CN101633200A - Automatic tile maker - Google Patents

Automatic tile maker Download PDF

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Publication number
CN101633200A
CN101633200A CN200910017921A CN200910017921A CN101633200A CN 101633200 A CN101633200 A CN 101633200A CN 200910017921 A CN200910017921 A CN 200910017921A CN 200910017921 A CN200910017921 A CN 200910017921A CN 101633200 A CN101633200 A CN 101633200A
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CN
China
Prior art keywords
tile
lower bolster
unbaked tile
maker
automatic
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN200910017921A
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Chinese (zh)
Inventor
曹月伟
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN200910017921A priority Critical patent/CN101633200A/en
Publication of CN101633200A publication Critical patent/CN101633200A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an automatic tile maker, comprising a frame which is provided with a blank delivery device, wherein, the delivery line of the blank delivery device is provided with a tile blank mould pressing device, the tile blank mould pressing device comprises a mould frame for containing tile blanks and molding the sides around the tile blanks; an upper template for extruding the upper surfaces of the tile blanks is arranged above the mould frame, and a lower template for extruding the lower surfaces of the tile blanks is arranged in the mould frame; and the upper template is connected with a power plant, and the lower template is connected with a resetting device. A closed cavity formed by an inner wall of the mould frame, a lower surface of the upper template and an upper surface of the lower template can fully extrude the tile blanks so that the molded tile blanks have high strength and good surface quality; no articulated vertical edge is arranged at the edges of the upper template and the lower template, thus realizing safer operation; and only one surface is contacted with a die after the tile blanks are molded, thus easily realizing demoulding. The automatic tile maker has the advantages of high degree of automation, high yield rate and safe operation.

Description

Automatic tile maker
Technical field
The present invention relates to a kind of system watt equipment.
Background technology
Existing molding type system watt machine, all be to adopt the mould with upper and lower two templates to come unbaked tile is carried out extrusion modling, be subjected to the limitation of mould structure, upper and lower template is good inadequately to the squeezing effect of unbaked tile, squeeze pressure is big inadequately, the insufficient strength height after the unbaked tile moulding; Also have the excessive phenomenon of base mud in the extrusion process, make the unbaked tile edge out of shape, the surface quality after the unbaked tile moulding can not get guaranteeing; In addition, the side of upper and lower template is dug the formation stile, and these stiles cause danger to operating personnel easily when interlock, because the existence of stile, has a plurality of to contact with mould after the unbaked tile moulding, and the demoulding also makes things convenient for inadequately.
Summary of the invention
Technical problem to be solved by this invention provides the automatic tile maker of a kind of yield rate height, handling safety.
For solving the problems of the technologies described above, technical scheme of the present invention is: automatic tile maker, comprise frame, on the described frame blank-feeding device is installed, on the transmission route of described blank-feeding device the unbaked tile molding device is installed, described unbaked tile molding device comprises and is used to hold the framed of side around unbaked tile and the described unbaked tile of moulding, described framed top is equipped with the cope match-plate pattern that is used to push described unbaked tile upper surface, describedly the lower bolster that is used to push described unbaked tile lower surface is installed in framed, described cope match-plate pattern is connected with power set, and described lower bolster is connected with resetting means.
Described blank-feeding device comprises being installed in and send the base platform on the described frame, the described upper surface of base platform that send is concordant with the upper surface of described lower bolster extreme higher position, the described upper surface of base platform that send is equipped with the unbaked tile guider, the described base platform both sides of sending are equipped with carrier chain, described carrier chain is furnished with sprocket wheel, be equipped with on the described carrier chain and send the base dividing plate, the described base divider upright of sending is in described carrier chain and equidistant the setting.
Described unbaked tile guider is to be installed in the described gib block that send base platform upper surface, and described gib block cooperates with the groove downstream of described unbaked tile.
The power intake of described sprocket wheel is connected with reduction box, and described reduction box is connected with motor.
Described power set are the hydraulic cylinder that is fixedly mounted on the described frame.
Described resetting means comprises the lower bolster carriage that is installed in described lower bolster bottom, and described lower bolster carriage is equipped with the reset lever with described cope match-plate pattern interlock, and described reset lever is at least two.
Described lower bolster is equipped with stopping means.
Described stopping means is the postive stop baffle that described framed bottom is fixed with.
Owing to adopted technique scheme, automatic tile maker, comprise frame, on the described frame blank-feeding device is installed, on the transmission route of described blank-feeding device the unbaked tile molding device is installed, described unbaked tile molding device comprises and is used to hold the framed of side around unbaked tile and the described unbaked tile of moulding, described framed top is equipped with the cope match-plate pattern that is used to push described unbaked tile upper surface, describedly the lower bolster that is used to push described unbaked tile lower surface is installed in framed, described cope match-plate pattern is connected with power set, and described lower bolster is connected with resetting means.The closed cavity that the upper surface of framed inwall, the lower surface of cope match-plate pattern, lower bolster constitutes can push fully to unbaked tile, make the unbaked tile intensity height after the moulding, surface quality is good, upper and lower template edge aclusion stile, operate safer, after the unbaked tile moulding, have only a face to contact with mould, the demoulding is easy.Therefore the present invention has the advantage of automaticity height, yield rate height, handling safety.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 be among Fig. 1 A-A to cutaway view;
Fig. 3 is a unbaked tile compression molding action schematic diagram among Fig. 2;
Fig. 4 is the vertical view of Fig. 1;
Fig. 5 be among Fig. 1 B-B to cutaway view;
Fig. 6 is a cross-sectional schematic of sending the base dividing plate among Fig. 5.
Among the figure: the 1-frame; 2-is framed; The 3-unbaked tile; The 4-cope match-plate pattern; The 5-lower bolster; The 6-hydraulic cylinder; The 7-postive stop baffle; 8-lower bolster carriage; The 9-reset lever; The 10-pull-rod nut; The 11-spring; 12-patrix panel seat; 13-send the base platform; The 14-carrier chain; The 15-sprocket wheel; 16-send the base dividing plate; The 17-gib block.
The specific embodiment
As Fig. 1, Fig. 2 and shown in Figure 3, automatic tile maker, comprise frame 1, on the described frame 1 blank-feeding device is installed, described blank-feeding device comprises being installed in and send base platform 13 on the described frame 1, the described upper surface of base platform 13 that send is equipped with the unbaked tile guider, and described unbaked tile guider is to be installed in the described gib block 17 that send base platform 13 upper surfaces, and described gib block 17 cooperates with the groove downstream of described unbaked tile 3.Described base platform 13 both sides of sending are equipped with carrier chain 14, and described carrier chain 14 is furnished with sprocket wheel 15, are equipped with on the described carrier chain 14 and send base dividing plate 16, and the described base dividing plate 16 that send is for a plurality of, and the described base dividing plate 16 that send is perpendicular to described carrier chain 14 and equidistant the setting.The power intake of described sprocket wheel 15 is connected with reduction box, and described reduction box is connected with motor.Arrow is represented the direction of motion of unbaked tile 3 among Fig. 1.
On the transmission route of described blank-feeding device the unbaked tile molding device is installed, described unbaked tile molding device comprises and is used to hold framed 2 of side around unbaked tile 3 and the described unbaked tile 3 of moulding, described framed 2 tops are equipped with the cope match-plate pattern 4 that is used to push described unbaked tile 3 upper surfaces, the lower bolster 5 that is used to push described unbaked tile 3 lower surfaces is installed in described framed 2, the upper surface of described lower bolster 5 extreme higher positions is concordant with the described upper surface of base platform 13 that send, described cope match-plate pattern 4 is connected with power set, in the present embodiment, described power set are the hydraulic cylinder 6 that is fixedly mounted on the described frame 1.Described lower bolster 5 is connected with resetting means, described resetting means comprises the lower bolster carriage 8 that is installed in described lower bolster 5 bottoms, described lower bolster carriage 8 is provided with the pull bar installing hole, reset lever 9 with described cope match-plate pattern 4 interlocks is installed in the described pull bar installing hole, in the present embodiment, described reset lever 9 is two, fixedly connected with described patrix panel seat 12 in described reset lever 9 upper ends, described reset lever 9 lower ends are passed described pull bar installing hole and can be slided along the hole inwall, the spring 11 that is used for promoting described lower bolster 5 downwards is installed on the described reset lever, described reset lever 9 lower ends are furnished with pull-rod nut 10, described pull-rod nut 10 is positioned at the bottom surface of described lower bolster carriage 8, plays the effect of supporting described lower bolster carriage 8.Arrow is represented the cope match-plate pattern 4 and the direction of motion of lower bolster 5 when carrying out the extrusion modling action among Fig. 2.
Described lower bolster 5 is equipped with stopping means, in the present embodiment, described stopping means is the postive stop baffle 7 that described framed 2 bottoms are fixed with, when lower bolster 5 descends, the lower surface of lower bolster 5 bumps against postive stop baffle 7 will be stopped to descend, and this moment, postive stop baffle 7 played the effect of supporting lower bolster 5; Postive stop baffle 7 is provided with through hole, and described lower bolster carriage 8 passes described through hole and drives described lower bolster 5 does upper and lower motion.Described stopping means can also adopt the positive stop that is installed on the described frame 1, when described positive stop contacts with the bottom surface of described lower bolster carriage 8, plays effect spacing and that support; Described positive stop can also be installed in the bottom surface of described lower bolster carriage 8, when described positive stop contacts with described frame 1, plays position-limiting action.
Actual system watt process is as follows:
Unbaked tile 3 is transported on the blank-feeding device of automatic tile maker, promote by the base dividing plate that send on the carrier chain 14, and guide by gib block, be transported to the upper surface of lower bolster 5, simultaneously, hydraulic cylinder 6 pistons begin to move downward, promoting patrix panel seat 12 and cope match-plate pattern 4 moves downward, patrix panel seat 12 drive reset lever 9 move downward simultaneously, and the pull-rod nut 10 of reset lever 9 lower ends moves downward and break away from the bottom surface of lower bolster carriage 8, and lower bolster carriage 8 loses support, driving lower bolster 5 under the effect of gravity begins to descend, when the lower surface of lower bolster 5 contacts with postive stop baffle 7, lower bolster 5 stop motions, unbaked tile 3 is also static thereupon.In this course, spring 11 on the reset lever 9 is compressed gradually, pushed down lower bolster 5 is provided, lower bolster 5 was in time closely contacted with postive stop baffle 7 before cope match-plate pattern 4 contact unbaked tiles 3, fixing lower bolster 5 in advance, prevent that lower bolster 5 also produces down maneuver in the unbaked tile compression process, influence the moulding of unbaked tile 3 sides.Cope match-plate pattern 4 continues to descend, and up to contacting with unbaked tile 3, at this moment, cope match-plate pattern 4, lower bolster 5 push unbaked tile 3 with framed 2, make unbaked tile 3 moulding.
Afterwards, hydraulic cylinder 6 pistons begin upwards to recall, driving patrix panel seat 12 and cope match-plate pattern 4 moves upward, cope match-plate pattern 4 disengagings contact with unbaked tile 3, simultaneously, patrix panel seat 12 drives reset lever 9 and moves upward, reset lever 9 drives pull-rod nut 10 and moves upward, when pull-rod nut 10 contacts with the bottom surface of lower bolster carriage 8, pull-rod nut 10 just drives lower bolster carriage 8 and moves upward, lower bolster carriage 8 is just asking lower bolster 5 and unbaked tile 3 to move upward simultaneously, and when pattern carrier 8 contacted with the lower surface of postive stop baffle 7 instantly, lower bolster carriage 8 stopped to move upward, lower bolster 5 just stop motion is finished and is resetted, reset lever 9 is held by lower bolster carriage 8 and is stopped to move upward, and patrix panel seat 12 and cope match-plate pattern 4 also stop upwards, hydraulic cylinder 6 piston stop motions.Finish reset after, unbaked tile 3 is sent the base dividing plate to push away lower bolster 5, next piece unbaked tile continues to be transported to the upper surface of lower bolster 5, repeats extrusion modling action just now.
More than in the system watt process, the carrier chain of automatic tile maker and the motion state of hydraulic cylinder piston adopt Programmable Logic Controller (PLC) to control automatically.
More than be the application's a specific embodiment, should be understood that these embodiment only be used to the invention is described and be not used in the restriction the invention scope.Should be understood that in addition those skilled in the art can make various changes or modifications the invention after the content of having read the invention instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.

Claims (8)

1. automatic tile maker, comprise frame, on the described frame blank-feeding device is installed, on the transmission route of described blank-feeding device the unbaked tile molding device is installed, it is characterized in that: described unbaked tile molding device comprises and is used to hold the framed of side around unbaked tile and the described unbaked tile of moulding, described framed top is equipped with the cope match-plate pattern that is used to push described unbaked tile upper surface, describedly the lower bolster that is used to push described unbaked tile lower surface is installed in framed, described cope match-plate pattern is connected with power set, and described lower bolster is connected with resetting means.
2. automatic tile maker as claimed in claim 1, it is characterized in that: described blank-feeding device comprises being installed in and send the base platform on the described frame, the described upper surface of base platform that send is concordant with the upper surface of described lower bolster extreme higher position, the described upper surface of base platform that send is equipped with the unbaked tile guider, the described base platform both sides of sending are equipped with carrier chain, described carrier chain is furnished with sprocket wheel, is equipped with on the described carrier chain to send the base dividing plate, and the described base divider upright of sending is in described carrier chain and equidistant the setting.
3. automatic tile maker as claimed in claim 2 is characterized in that: described unbaked tile guider is to be installed in the described gib block that send base platform upper surface, and described gib block cooperates with the groove downstream of described unbaked tile.
4. automatic tile maker as claimed in claim 2 is characterized in that: the power intake of described sprocket wheel is connected with reduction box, and described reduction box is connected with motor.
5. automatic tile maker as claimed in claim 1 is characterized in that: described power set are the hydraulic cylinder that is fixedly mounted on the described frame.
6. automatic tile maker as claimed in claim 1, it is characterized in that: described resetting means comprises the lower bolster carriage that is installed in described lower bolster bottom, described lower bolster carriage is equipped with the reset lever with described cope match-plate pattern interlock, and described reset lever is at least two.
7. automatic tile maker as claimed in claim 1 is characterized in that: described lower bolster is equipped with stopping means.
8. automatic tile maker as claimed in claim 3 is characterized in that: described stopping means is the postive stop baffle that described framed bottom is fixed with.
CN200910017921A 2009-08-15 2009-08-15 Automatic tile maker Pending CN101633200A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200910017921A CN101633200A (en) 2009-08-15 2009-08-15 Automatic tile maker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200910017921A CN101633200A (en) 2009-08-15 2009-08-15 Automatic tile maker

Publications (1)

Publication Number Publication Date
CN101633200A true CN101633200A (en) 2010-01-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN200910017921A Pending CN101633200A (en) 2009-08-15 2009-08-15 Automatic tile maker

Country Status (1)

Country Link
CN (1) CN101633200A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102451873A (en) * 2010-10-28 2012-05-16 宝钢发展有限公司 Lower mold structure for stamping and flanging in box cap forming process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102451873A (en) * 2010-10-28 2012-05-16 宝钢发展有限公司 Lower mold structure for stamping and flanging in box cap forming process
CN102451873B (en) * 2010-10-28 2014-02-12 宝钢发展有限公司 Lower mold structure for stamping and flanging in box cap forming process

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Open date: 20100127