A kind of silicon ingot cutting fret saw
Technical field
The present invention relates to the cutting equipment technical field in a kind of manufacture of solar cells, especially a kind of silicon ingot cutting fret saw.
Background technology
At present, during polysilicon, the hard spot broken string often takes place scroll saw in cutting, and it is very big often to cause broken string to cut damage, and often simultaneously damages guide wheel, brings very big economic loss.The hard spot broken string is because excessive the causing of line bow if can find in time that the line bow is unusual, just can be avoided broken string.
Summary of the invention
Technical problem to be solved by this invention is: a kind of silicon ingot cutting fret saw is provided, can effectively avoids the fracture of scroll saw line of cut.
The technical solution adopted for the present invention to solve the technical problems is: a kind of silicon ingot cutting fret saw; Comprise two guide wheels, be surrounded on the line of cut in two guide wheel outsides and place the inboard guide wheel backplate of two guide wheels; When line of cut cutting silicon ingot; Line of cut can produce line bow d; Below line of cut, be provided with the contact warning arresting gear that anti-principal vertical line bow d surpasses its maximum permissible value, should contact warning arresting gear after line of cut touches contact warning arresting gear control silicon ingot cutting fret saw shutdown of reporting to the police automatically.
When using Switzerland HCT scroll saw, the line of cut diameter is 140um, and diamond dust is No. 1200 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 8mm;
When using Switzerland HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 6mm;
When using Switzerland HCT scroll saw, the line of cut diameter is 140um, and diamond dust is No. 1500 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 8.5mm;
When using Switzerland HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1500 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 6.5mm;
When using Switzerland HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cutting 8 cun monocrystalline, limiting line bow d maximum permissible value is 9mm;
When using Switzerland HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1500 sands, and when cutting 8 cun monocrystalline, limiting line bow d maximum permissible value is 9.5mm;
When using Switzerland MB scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 5mm;
When using Switzerland MB scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1500 sands, and when cutting 8 cun monocrystalline, limiting line bow d maximum permissible value is 5.5mm;
When using Switzerland MB scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cut 8 cun unidirectional polycrystalline, limiting line, to bend the d maximum permissible value be 7mm;
When using Switzerland HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cut 8 cun two-way polycrystalline, limiting line, to bend the d maximum permissible value be 9mm.
Contact warning arresting gear comprises grounded metal spare and grounding alarm arresting gear, grounded metal spare ground connection, and the grounding alarm arresting gear is connected with line of cut.
Grounded metal spare places on the guide wheel backplate.
The invention has the beneficial effects as follows: unusual through timely discovery line bow, machine down is reported to the police, avoided broken string, reduce to minimum to economic loss.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a silicon ingot cutting fret saw structural representation in working order;
Fig. 2 is the perspective view of guide wheel backplate.
Wherein: 1, guide wheel, 2, line of cut, 3, the guide wheel backplate, 4, silicon ingot, 5, grounded metal spare, 6, the grounding alarm arresting gear.
The specific embodiment
A kind of thread-breakage protecting of silicon ingot cutting fret saw; The detection alarm arresting gear that anti-principal vertical line bow d surpasses its maximum permissible value is set below the line of cut 2 of silicon ingot cutting fret saw; When the line bow d that detects line of cut 2 when the detection alarm arresting gear surpassed maximum permissible value, this detection alarm arresting gear control silicon ingot cutting fret saw was reported to the police automatically and is also shut down.
When using Switzerland HCT scroll saw, the line of cut diameter is 140um, and diamond dust is No. 1200 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 8mm; When using Switzerland HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 6mm; When using Switzerland HCT scroll saw, the line of cut diameter is 140um, and diamond dust is No. 1500 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 8.5mm; When using auspicious HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1500 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 6.5mm; When using Switzerland HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cutting 8 cun monocrystalline, limiting line bow d maximum permissible value is 9mm; When using Switzerland HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1500 sands, and when cutting 8 cun monocrystalline, limiting line bow d maximum permissible value is 9.5mm; When using Switzerland MB scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cutting 6 cun monocrystalline, limiting line bow d maximum permissible value is 5mm; When using Switzerland MB scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1500 sands, and when cutting 8 cun monocrystalline, limiting line bow d maximum permissible value is 5.5mm; When using Switzerland MB scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cut 8 cun unidirectional polycrystalline, limiting line, to bend the d maximum permissible value be 7mm; When using Switzerland HCT scroll saw, the line of cut diameter is 120um, and diamond dust is No. 1200 sands, and when cut 8 cun two-way polycrystalline, limiting line, to bend the d maximum permissible value be 9mm.
As shown in Figure 1; A kind of application rights requires the silicon ingot cutting fret saw of 1 described thread-breakage protecting; Comprise two guide wheels 1, be surrounded on the line of cut 2 in two guide wheel 1 outsides and place the inboard guide wheel backplate 3 of two guide wheels 1 that when line of cut 2 cutting silicon ingots 4, line of cut 2 can produce lines bow d; Below line of cut 2, be provided with the contact warning arresting gear that anti-principal vertical line bow d surpasses its maximum permissible value, this silicon ingot cutting fret saw shutdown of reporting to the police automatically after line of cut 2 touches contact warning arresting gear.Contact warning arresting gear comprises grounded metal spare 5 and grounding alarm arresting gear 6, grounded metal spare 5 ground connection, and grounding alarm arresting gear 6 is connected with line of cut 2.Grounded metal spare 5 places on the guide wheel backplate 3.
The maximum permissible value of supposing line bow d is 12mm, and placing the grounded metal spare 5 on the guide wheel backplate 3 is a long metal bar, and when scroll saw during at cutting silicon ingot 4, hard spot causes that line bow d is excessive, when line bow d will break during greater than 12mm.In order effectively to protect line of cut 2, the grounded metal spare 5 on the guide wheel backplate 3 is set to 6mm with the vertical range D under line of cut 2 levels, and this vertical range D is relevant with the position of backplate, can be through calculating.When the vertical range D under grounded metal spare on the guide wheel backplate 35 and line of cut 2 levels is set to 6mm; Can guarantee when the line bow is 12mm above maximum permissible value; Line of cut 2 contacts with grounded metal spare 5 on the guide wheel backplate 3; Grounding alarm arresting gear 6 detects the just warning shutdown immediately of line of cut 2 ground connection, prevents line of cut 2 fractures.