CN101617712A - Combined type mechanized processing production process of frozen minced fillet - Google Patents
Combined type mechanized processing production process of frozen minced fillet Download PDFInfo
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- CN101617712A CN101617712A CN200910055506A CN200910055506A CN101617712A CN 101617712 A CN101617712 A CN 101617712A CN 200910055506 A CN200910055506 A CN 200910055506A CN 200910055506 A CN200910055506 A CN 200910055506A CN 101617712 A CN101617712 A CN 101617712A
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- 235000019465 surimi Nutrition 0.000 abstract description 4
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Abstract
一种冷冻鱼糜的组合式机械化加工生产流程，包括1号模块、2号模块、3号模块、4号模块、5号模块和6号模块，其中，1号模块：利用连续输送操作平台，去除原料鱼的鱼头、内脏及鱼鳞；利用洗鱼机，清洗去除鱼体/鱼片上的血污及粘液；2号模块：利用采肉机，将鱼肉与鱼骨、鱼皮的分离，并分别输出；3号模块：利用漂洗槽，漂洗碎鱼肉，沥去漂洗水，利用喷淋水幕进一步清洗；4号模块：利用脱水机，除去碎鱼肉/鱼糜中的水份；5号模块：利用精滤机，将鱼筋、细小的鱼皮、鱼刺分别从鱼肉中剔除；6号模块：利用斩拌机，斩(搅)拌碎鱼肉，与添加剂混合乳化后充填成型、包装称量。该加工工艺具有组合式、可调整、便于机械化生产等优点。
A combined mechanized processing and production process for frozen surimi, including No. 1 module, No. 2 module, No. 3 module, No. 4 module, No. 5 module and No. 6 module, wherein, No. 1 module: utilizes the continuous conveying operation platform, Remove the fish head, viscera and fish scales of the raw fish; use the fish washing machine to clean and remove the blood and mucus on the fish body/fish fillet; No. 2 module: use the meat harvester to separate the fish meat from the fish bone and fish skin, and Output separately; No. 3 module: use the rinsing tank to rinse the minced fish meat, drain the rinse water, and use the spray water curtain for further cleaning; No. 4 module: use the dehydrator to remove the water in the minced fish meat/surimi; No. 5 module : Use a fine filter to remove fish tendons, small fish skins, and fish bones from the fish respectively; Module No. 6: Use a chopping machine to chop (stir) and mince the fish, mix and emulsify with additives, fill and shape, and pack and weigh . The processing technology has the advantages of being combined, adjustable, and convenient for mechanized production.
Description
Technical field
The present invention relates to a kind of processing flow process of fish gruel, relate in particular to a kind of Mechanized Processing production procedure of frozen minced fillets.
Background technology
For a long time, frozen minced fillets processing is primary raw material with fish such as wall pollack fish, mackerels always, a kind of typical cod frozen minced fillets main technique flow process comprise three go (promptly decaptitating, scale, go internal organ), adopt meat, rinsing, dehydration, smart filter or the like.
But along with the price depleted day by day, the raw material fish of marine fishes resource constantly rises, the raw material problem becomes the bottleneck of frozen minced fillets and surimi product development.Meanwhile, catch a considerable amount of low value sea water small fish domestic every year, because structure of fish muscle characteristic, individual size are distinguished bigger with present widely used raw material fingerling, existing frozen minced fillets processing technology is not suitable for these small fish of processing, such as dehydration and smart filter link, the needs that have dewater earlier and afterwards push smart filter, the earlier centrifugal smart filter of the needs that have dehydration again, otherwise the frozen minced fillets quality that processes just can't guarantee.
At present, the technology that these small fish is processed into frozen minced fillets is incomplete, especially lack the Mechanized Processing process matched therewith, some kind does not form processing technology, often can only adopt some stand-alone device to add that the mode of a large amount of manual work processes, the operating personnel that need are many, and the mechanization degree of production is low.
Because the kind of small fish is numerous, processing mode respectively has characteristics, urgent hope has a kind of normalized processing technology in the industry, be convenient to instruct fish to be processed into frozen minced fillets with different sizes, more kinds, and dispose corresponding processing equipment, improve the Mechanized Processing degree, thereby improve working (machining) efficiency and end product quality.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of a complete set of frozen minced fillets process technology that adapts to mechanical equalization, can instruct the processing flow process of the fingerling of Different Individual size, different structure of fish muscle characteristics being made frozen minced fillets, and the corresponding processing equipment that can form a complete set of, make that the rotten process velocity of fish is fast, work efficiency is high, quality good.
The present invention is achieved by the following technical solutions:
A kind of combined type mechanized processing flow process of frozen minced fillets is characterized in that:
Described production procedure comprises No. 1 module, No. 2 modules, No. 3 modules, No. 4 modules, No. 5 modules and No. 6 modules;
When a kind of fish of concrete processing is rotten:
Use described whole six kinds of modules, perhaps use wherein plurality of modules;
The module of using by sequence number by little to big flow process, perhaps not according to sequence number by little to big flow process, perhaps part by sequence number by little to big flow process, part not according to sequence number by little to big flow process;
Part of module is reused, and does not perhaps reuse;
Described No. 1 module: a. utilizes continuous conveying operations platform, removes fish head, internal organ and the fish scale of raw material fish; B. utilize fish washer, the fish body/fillet behind removal fish head, internal organ and the fish scale are transported in the cylinder with holes that is in the cooling water, the cylinder rotation is cleaned, and removes blood stains and mucus on fish body, the fillet; Utilize the helical blade on the inner wall of rotary drum when c. cleaning, fish is advanced and discharging;
Described No. 2 modules: utilize flesh separator, push the connection of cleaned fish body, destruction fish-bone, the flesh of fish, the flesh of fish is separated with fish-bone, fish-skin, and isolated minced fish and fish-bone fish-skin are exported respectively;
Described No. 3 modules: a. utilizes potcher, isolated minced fish is transported in the potcher that fills cooling water, stirs minced fish in the cooling welter, then staticly settles the fat and the superficial water of will overflow in the minced fish and discharges; B. utilize the fish stock pump, the band water minced fish that will be positioned at potcher lower floor pumps into the spray sieve; C. utilize the spray sieve, the minced fish drop of rinsing is removed washings, utilize the further clean fish gruel of spray water curtain simultaneously;
Described No. 4 modules: a. utilizes dewaterer, removes excessive moisture in the minced fish, and the minced fish of sloughing behind the moisture content is exported separately; B. the slurries of dewaterer discharge are discharged separately after Separation of Solid and Liquid is handled;
Described No. 5 modules: utilize strainer, the minced fish of rinsing is transported in the net tube, centrifugal smart filter is carried out in the rotation of net tube, and fish muscle, tiny fish-skin, fishbone are separated rejecting from the minced fish meat, and the while is also with the meat refinement;
Described No. 6 modules: a. utilizes cutmixer, cuts and mixes minced fish, will oppress simultaneously and the additive mixing and emulsifying; B. utilize the rotten filling machine of fish, the fish gruel that stirs is filled into die for molding; C. with the rotten packing of the fish weighing that processes.
The present invention relates to the type of process equipment, the mutual independence between the equipment, the versatility of processing method according to the different material fingerling when being processed into frozen minced fillets, 6 technical modules that possess difference in functionality have been integrated out, function, specification that each separate modular had are fixed, then relatively independent between each module, can freely select for use, and carry out the module connection by artificial or easy structure for conveying; Simultaneously, have higher implicated relationship between the equipment of each inside modules, comprise the linking of relative position, feed inlet and outlet, the pairing of technical parameter etc., and the shape of each equipment interface portions position, size, position are adjustable.
Wherein:
No. 1 module is used for the raw material fish is carried out pre-treatment, as scales, decaptitates, goes internal organ etc., and cleaning up through the three fish bodies that go;
No. 2 modules mainly are to utilize flesh separator that the fish-skin in the fish body, the big osteodiastasis of fish are come out, because the fish-bone in the raw material fingerling that has is more, thinner, contain more impurity in the minced fish of separating, be unfavorable for following process, and can influence the mouthfeel of final products, at this time just need to use twice No. 2 modules, the minced fish of separating in first No. 2 modules is imported second No. 2 module again, it is just relatively cleaner to gather the flesh of fish meat that obtains;
No. 3 modules mainly are the fat that utilizes in physical layering and the solubility principle separating fish meat, water-soluble substances, as protein, blood and enzyme, at first minced fish is transported in the potcher that fills cooling water, potcher is built-in with blade, stirring makes the flesh of fish in the cooling welter, water soluble protein in the flesh of fish and fatty stripping, then leave standstill and made flesh of fish precipitation in several minutes, and fat solidifies and float on the washings top layer, overflow this moment and remove to float fat and upper strata washings, isolate fat, then minced fish and washings are transported to the spray sieve, drop removes washings, utilizes the spray water curtain to do further to clean simultaneously, is dissolved in the water soluble protein in the washings this moment, blood separates with minced fish with enzyme;
The function of No. 4 modules mainly is dehydration, in order to meet the demand of rotten freezing consistency of fish and surimi product manufacturer, the water content of finished product frozen minced fillets is generally between 76%～80%, therefore in the frozen minced fillets process, dehydration is necessary, and dehydration equipment commonly used is extrusion dryer, screw extrusion minced fish/fish gruel, the moisture content that squeezes out is overflowed, the rotten output separately of the minced fish after the dehydration/fish.
The function of No. 5 modules mainly is: will filter through adopting the fish muscle that still contains in the minced fish after meat, the rinsing, tiny fish-skin, fishbone etc., to guarantee the quality of frozen minced fillets, simultaneously with the pulp refinement.Because requiring of muscle property and the processing quality of the flesh of fish is different, the needs that the flesh of fish after No. 3 modules processing has enter module No. 4 again through No. 5 modules earlier, and the needs that have are first to enter module No. 5 again through No. 4 modules.For the common flesh of fish, horizontal strainer generally is directly used in the flesh of fish after the module processing No. 3, enters the module processed after the filtration again No. 4; And at the flesh of fish of high swelling, because the flesh of fish through No. 3 modules processing, has been removed water soluble protein, and expand through soaking, if carrying out essence earlier filters, dewatering can be very difficult again.Need this moment elder generation through No. 4 modules, the dehydration back is generally selected vertical strainer here for use through No. 5 smart filters of module.
The function of No. 6 modules mainly be cut mix minced fish, further with the pulp refinement, and with fish rotten with the additive mixing and emulsifying after, filling moulding, packing weighing.
The present invention is according to the difference of structure of fish muscle characteristic, individual size, quality requirements, by loaded down with trivial details various processing technology in the rotten processing of existing fish is integrated, simplifies, is adjusted, six big technical modules of frozen minced fillets processing have been set up, each technical module all comprises corresponding processing step, is realized by some process equipments, adding only needs to call corresponding technical module and make up according to concrete raw material fingerling, quality requirements man-hour, just can form the complete production technology at a certain specific fingerling, some quality requirements; Simultaneously, call corresponding apparatus in these technical modules, be combined into corresponding frozen minced fillets complete equipment for processing, just can realize the mechanization production of frozen minced fillets.Has relative independence between above-mentioned 6 technical modules, has certain continuity again between each technology of inside modules, this dividing mode, help the flexible combination in concrete processing, also help from now on certain technology, the stand-alone device of a certain inside modules being improved separately, thereby improve a whole set of production technology level.
Beneficial effect of the present invention is:
1, can realize that all fish are made into the technological process of frozen minced fillets;
2, adopt the modular compound mode to instruct the frozen minced fillets processing of various different material fingerlings, different quality requirements, wide accommodation makes up flexibly;
3, code requirement equalization can guarantee the quality of frozen minced fillets product;
4, help carrying out the Mechanized Processing operation, adopt modularization, combined type, can improve each mechanical structures respectively to unit, Development of Module, improvement, thereby improve the working (machining) efficiency and the product quality of whole process;
5, help equipment supplier's exploitation, development, processing, sale equipment, needn't develop, process a cover special equipment respectively to various users, at different user, the equipment supplier only needs to select to make up configuration device by user's needs, thereby reduces the input burden on the research and development manufacturing cost reduction subscriber equipment.
6, help falling originally of frozen minced fillets manufacturer, if the raw material fingerling of manufacturer changes, then producer is after buying a complete set of production equipment, only need to select the combination configuration device, build mechanical production line according to concrete technical module, need not all to purchase a cover production equipment, thereby avoid the overlapping investment of user on equipment at every kind of fingerling.
Description of drawings
Fig. 1 is the schematic diagram of six functional modules
Fig. 2,3,4 is respectively the flow sheet of the different processing modes of three kinds of fish
The specific embodiment
Below in conjunction with concrete fingerling, the combined type mechanized processing flow process of frozen minced fillets of the present invention is done a step explanation.
As shown in Figure 1, six technical modules for the combined type mechanized processing flow process of frozen minced fillets of the present invention, these six technical modules are when being combined into the frozen minced fillets Mechanized Processing production procedure of concrete certain fingerling, order is that adjustable, certain concrete module can be used again, and certain concrete module is optional.
As shown in Figure 2, bigger for individuality, fat is more, the ocean fish that the fish-bone fishbone is less, as the wall pollack fish, its frozen minced fillets adds and adopts module → No. 2 module → No. 3 module → No. 3 module → No. 3 module → No. 5 module → No. 4 module → No. 6 modules man-hour No. 1, wherein No. 3 modules have been used 3 times, promptly need the minced fish that obtains through No. 2 module collections is carried out three rinsings, and after each rinsing all through once spraying program, this is fatty more because of what contain in this type of fish, only the fat that is mingled with in the minced fish after the rinsing once is still a lot, the effect of rinsing secondary is still undesirable, and three rinsings just can reach cleaning performance preferably.Because No. 5 modules carried out before No. 4 modules, so what select for use in No. 5 modules is horizontal strainer.
As shown in Figure 3, for the thin but small fish of meat exquisiteness of swelling height, many muscle of squama thorniness, as plum fish, red coat, Chizhang fish etc., adopt No. 1 module → No. 2 module → No. 2 module → No. 3 module → No. 3 module → No. 4 module → No. 5 module → No. 6 modules when being processed into frozen minced fillets.Because the squama thorniness is thin in this type of fish, so No. 2 modules have used twice, No. 3 module rinsings have simultaneously also carried out twice, reach the purpose of thorough removal impurity, the rotten mouthfeel of assurance fish.In addition, because No. 5 modules carry out after No. 4 modules, so what select for use in No. 5 modules is vertical strainer.
As shown in Figure 4, for cod row, because steck is very clean, do not need to carry out the cleaning after pre-treatment and the pre-treatment, frozen minced fillets adds and need not module man-hour No. 1, adopts module → No. 3 module → No. 4 module → No. 5 module → No. 6 modules No. 2.
Claims (6)
1. the combined type mechanized processing flow process of a frozen minced fillets is characterized in that:
Described production procedure comprises No. 1 module, No. 2 modules, No. 3 modules, No. 4 modules, No. 5 modules and No. 6 modules;
When a kind of fish of concrete processing is rotten:
Use described whole six kinds of modules, perhaps use wherein plurality of modules;
The module of using by sequence number by little to big flow process, perhaps not according to sequence number by little to big flow process, perhaps part by sequence number by little to big flow process, part not according to sequence number by little to big flow process;
Part of module is reused, and does not perhaps reuse;
Described No. 1 module: a. utilizes continuous conveying operations platform, removes fish head, internal organ and the fish scale of raw material fish; B. utilize fish washer, the fish body/fillet behind removal fish head, internal organ and the fish scale are transported in the cylinder with holes that is in the cooling water, the cylinder rotation is cleaned, and removes blood stains and mucus on fish body, the fillet; Utilize the helical blade on the inner wall of rotary drum when c. cleaning, fish is advanced and discharging;
Described No. 2 modules: utilize flesh separator, push the connection of cleaned fish body, destruction fish-bone, the flesh of fish, the flesh of fish is separated with fish-bone, fish-skin, and isolated minced fish and fish-bone fish-skin are exported respectively;
Described No. 3 modules: a. utilizes potcher, isolated minced fish is transported in the potcher that fills cooling water, stirs minced fish in the cooling welter, then staticly settles the fat and the superficial water of will overflow in the minced fish and discharges; B. utilize the fish stock pump, the band water minced fish that will be positioned at potcher lower floor pumps into the spray sieve; C. utilize the spray sieve, the minced fish drop of rinsing is removed washings, utilize the further clean fish gruel of spray water curtain simultaneously;
Described No. 4 modules: a. utilizes dewaterer, removes excessive moisture in the minced fish, and the minced fish of sloughing behind the moisture content is exported separately; B. the slurries of dewaterer discharge are discharged separately after Separation of Solid and Liquid is handled;
Described No. 5 modules: utilize strainer, the minced fish of rinsing is transported in the net tube, centrifugal smart filter is carried out in the rotation of net tube, and fish muscle, tiny fish-skin, fishbone are separated rejecting from the minced fish meat, and the while is also with the meat refinement;
Described No. 6 modules: a. utilizes cutmixer, cuts and mixes minced fish, will oppress simultaneously and the additive mixing and emulsifying; B. utilize the rotten filling machine of fish, the fish gruel that stirs is filled into die for molding; C. with the rotten packing of the fish weighing that processes.
2. the combined type mechanized processing flow process of frozen minced fillets according to claim 1 is characterized in that: when specifically processing a kind of frozen minced fillets, if No. 5 modules were used before No. 4 modules, what use in No. 5 modules is horizontal strainer.
3. the combined type mechanized processing flow process of frozen minced fillets according to claim 1 is characterized in that: when specifically processing a kind of frozen minced fillets, if No. 5 modules are used after No. 4 modules, what use in No. 5 modules is vertical strainer.
4. the combined type mechanized processing flow process of frozen minced fillets according to claim 1 is characterized in that: adopt No. 1 module → No. 2 module → No. 3 module → No. 3 module → No. 3 module → No. 5 module → No. 4 module → No. 6 modules when specifically processing a kind of frozen minced fillets.
5. the combined type mechanized processing flow process of frozen minced fillets according to claim 1 is characterized in that: adopt No. 1 module → No. 2 module → No. 2 module → No. 3 module → No. 3 module → No. 4 module → No. 5 module → No. 6 modules when specifically processing a kind of frozen minced fillets.
6. the combined type mechanized processing flow process of frozen minced fillets according to claim 1 is characterized in that: adopt No. 2 module → No. 3 module → No. 4 module → No. 5 module → No. 6 modules when specifically processing a kind of frozen minced fillets.
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101897447A (en) * | 2010-06-25 | 2010-12-01 | 中国水产科学研究院渔业机械仪器研究所 | Stirring and filling machine for surimi material |
| CN102461765A (en) * | 2010-11-15 | 2012-05-23 | 厦门华顺民生食品有限公司 | Processing method for separating surimi fat and centrifugal fat removal device applied to processing method |
| CN103283806A (en) * | 2013-06-20 | 2013-09-11 | 中国水产科学研究院渔业机械仪器研究所 | Horizontal multistage roller scaling apparatus for processing large number of freshwater fish, and scaling method thereof |
| CN103815441A (en) * | 2013-12-11 | 2014-05-28 | 湖北莱克水产食品股份有限公司 | Preparation method of frozen freshwater minced fillets by taking silver carps as raw materials |
| CN105685197A (en) * | 2016-04-21 | 2016-06-22 | 舟山腾新食品有限公司 | Full-automatic fish meat acquisition device |
| CN105685196B (en) * | 2016-04-21 | 2018-07-20 | 舟山腾新食品有限公司 | A kind of flesh of fish full-automatic acquisition method |
| CN108433046A (en) * | 2018-02-26 | 2018-08-24 | 海南远生渔业有限公司 | The bone and flesh squama isolation technics of Tilapia mossambica and its preparation method of squama product |
| CN113647579A (en) * | 2021-08-13 | 2021-11-16 | 福建省力诚食品有限公司 | Processing system and processing technology of cod intestines |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1528153A (en) * | 2003-10-17 | 2004-09-15 | 华南农业大学 | Antifreeze agent for frozen surimi of bighead carp and its application |
| CN100563468C (en) * | 2007-06-08 | 2009-12-02 | 武汉工业学院 | Utilize microbial fermentation to improve the processing method of the rotten bowel lavage product special flavour of fish |
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2009
- 2009-07-28 CN CN200910055506A patent/CN101617712B/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101897447A (en) * | 2010-06-25 | 2010-12-01 | 中国水产科学研究院渔业机械仪器研究所 | Stirring and filling machine for surimi material |
| CN102461765A (en) * | 2010-11-15 | 2012-05-23 | 厦门华顺民生食品有限公司 | Processing method for separating surimi fat and centrifugal fat removal device applied to processing method |
| CN103283806A (en) * | 2013-06-20 | 2013-09-11 | 中国水产科学研究院渔业机械仪器研究所 | Horizontal multistage roller scaling apparatus for processing large number of freshwater fish, and scaling method thereof |
| CN103283806B (en) * | 2013-06-20 | 2014-09-17 | 中国水产科学研究院渔业机械仪器研究所 | Horizontal multistage roller scaling apparatus for processing large number of freshwater fish, and scaling method thereof |
| CN103815441A (en) * | 2013-12-11 | 2014-05-28 | 湖北莱克水产食品股份有限公司 | Preparation method of frozen freshwater minced fillets by taking silver carps as raw materials |
| CN105685197A (en) * | 2016-04-21 | 2016-06-22 | 舟山腾新食品有限公司 | Full-automatic fish meat acquisition device |
| CN105685196B (en) * | 2016-04-21 | 2018-07-20 | 舟山腾新食品有限公司 | A kind of flesh of fish full-automatic acquisition method |
| CN105685197B (en) * | 2016-04-21 | 2018-07-20 | 舟山腾新食品有限公司 | A kind of full-automatic harvester of the flesh of fish |
| CN108433046A (en) * | 2018-02-26 | 2018-08-24 | 海南远生渔业有限公司 | The bone and flesh squama isolation technics of Tilapia mossambica and its preparation method of squama product |
| CN113647579A (en) * | 2021-08-13 | 2021-11-16 | 福建省力诚食品有限公司 | Processing system and processing technology of cod intestines |
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