CN101617712B - Combined type mechanized processing production process of frozen minced fillet - Google Patents
Combined type mechanized processing production process of frozen minced fillet Download PDFInfo
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- CN101617712B CN101617712B CN200910055506A CN200910055506A CN101617712B CN 101617712 B CN101617712 B CN 101617712B CN 200910055506 A CN200910055506 A CN 200910055506A CN 200910055506 A CN200910055506 A CN 200910055506A CN 101617712 B CN101617712 B CN 101617712B
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Abstract
The invention relates to a combined type mechanized processing production process of frozen minced fillet, which comprises a No.1 module, a No.2 module, a No.3 module, a No.4 module, a No.5 module and a No.6 module, wherein the No.1 module removes fish head, viscera and fish scale of a raw material fish by utilizing a continuous transmission operation platform; the blood and the mucus on a fish body/fillet are washed and removed by a fish washing machine; the No.2 module separates fish meat, fish bones and fish skin by a meat collecting machine and respectively outputs the fish meat, the fish bones and the fish skin; the No.3 module rinses the minced fish meat by a rinsing groove, leaches rinsing water and further washes the minced fish meat by spraying water curtain; the No.4 module removes the water in the minced fish meat/ minced fillet by a dewatering machine; the No.5 module respectively removes fish tendon, thin fish skin and the fish bones from the fish meat by a fine filter; the No.6 module chops (stirs) the minced fish meat by a chopping and stirring machine, after the minced fish meat is mixed and emulsified with additive, the mixture is filled, molded, packaged and weighed by the No.6 module. The processing process has the advantages of combined type, adjustability, convenient mechanized production, and the like.
Description
Technical field
The present invention relates to the rotten processing flow process of a kind of fish, relate in particular to a kind of Mechanized Processing production procedure of frozen minced fillets.
Background technology
For a long time, frozen minced fillets processing is primary raw material with fish such as wall pollack fish, mackerels always, a kind of typical cod frozen minced fillets main technique flow process comprise three go (promptly decaptitating, scale, go internal organ), adopt meat, rinsing, dehydration, smart filter or the like.
But along with the price depleted day by day, the raw material fish of marine fishes resource constantly rises, the raw material problem becomes the bottleneck of frozen minced fillets and surimi product development.Meanwhile; Catch a considerable amount of low value sea water small fish domestic every year, because structure of fish muscle characteristic, individual size and present widely used raw material fingerling difference are bigger, existing frozen minced fillets processing technology is not suitable for handling these small fish of processing; Such as dehydration and smart filter link; The needs that have dewater earlier and afterwards push smart filter, the earlier centrifugal smart filter of the needs that have dehydration again, otherwise the frozen minced fillets quality that processes just can't guarantee.
At present; The technology that these small fish is processed into frozen minced fillets is incomplete; Especially lack the Mechanized Processing process matched therewith, some kind does not form processing technology, often can only adopt some stand-alone device to add that the mode of a large amount of manual work processes; The operating personnel that need are many, and the mechanization degree of production is low.
Because the kind of small fish is numerous, processing mode respectively has characteristics; Urgent hope has a kind of normalized processing technology in the industry; Be convenient to instruct fish to be processed into frozen minced fillets with different sizes, more kinds; And dispose corresponding processing equipment, improve the Mechanized Processing degree, thereby improve working (machining) efficiency and end product quality.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of a complete set of frozen minced fillets process technology that adapts to mechanized; Can instruct the fingerling of Different Individual size, different structure of fish muscle characteristics is processed the processing flow process of frozen minced fillets; And the corresponding processing equipment that can form a complete set of, make that the rotten process velocity of fish is fast, work efficiency is high, quality good.
The present invention realizes through following technical scheme:
A kind of combined type mechanized processing flow process of frozen minced fillets is characterized in that:
Said production procedure comprises No. 1 module, No. 2 modules, No. 3 modules, No. 4 modules, No. 5 modules and No. 6 modules;
When a kind of fish of concrete processing is rotten:
Use said whole six kinds of modules, perhaps use wherein plurality of modules;
The module of using by sequence number by little to big flow process, perhaps not according to sequence number by little to big flow process, perhaps part by sequence number by little to big flow process, part not according to sequence number by little to big flow process;
Part of module is reused, and does not perhaps reuse;
Said No. 1 module: a. utilizes continuous conveying operations platform, removes fish head, internal organ and the fish scale of raw material fish; B. utilize fish washer, the fish body/fillet behind removal fish head, internal organ and the fish scale are transported in the cylinder with holes that is in the cooling water, the cylinder rotation is cleaned, and removes blood stains and mucus on fish body, the fillet; Utilize the helical blade on the inner wall of rotary drum when c. cleaning, fish is advanced and discharging;
Said No. 2 modules: utilize flesh separator, push the connection of cleaned fish body, destruction fish-bone, the flesh of fish, the flesh of fish is separated with fish-bone, fish-skin, and isolated minced fish and fish-bone fish-skin are exported respectively;
Said No. 3 modules: a. utilizes potcher, isolated minced fish is transported in the potcher that fills cooling water, stirs minced fish in the cooling welter, then staticly settles fat of overflowing in the minced fish and superficial water are discharged; B. utilize the fish stock pump, the band water minced fish that will be positioned at potcher lower floor pumps into the spray sieve; C. utilize the spray sieve, the minced fish drop of rinsing is removed washings, utilize the further clean fish of spray water curtain rotten simultaneously;
Said No. 4 modules: a. utilizes dewaterer, removes excessive moisture in the minced fish, and the minced fish of sloughing behind the moisture content is exported separately; B. the slurries of dewaterer discharge are discharged separately after Separation of Solid and Liquid is handled;
Said No. 5 modules: utilize strainer, the minced fish of rinsing is transported in the net tube, centrifugal smart filter is carried out in the rotation of net tube, and fish muscle, tiny fish-skin, fishbone are separated rejecting from the minced fish meat, and the while is also with the meat refinement;
Said No. 6 modules: a. utilizes cutmixer, cuts and mixes minced fish, will oppress simultaneously and the additive mixing and emulsifying; B. utilize the rotten filling machine of fish, the fish gruel that stirs is filled into die for molding; C. with the weighing of the rotten packing of the fish that processes.
The present invention relates to the type of process equipment, the mutual independence between the equipment, the versatility of processing method according to the different material fingerling when being processed into frozen minced fillets; 6 technical modules that possess difference in functionality have been integrated out; Function, specification that each separate modular had are fixed; Then relatively independent between each module, can freely select for use, and carry out the module connection through manual work or easy structure for conveying; Simultaneously, have higher implicated relationship between the equipment of each inside modules, comprise the linking of relative position, feed inlet and outlet, the pairing of technical parameter etc., and the shape of each equipment interface portions position, size, position are adjustable.
Wherein:
No. 1 module is used for the raw material fish is carried out pre-treatment, as scales, decaptitates, goes internal organ etc., and cleaning up through the three fish bodies that go;
No. 2 modules mainly are to utilize flesh separator that the fish-skin in the fish body, the big osteodiastasis of fish are come out; Because the fish-bone in the raw material fingerling that has is more, thinner, contains more impurity in the minced fish of separating, and is unfavorable for following process; And can influence the mouthfeel of final products; At this time just need to use twice No. 2 modules, the minced fish of separating in first No. 2 modules is imported second No. 2 module again, it is just relatively cleaner to gather the flesh of fish meat that obtains;
No. 3 module mainly is fat, the water-soluble substances that utilizes in physical layering and the solubility principle separating fish meat, like protein, blood and enzyme, at first minced fish is transported in the potcher that fills cooling water; Potcher is built-in with blade, stirs to make the flesh of fish in cooling welter, water soluble protein in the flesh of fish and fatty stripping; Then leave standstill and made flesh of fish deposition in several minutes; And fat solidifies and float on the washings top layer, overflows this moment to remove to float fat and upper strata washings, isolates fat; Then minced fish and washings are transported to the spray sieve; Drop removes washings, utilizes the spray water curtain to do further to clean simultaneously, and water soluble protein, blood and the enzyme that be dissolved in the washings this moment separate with minced fish;
The function of No. 4 modules mainly is dehydration, and in order to meet the demand of rotten freezing consistency of fish and surimi product manufacturer, the water content of finished product frozen minced fillets is generally between 76%～80%; Therefore in the frozen minced fillets process; Dehydration is necessary, and dehydration equipment commonly used is extrusion dryer, and screw extrusion minced fish/fish is rotten; The moisture content that squeezes out is overflowed, the rotten output separately of the minced fish after the dehydration/fish.
The function of No. 5 modules mainly is: will pass through the fish muscle that still contains in the minced fish of adopting after meat, the rinsing, tiny fish-skin, fishbone etc. and filter, to guarantee the quality of frozen minced fillets, simultaneously with the pulp refinement.Because requiring of muscle property and the processing quality of the flesh of fish is different, the needs that the flesh of fish after No. 3 modules processing has get into module No. 4 through No. 5 modules earlier again, and the needs that have are first to get into module No. 5 again through No. 4 modules.For the common flesh of fish, horizontal strainer generally directly is used for the flesh of fish after the module processing No. 3, gets into the module processed after the filtration again No. 4; And to the flesh of fish of high swelling property, because the flesh of fish through No. 3 modules processing, has been removed water soluble protein, and expand through soaking, if carry out essence filter earlier, dewatering can be very difficult again.Need this moment elder generation through No. 4 modules, the dehydration back is generally selected vertical strainer here for use through No. 5 smart filters of module.
The function of No. 6 modules mainly be cut mix minced fish, further with the pulp refinement, and with fish rotten with the additive mixing and emulsifying after, filling moulding, packing weighing.
The present invention is according to the difference of structure of fish muscle characteristic, individual size, quality requirements; Through loaded down with trivial details various processing technology in the rotten processing of existing fish is integrated, simplifies, is adjusted; Six big technical modules of frozen minced fillets processing have been set up; Each technical module all comprises corresponding processing step, is realized by some process equipments; Adding only needs to call corresponding technical module and make up according to concrete raw material fingerling, quality requirements man-hour, just can form the complete production technology that is directed against a certain specific fingerling, some quality requirements; Simultaneously, call corresponding apparatus in these technical modules, be combined into corresponding frozen minced fillets complete equipment for processing, just can realize the mechanization production of frozen minced fillets.Has relative independence between above-mentioned 6 technical modules; Has certain continuity again between each technology of inside modules; This dividing mode; Help the flexible combination in concrete processing, also help from now on certain technology, the stand-alone device of a certain inside modules being improved separately, thereby improve a whole set of production technology level.
Beneficial effect of the present invention is:
1, can realize that all fish are made into the technological process of frozen minced fillets;
2, adopt the modular compound mode to instruct the frozen minced fillets processing of various different material fingerlings, different quality requirements, wide accommodation makes up flexibly;
3, code requirement equalization can guarantee the quality of frozen minced fillets product;
4, help carrying out the Mechanized Processing operation, adopt modularization, combined type, can improve each mechanical structures, thereby improve the working (machining) efficiency and the product quality of whole machining process process respectively to unit, Development of Module, improvement;
5, help equipment supplier's exploitation, development, processing, sale equipment; Needn't develop, process a cover special equipment respectively to various users; To different user; The equipment supplier only needs to select combining and configuring equipment by user's needs, reduces the input burden on the subscriber equipment thereby reduce the research and development manufacturing cost.
6, help falling originally of frozen minced fillets manufacturer; If the raw material fingerling of manufacturer changes; Then producer is after buying a complete set of production equipment; Only need to select combining and configuring equipment, build mechanical production line, need not all to purchase a cover production equipment, thereby avoid the overlapping investment of user on equipment to every kind of fingerling according to concrete technical module.
Description of drawings
Fig. 1 is the sketch map of six functional modules
Fig. 2,3,4 is respectively the flow sheet of the different processing modes of three kinds of fish
The specific embodiment
Below in conjunction with concrete fingerling, the combined type mechanized processing flow process of frozen minced fillets of the present invention is done a step explanation.
As shown in Figure 1; Six technical modules for the combined type mechanized processing flow process of frozen minced fillets of the present invention; These six technical modules are when being combined into the frozen minced fillets Mechanized Processing production procedure of concrete certain fingerling; Order is that adjustable, certain concrete module can be used again, and certain concrete module is optional.
As shown in Figure 2; For the ocean fish that individuality is big, fat is more, the fish-bone fishbone is less, like the wall pollack fish, its frozen minced fillets adds and adopts module → No. 2 module → No. 3 module → No. 3 module → No. 3 module → No. 5 module → No. 4 module → No. 6 modules man-hour No. 1; Wherein No. 3 modules have been used 3 times; Promptly need carry out three rinsings to the minced fish that obtains through No. 2 module collections, and after each rinsing all through once spraying program, this be because contain in this type of fish fatty more; The fat that only is mingled with in the minced fish after the rinsing once effects still a lot, the rinsing secondary are still undesirable, and three rinsings just can reach cleaning performance preferably.Because No. 5 modules were carried out before No. 4 modules, so what select for use in No. 5 modules is horizontal strainer.
As shown in Figure 3; High for swelling property, many muscle of squama thorniness thin but the fine and smooth small fish of meat; Like plum fish, red coat, Chizhang fish etc., adopt No. 1 module → No. 2 module → No. 2 module → No. 3 module → No. 3 module → No. 4 module → No. 5 module → No. 6 modules when being processed into frozen minced fillets.Because the squama thorniness is thin in this type of fish, so No. 2 modules have used twice, No. 3 module rinsings have simultaneously also carried out twice, reach the purpose of thorough removal impurity, the rotten mouthfeel of assurance fish.In addition, because No. 5 modules carry out after No. 4 modules, so what select for use in No. 5 modules is vertical strainer.
As shown in Figure 4, for cod row,, need not carry out the cleaning after pre-treatment and the pre-treatment because steck is very clean, frozen minced fillets adds and need not module man-hour No. 1, adopts module → No. 3 module → No. 4 module → No. 5 module → No. 6 modules No. 2.
Claims (2)
1. the combined type mechanized processing flow process of a frozen minced fillets is characterized in that:
Said production procedure comprises No. 1 module, No. 2 modules, No. 3 modules, No. 4 modules, No. 5 modules and No. 6 modules;
Said No. 1 module: a. utilizes continuous conveying operations platform, removes fish head, internal organ and the fish scale of raw material fish; B. utilize fish washer, the fish body/fillet behind removal fish head, internal organ and the fish scale are transported in the cylinder with holes that is in the cooling water, the cylinder rotation is cleaned, and removes blood stains and mucus on fish body, the fillet; Utilize the helical blade on the inner wall of rotary drum when c. cleaning, fish is advanced and discharging;
Said No. 2 modules: utilize flesh separator, push the connection of cleaned fish body, destruction fish-bone, the flesh of fish, the flesh of fish is separated with fish-bone, fish-skin, and isolated minced fish and fish-bone fish-skin are exported respectively;
Said No. 3 modules: a. utilizes potcher, isolated minced fish is transported in the potcher that fills cooling water, stirs minced fish in the cooling welter, then staticly settles fat of overflowing in the minced fish and superficial water are discharged; B. utilize the fish stock pump, the band water minced fish that will be positioned at potcher lower floor pumps into the spray sieve; C. utilize the spray sieve, the minced fish drop of rinsing is removed washings, utilize the further clean fish of spray water curtain rotten simultaneously;
Said No. 4 modules: a. utilizes dewaterer, removes excessive moisture in the minced fish, and the minced fish of sloughing behind the moisture content is exported separately; B. the slurries of dewaterer discharge are discharged separately after Separation of Solid and Liquid is handled;
Said No. 5 modules: utilize strainer, the minced fish of rinsing is transported in the net tube, centrifugal smart filter is carried out in the rotation of net tube, and fish muscle, tiny fish-skin, fishbone are separated rejecting from the minced fish meat, and the while is also with the meat refinement;
Said No. 6 modules: a. utilizes cutmixer, cuts and mixes minced fish, will oppress simultaneously and the additive mixing and emulsifying; B. utilize the rotten filling machine of fish, the fish gruel that stirs is filled into die for molding; C. with the weighing of the rotten packing of the fish that processes;
For plum fish, red coat, Chizhang fish, adopt module → No. 2 module → No. 2 module → No. 3 module → No. 3 module → No. 5 module → No. 4 module → No. 6 modules No. 1.
2. the combined type mechanized processing flow process of frozen minced fillets according to claim 1 is characterized in that: when specifically processing a kind of frozen minced fillets, if No. 5 modules were used before No. 4 modules, what use in No. 5 modules is horizontal strainer.
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| CN200910055506A CN101617712B (en) | 2009-07-28 | 2009-07-28 | Combined type mechanized processing production process of frozen minced fillet |
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| CN200910055506A CN101617712B (en) | 2009-07-28 | 2009-07-28 | Combined type mechanized processing production process of frozen minced fillet |
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| CN101617712B true CN101617712B (en) | 2012-09-05 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101897447A (en) * | 2010-06-25 | 2010-12-01 | 中国水产科学研究院渔业机械仪器研究所 | Stirring and stowing machine of minced fillet material |
| CN102461765A (en) * | 2010-11-15 | 2012-05-23 | 厦门华顺民生食品有限公司 | Processing method for separating surimi fat and centrifugal fat removal device applied to processing method |
| CN103283806B (en) * | 2013-06-20 | 2014-09-17 | 中国水产科学研究院渔业机械仪器研究所 | Horizontal multistage roller scaling apparatus for processing large number of freshwater fish, and scaling method thereof |
| CN103815441A (en) * | 2013-12-11 | 2014-05-28 | 湖北莱克水产食品股份有限公司 | Preparation method of frozen freshwater minced fillets by taking silver carps as raw materials |
| CN105685196B (en) * | 2016-04-21 | 2018-07-20 | 舟山腾新食品有限公司 | A kind of flesh of fish full-automatic acquisition method |
| CN105685197B (en) * | 2016-04-21 | 2018-07-20 | 舟山腾新食品有限公司 | A kind of full-automatic harvester of the flesh of fish |
| CN108433046A (en) * | 2018-02-26 | 2018-08-24 | 海南远生渔业有限公司 | The bone and flesh squama isolation technics of Tilapia mossambica and its preparation method of squama product |
| CN113647579A (en) * | 2021-08-13 | 2021-11-16 | 福建省力诚食品有限公司 | Processing system and processing technology of cod intestines |
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| CN1528153A (en) * | 2003-10-17 | 2004-09-15 | 华南农业大学 | Antifreeze agent for variegated carp frozen surimi paste |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1528153A (en) * | 2003-10-17 | 2004-09-15 | 华南农业大学 | Antifreeze agent for variegated carp frozen surimi paste |
| CN101073416A (en) * | 2007-06-08 | 2007-11-21 | 武汉工业学院 | Method for processing minced fish flavour sausage by microbe fermentation |
Non-Patent Citations (2)
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| 王丽哲编著.水产品实用加工技术.<水产品实用加工技术>.2000,11-14. * |
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