failure simulator and oxygen sensor failure simulation method
CN102411311B (en) * 2011-08-23 2014-10-08 意昂神州(北京)科技有限公司 Oxygen sensor failure simulator and oxygen sensor failure simulation method
CN103711601A (en) * 2012-07-05 2014-04-09 罗伯特·博世有限公司 Method and control unit for detecting a voltage offset of a voltage-lambda characteristic curve
CN103711601B (en) * 2012-07-05 2017-05-17 罗伯特·博世有限公司 Method and control unit for detecting a voltage offset of a voltage-lambda characteristic curve
CN104977920A (en) * 2014-04-04 2015-10-14 联创汽车电子有限公司 Universal exhaust gas oxygen sensor load simulator
CN109932604A (en) * 2019-04-03 2019-06-25 武汉菱电汽车电控系统股份有限公司 Wide oxygen failure simulation method, apparatus and system

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