CN101635490B - Supporting and regulating device for installation in position of main motor stator and method for installing main motor stator by using same - Google Patents
Supporting and regulating device for installation in position of main motor stator and method for installing main motor stator by using same Download PDFInfo
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- CN101635490B CN101635490B CN2009100632119A CN200910063211A CN101635490B CN 101635490 B CN101635490 B CN 101635490B CN 2009100632119 A CN2009100632119 A CN 2009100632119A CN 200910063211 A CN200910063211 A CN 200910063211A CN 101635490 B CN101635490 B CN 101635490B
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Abstract
The invention relates to a supporting and regulating device for installation in position of a main motor stator and a method for installing the main motor stator by using same, wherein the device is composed of a U-shaped steel lip block, a supporting steel tube, a jack, a jack backing plate, a hand chain block and the like. The installation method includes that: firstly a travelling crane in a factory is utilized to hang the main motor stator to the above of the installation part and place the main motor stator on the supporting and regulating device, the hand chain block is used for tensioning and fixing, the travelling crane is utilized to hang a main motor rotor into a stator, so as to complete core penetrating; the supporting and regulating device is utilized to cause the stator to be descended in multiple times; the travelling crane is utilized to hang the main motor rotor and cause the rotor to be descended along with the stator, the gap between the rotor and the stator is kept in descending until the stator and the rotor are hung onto and placed on a main motor base plate, and adjustment, installation and fixing are carried out. The device of the invention is available in materials, less in consumables, simple in processing and manufacturing, easy in operation and convenient in use and can be used repeatedly. By applying the invention, the existing travelling crane in the factory can be utilized without separately designing a large-tonnage travelling crane and investment is small.
Description
Technical field
The present invention relates to a kind of supporting and regulating device of installation in position of main motor stator and with the construction method of its installing main motor stator.
Background technology
All need design and installation to be permitted great main drive of motor equipment on the line of production technology of China's metallurgical industry; Wherein the lifting operation of the stator of main motor, rotor belongs to the high-precision main equipment lifting operation in the metallurgical construction industry; The weight of main motor is generally more than 150 tons; The weight of stator, rotor is generally more than 50 tons, and its hanging method, hoisting, to the selection of the device of loop wheel machine and installation in position are all very important.
China's metallurgical construction industry is to the lifting construction of main motor; Traditional hanging method: in factory building; Broad place on the next door, basis utilizes interior driving of factory building and special-purpose lifting beam that main rotor is hung in the stator, accomplishes punching and also supports; Utilize driving and special-purpose lifting beam in the factory building again; Utilize rigging and chain block to hang on the special-purpose lifting beam rotor of main motor and stator simultaneously, keep the slit between the two, utilize driving and special-purpose lifting beam in the factory building then in place on the rotor of main motor and the main electric baseboard on stator integral hoisting to the basis.
By traditional hanging method, need special in motor is striden factory building, the design can satisfy large-tonnage bridge crane, and this large-tonnage driving does not in the future need with main motor stator, rotor integral hoisting, thus increase investment cost,
Steel-structure factory building is optimized as far as possible, and the tonnage of will driving a vehicle reduces as far as possible, to guarantee the needs of ordinary production and maintenance; Not specialized designs large-tonnage driving for installing main motor; To save a large amount of investment costs, therefore, must seek new construction method and special-purpose hanging apparatus.
Summary of the invention
The objective of the invention is to aim to provide the supporting and regulating device and the construction method thereof of the installation in position of main motor stator of a kind of factory building existing travelling crane capable of using, small investment to above-mentioned present situation.
The implementation of the object of the invention does; A kind of supporting and regulating device of installation in position of main motor stator has U shaped steel lip block and with the bottle gouard moved by hands of its tension, is welded with the handgrip of reinforcing bar above the U shaped steel lip block; Under the U shaped steel lip block main electric baseboard is arranged; On the main electric baseboard, there is supporting steel pipe U shaped steel lip block both sides, and jack pad, jack are arranged on the supporting steel pipe, jack top withstands on the supporting steel plate of main motor.
Utilize the construction method of the supporting and regulating device installing main motor stator of installation in position of main motor stator, job step is following:
(1) utilize driving and lifting beam and steel wire rope in the factory building that main motor stator is winched to the top of installation position earlier, be placed on the supporting steel plate top of the main motor on jack top, and be strained and fixed with bottle gouard moved by hands,
(2) utilize the driving in the factory building that main rotor is hung in the stator, accomplish punching and also support,
(3) start bottle gouard moved by hands, divided stator is repeatedly descended, with jack the main motor stator jacking is risen a bit earlier; Extract partly U shaped steel lip block, utilize jack that main motor stator is slowly descended behind the stroke again, support with U shaped steel lip block; Strain with bottle gouard moved by hands; With the height of a jack stroke of supporting steel pipe cutting, this circulation descends for another example then
(4) when hanging stator, utilize the driving in the factory building that main rotor is sling, and cooperate the circulation of stator to descend and descend; Note keeping the slit between rotor and stator in the decline; After stator and rotor hang to main electric baseboard, adjust, install, utilize bolt.
Device of the present invention device of the present invention adopts common low carbon hot-strip machining to process, and draws materials easily, consumable quantity is little, processing and manufacturing is simple, processing ease, easy to use, can be repeatedly used.
Device solves during installation in position of main motor stator; The driving tonnage can't be with the stator and the rotor integral hoisting difficult problem in place of main motor; Can steel-structure factory building be optimized as far as possible, the tonnage of will driving a vehicle reduces as far as possible, to guarantee the needs of ordinary production and maintenance; And the not specialized designs large-tonnage driving for installing main motor, to save a large amount of investment costs.
Is the present invention in peace steel 3500mm hot rolling, 1780mm hot rolling, Wuhan Iron and Steel Plant 4300mm hot rolling, Jiujiang 3500mm hot rolling? Obtained in the engineering implementing and utilization, all safety, successfully accomplished construction, saved investment cost widely, obtained good economic benefit.
Description of drawings
Fig. 1 is an apparatus structure sketch map of the present invention,
Fig. 2 is a U shaped steel lip block structural representation.
Embodiment
With reference to Fig. 1; Device U shaped steel lip block 10 is arranged and with the bottle gouard moved by hands 11 of its tension; Be welded with the handgrip 15 of reinforcing bar above the U shaped steel lip block 10, U shaped steel lip block has main electric baseboard 12 for 10 times, on the main electric baseboard 12, there is supporting steel pipe 9 U shaped steel lip block 10 both sides; Jack pad 8, jack 7 are arranged on the supporting steel pipe 9, and jack 7 tops withstand on the supporting steel plate 6 of main motor.
The concrete design load of each parts is following:
The D outer diameter of supporting steel pipe 9=200～300mm; Jack pad 8 thickness δ 1=10～20mm on the supporting steel pipe; Length L=300～the 400mm of U shaped steel lip block; Width B=300～400mm, thickness δ 2=25～40mm, the diameter of phi=10～14mm of handgrip 15 round bars on the U shaped steel lip block.
Utilize the construction method of the supporting and regulating device installing main motor stator of installation in position of main motor stator, job step is following:
(1) utilize driving 1 and lifting beam 2 and steel wire rope 3 in the factory building that main motor stator 4 is winched to the top of installation position earlier, be placed on supporting steel plate 6 tops of the main motor on jack 7 tops, and be strained and fixed with bottle gouard moved by hands 11,
(2) utilize the driving 1 in the factory building that main rotor 5 is hung in the stator 4, accomplish punching and also support,
(3) start bottle gouard moved by hands 11; Utilize supporting and regulating device jack 7, jack pad 8, supporting steel pipe 9, U shaped steel lip block 10 and bottle gouard moved by hands 11 that divided stator is repeatedly descended, with jack 7 main motor stator 4 jackings are risen a bit earlier, extract part U shaped steel lip block 10; Utilize jack 7 that main motor stator 4 is slowly descended behind the stroke again; With four the support pillars of forming by U shaped steel lip block 10 in both sides main motor stator 4 is supported,, then the supporting steel pipe under the jack 79 is cut the height of a jack stroke with bottle gouard moved by hands 11 tensions; Utilize jack 7 that main motor stator 4 jackings are risen a bit again; Extract partly U shaped steel lip block 10 ... So circulation descends
(4) when hanging stator; Utilize the driving 1 in the factory building that main rotor 5 is sling; And the circulation that cooperates stator 4 descends and descends, and notes keeping the slit of 4 of rotor 5 and stators in the decline, hangs to main electric baseboard 12 until stator 4 and rotor 5; After adjusting, installing, utilize construction bolt 13 fixing.
Main electric baseboard 12 is located in the concrete equipment basis 14.
Claims (4)
1. method with the supporting and regulating device installing main motor stator of installation in position of main motor stator is characterized in that job step is following:
(1) utilize driving and lifting beam and steel wire rope in the factory building that main motor stator is winched to the top of installation position earlier, be placed on the supporting steel plate top of the main motor on jack top, and be strained and fixed with bottle gouard moved by hands,
(2) utilize the driving in the factory building that main rotor is hung in the stator, accomplish punching and also support,
(3) start bottle gouard moved by hands, divided stator is repeatedly descended, with jack the main motor stator jacking is risen a bit earlier; Extract partly U shaped steel lip block, utilize jack that main motor stator is slowly descended behind the stroke again, support with U shaped steel lip block; Strain with bottle gouard moved by hands; With the height of a jack stroke of supporting steel pipe cutting, this circulation descends for another example then
(4) when hanging stator, utilize the driving in the factory building that main rotor is sling, and cooperate the circulation of stator to descend and descend; Note keeping the slit between rotor and stator in the decline; After stator and rotor hang to main electric baseboard, adjust, install, utilize bolt;
The supporting and regulating device of said installation in position of main motor stator is; U shaped steel lip block is arranged and with the bottle gouard moved by hands of its tension; Be welded with the handgrip of reinforcing bar above the U shaped steel lip block, under the U shaped steel lip block main electric baseboard arranged, on the main electric baseboard, there is supporting steel pipe U shaped steel lip block both sides; Jack pad on the supporting steel pipe, jack, jack top withstands on the supporting steel plate of main motor.
2. the method for a kind of supporting and regulating device installing main motor stator with installation in position of main motor stator according to claim 1; Length L=300～the 400mm that it is characterized in that U shaped steel lip block (10); Width B=300～400mm; Thickness δ 2=25～40mm, the diameter of phi=10～14mm of handgrip (15) round bar on the U shaped steel lip block.
3. the method for a kind of supporting and regulating device installing main motor stator with installation in position of main motor stator according to claim 1 is characterized in that jack pad (8) the thickness δ 1=10～20mm on the supporting steel pipe.
4. the method for a kind of supporting and regulating device installing main motor stator with installation in position of main motor stator according to claim 1 is characterized in that the D outer diameter=200～300mm of supporting steel pipe (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100632119A CN101635490B (en) | 2009-07-17 | 2009-07-17 | Supporting and regulating device for installation in position of main motor stator and method for installing main motor stator by using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100632119A CN101635490B (en) | 2009-07-17 | 2009-07-17 | Supporting and regulating device for installation in position of main motor stator and method for installing main motor stator by using same |
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| Publication Number | Publication Date |
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| CN101635490A CN101635490A (en) | 2010-01-27 |
| CN101635490B true CN101635490B (en) | 2012-11-28 |
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| CN2009100632119A Active CN101635490B (en) | 2009-07-17 | 2009-07-17 | Supporting and regulating device for installation in position of main motor stator and method for installing main motor stator by using same |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102190254B (en) * | 2010-03-03 | 2014-10-01 | 五冶集团上海有限公司 | Hoisting method for equipment installation in in-between hollow space of multilayer concrete platforms |
| CN102983684B (en) * | 2011-09-07 | 2016-08-10 | 五冶集团上海有限公司 | The split base big electric motor mounting method of high speed major axis |
| CN103872855A (en) * | 2012-12-11 | 2014-06-18 | 上海电气集团上海电机厂有限公司 | Installation method for integrated type motor and installation tool assembly thereof |
| CN107579629A (en) * | 2017-10-10 | 2018-01-12 | 中国二十冶集团有限公司 | The method for dismounting of main driving motor |
Citations (2)
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|---|---|---|---|---|
| CN1481063A (en) * | 2003-01-25 | 2004-03-10 | 株洲九方自动化装备实业有限公司 | Method for vertical assembling stator and rotor of electrical motor in large and medium size |
| CN201176370Y (en) * | 2008-03-22 | 2009-01-07 | 王生银 | Electric generator stator combination sling |
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2009
- 2009-07-17 CN CN2009100632119A patent/CN101635490B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1481063A (en) * | 2003-01-25 | 2004-03-10 | 株洲九方自动化装备实业有限公司 | Method for vertical assembling stator and rotor of electrical motor in large and medium size |
| CN201176370Y (en) * | 2008-03-22 | 2009-01-07 | 王生银 | Electric generator stator combination sling |
Non-Patent Citations (3)
| Title |
|---|
| JP特开平11-225460A 1999.08.17 |
| JP特开平9-233772A 1997.09.05 |
| 陈克敏.大型电机安装技术.《科技情报开发与经济》.2008,第18卷(第27期),191-194. * |
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