CN101595805B - Bag cultured edible fungus liquid spawn full automatic inoculation machine and operation process thereof - Google Patents
Bag cultured edible fungus liquid spawn full automatic inoculation machine and operation process thereof Download PDFInfo
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- CN101595805B CN101595805B CN2009100319139A CN200910031913A CN101595805B CN 101595805 B CN101595805 B CN 101595805B CN 2009100319139 A CN2009100319139 A CN 2009100319139A CN 200910031913 A CN200910031913 A CN 200910031913A CN 101595805 B CN101595805 B CN 101595805B
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Abstract
The invention discloses a bag cultured edible fungus liquid spawn full automatic inoculation machine and an operation process thereof, which is mainly used in the automatic inoculation production of edible fungus liquid spawn. The bag cultured edible fungus liquid spawn full automatic inoculation machine comprises a roller conveyor, an inoculation purification working cavity, a to-be-inoculated cultivation bag frame input buffer area, a double station multipoint automatic inoculation sealing part, an inoculated cultivation bag frame output buffer area, an automatic controller and the like; and can full-automatically accomplish operations of inoculation work environment purification, cultivation bag frame input and output, cultivation bag automatic quantitative inoculation and seal and thelike. The bag cultured edible fungus liquid spawn full automatic inoculation machine of the invention has high degree of automation, is unlikely to generate pollution, has greatly reduced requirementon the machine sterile work environment, has simple and compact structure, is suitable for batch inoculation productions of the masses of farmers and medium-sized and small enterprises, and has greatpopularization and application value.
Description
Technical field
The present invention relates to a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, belong to machinery manufacturing technology field, it is mainly used in the production of edible fungi liquid strain automatic vaccination.
Background technology
Along with applying liquid spawn is produced the edible mushroom technology maturation, need the inoculation device and the relevant device that adapt to the liquid spawn characteristics.The main marsupial of Edible Fungi is planted with bottle and is planted two kinds of forms at present.Wherein, adopt the bottle cultivated edible fungi, inoculation and cultivation and production process need repeated open with screw on bottle cap, as paying Rong the patent of invention " commercial production method for edible mushroom liquid culture bacteria of application, equipment and automatic sterilized inoculator ", 200510010127.2, Japan Precise Machine Co., Ltd is in 01803101.3 patent " liquid bacterial vaccinating device " of China's application, 03277859.7 patent and 200320110460.7 patents " liquid bacterial vaccinating device " of Lianyungang Guoxin Pharmaceutical Equipment Co., Ltd.'s application, include the chain scraper conveyor of motion complexity, thumb wheel, ring rotation formula vacuum filling mechanism, reason lid and end feeder etc., and vavuum pump, motor, servicing unit such as speed changer and clutch, complex structure, the equipment processing and manufacturing requires high, the manufacturing cost height, easily make simultaneously bottle cap and bottle damage the use cost height.Therefore, vast production edible mushroom peasant household adopts bag to plant form mostly.
Bag-cultivated edible fungi liquid strain inoculation machine product has at present: the automation inoculation device that the full standing grain bacterium in Dalian already produces, price are more than 50,000 yuan, and inoculation quantity is 2160 bags/hour; The automatic vaccination machine that TianXing, Cao County, Shandong liquid fungus seed instrument factory is produced, price is low, and 2.98 ten thousand yuan, but inoculation quantity only is 1000 bags/hour.More than two kinds of type deficiencies be: need in gnotobasis, use,, be difficult to popularization and application inoculation environmental requirement strictness.
Utility model patent " automatic vaccination machine for liquid bacterial " 200520090584.2 from existing patent: Liu Yongchang, comprise air feed, filtration bin stock, shower nozzle assembly, transmit spacing and circuit control section, control lifting, spacing and pull bar cylinder respectively by magnetic valve, the elevating movement of realization shower nozzle assembly, limiting plate rise and fall and move and inoculation valve switching motion; The utility model patent of Li Yong " liquid spawn automatic vaccination device ", 200420084143.7, a support is arranged, and top is provided with the air curtain chamber, and the middle part is provided with inoculator, the bottom is provided with electronic circulating conveyer belt, the bottom is provided with support, and its air outlet place, air curtain chamber is provided with filter, and its air inlet place is provided with centrifugal blower, inoculator by inoculation head, injection pump, check valve, look and cup constitute, inoculator is installed on the reciprocating lifter; The utility model patent of design such as Cao Wenwei " the portable inoculator fast of edible fungi liquid strain ", 200520037880.6, comprise stand, be tiled in gear unit, disinfection by ultraviolet light passage, superclean bench on the gantry plane.More than the defective that exists of three patents be: 1, do not consider purifier, it is not good that perhaps purifier purifies preventing polluting effect, equally the inoculation environment had strict demand; 2, will not inoculate depollution of environment work, inoculation work and the work of bacterium bag automatic transport and coordinate Comprehensive Control, and cause the automaticity of inoculation device complete machine low, and need manually to participate in, bacterial classification pollutes easily.
Summary of the invention
The objective of the invention is to overcome the deficiency of the said goods and patent existence, a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine is provided, this inoculation device comprises that roller conveyor, inoculation purify working chamber, wait to inoculate cultivation bag input block, double multiple spot automatic vaccination sealing part, inoculate parts such as cultivation bag output buffer and automatic controller, work such as can automatically finish purifications of inoculation working environment, cultivation bag input and output, the cultivation bag automatic ration is inoculated and seal.
The present invention discloses a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, and its roller conveyor technical scheme is: the cultivation bag frame size of design can be held 4 * 2 cultivation bags; Width is greater than the length (i.e. 4 cultivation bag diameters) of 1 cultivation bag frame before and after the roller conveyor of design, left and right sides length is greater than the width (width of cultivation bag frame is 2 cultivation bag diameters) of 4 cultivation bag frames, the width regions of middle 2 cultivation bag frames is used for 16 cultivation bags are carried out double inoculation workspace, about the width regions of each 1 cultivation bag frame as waiting to inoculate the cultivation bag frame and having inoculated the cultivation bag frame and cushioned storage area; The roller conveyor input has a roller by chain drive motor-driven to be arranged, and other roller freely rotates, and makes cultivation bag to move on roller, purifies working chamber by inoculation.
The present invention discloses a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, its inoculation purifies the working chamber technical scheme: seal with plate below the roller conveyor of carrying the cultivation bag frame, fix a space framework on the roller conveyor, framework all around and top seal with plate, form airtight inoculation and purify working chamber; On the sealing plate of the left and right sides, have the cultivation bag frame and enter and release aperture of door; The hermatic door cylinder is installed on the sealing plate above outside inoculation purifies working chamber, purify working chamber left side access door in inoculation respectively and install hydrodynamic reciprocating sealing door down on the door with right the release, hermatic door realizes that cultivation bag frame turnover inoculation purifies opening the door of working chamber and closes door operation under the hermatic door cylinder piston rod drives; Mounting strap filters and the new wind pressure fan and the sterilizing ultraviolet lamps of bactericidal unit on the sealing plate up.
The present invention discloses a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, inoculation purifies working chamber purification run process: pass through ultraviolet lamp disinfection before inoculation work, requiring control hermatic door cylinder to drive hermatic door according to input and output in inoculation work opens or closes, make the cultivation bag frame enter and release inoculation and purify working chamber, purify working chamber internal gas pressure size according to inoculation, control the air capacity that new wind pressure fan input purifies, guarantee that inoculation purifies the small malleation of formation in the working chamber, having only inoculation to purify the working chamber air like this discharges from crack between a door and its frame and other slit, and sordid surrounding air can not directly enter inoculation purification working chamber, reaches the inoculation working environment and purifies purpose.
The present invention discloses a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, its cultivation bag input and output buffer technology scheme is: on roller conveyor, purify the distance that leaves a cultivation bag width of frame about working chamber respectively in inoculation, wait to import and treat the output buffer territory as the cultivation bag frame.
The present invention discloses a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, and its double multiple spot automatic vaccination sealing tech scheme is: two location cylinders are installed below roller conveyor, are driven location-plate, the cultivation bag frame is inoculated the location; Above two inoculations of roller conveyor operating position, two inoculation cylinders are installed on the sealing plate up, each cylinder piston rod drives 8 inoculation sealers, and each inoculation sealer, is realized quantitatively inoculating and quantitatively sealing with bacterium liquid proportional valve with seal the mud proportional valve and is connected by two flexible pipes.
The present invention discloses a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, and its automatic vaccination sealing operation technological process is: wait to inoculate the cultivation bag frame and prepare, enter that inoculation purifies working chamber, location, cultivation bag inoculation and seal, inoculated the cultivation bag frame and release inoculation and purify working chamber and wait for output etc. on the conveyer in inoculation purifies working chamber.
The present invention discloses a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, its automatic controller technical scheme is: cultivation bag frame input and output position, inoculation sealer bound position, hermatic door bound position at inoculation device are installed respectively near switch and are detected cultivation bag frame, inoculation sealer and hermatic door shift position, baroceptor is installed in inoculating the purification working chamber is detected inoculation purification working chamber internal gas pressure; Control system adopts electric automatic control circuit or PLC controller, according to the inoculation operation technological process, to conveyer motor, location cylinder, inoculation cylinder, bacterium liquid proportional valve, seal the control of mud proportional valve and hermatic door cylinder, realize that disinfection by ultraviolet light and fresh air purifying that inoculation purifies working chamber handle, and the input of cultivation bag frame, location, the inoculation of cultivation bag double multiple spot automatic sterile and seal, operation such as cultivation bag frame output.
The present invention compares with patented technology with existing product, the comprehensive control automatically of the inoculation depollution of environment, cultivation bag input and output, liquid-spawn inoculation and work such as seal, the automaticity height, be not easy to produce and pollute, the aseptic working environment of machine is required to reduce greatly, simple and compact for structure, be fit to wide farmers and medium-sized and small enterprises and inoculate production in batches, application value is big.
Description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Fig. 1 is the bag-cultivated edible fungi liquid spawn fully automatic inoculating machine front view of invention
Fig. 2 is the vertical view of Fig. 1
Fig. 3 is the cultivation bag frame 3 and 5 front views of the fully automatic inoculating machine use of invention
Fig. 4 is the vertical view of Fig. 3
Fig. 5 is the fully automatic inoculating machine lower part parts front view of invention
Fig. 6 is the vertical view of Fig. 5
Fig. 7 is the fully automatic inoculating machine top parts front view of invention
Fig. 8 is the vertical view of Fig. 7
Among the figure, 1, roller conveyor; 2, inoculation purifies working chamber; 3, wait to inoculate the cultivation bag frame; 4, double multiple spot automatic vaccination sealing part; 5, inoculated the cultivation bag frame; 6, automatic controller; 11, motor; 12, chain drive 13; Powered rollers; 14, unpowered roller; 15, brace summer; 16, pull bar; 17, base plate; 18, support foot rest; 19, guide plate; 1A, the location cylinder; 1B, location-plate; 1C, base; 21, column; 22, front and rear panel; 23, left and right sides plate; 24, top board; 241, the hole; 25, hermatic door cylinder 26, hermatic door; 27, ultraviolet lamp; 28, blower fan; 29, filter and bactericidal unit; 31, cultivation bag; 41, the driving cylinder is sealed in inoculation; 42, intermediate plate; 43, the inoculation sealer; 44, upper limit position; 45, the lower position.
Embodiment
As shown in Figure 1, 2, the bag-cultivated edible fungi liquid spawn fully automatic inoculating machine of invention is purified working chamber 2, waits to inoculate cultivation bag frame 3, double multiple spot automatic vaccination sealing part 4, is inoculated cultivation bag frame 5 and automatic controller 6 etc. and partly form by roller conveyor 1, inoculation.Entire machine installation site relation is: mid portion is installed inoculation and is purified working chamber 2 on roller conveyor 1, along throughput direction, the left side is to wait to inoculate cultivation bag frame 3 input blocks, the right is to have inoculated cultivation bag frame 5 output buffers, purify working chamber 2 inner 8 automatic vaccination sealing parts 4 of double of installing in inoculation, automatic controller 6 is installed under roller conveyor.
Shown in Fig. 3,4, the waiting to inoculate cultivation bag frame 3 and inoculated cultivation bag frame 5 of the use of the bag-cultivated edible fungi liquid spawn fully automatic inoculating machine of invention is characterised in that: size can be held 4 * 2 cultivation bags 31, length L
0Be slightly larger than 4 cultivation bag 31 diameters
Width B
0Be slightly larger than 2 cultivation bag 31 diameters
Height H
0Be cultivation bag 31 height.
Shown in Fig. 5,6, the roller conveyor 1 of the bag-cultivated edible fungi liquid spawn fully automatic inoculating machine of invention is characterised in that: roller conveyor 1 front and back width B
1Greater than length L
0, left and right sides length L
1Greater than 4 * B
0Roller conveyor 1 input has a powered rollers 13 to be driven by motor 11 by chain drive 12 transmissions, other is unpowered, and roller 14 can freely rotate, powered rollers 13 and unpowered roller 14 are installed between 1 liang of brace summer 15 of roller conveyor, two brace summers 15 are by 16 tensions of two pull bars, base plate 17 is installed in two brace summers, 15 bottoms, motor 11 is installed in below the base plate 17, base plate 17 is by conveyer support foot rest 18 support fixation, two guide plates 19 are installed in two brace summers, 15 inboards, make cultivation bag 31 can enter inoculation and purify working chamber 2 access doors.Two location cylinder 1A are installed in base plate 17 central authorities belows, two location cylinder 1A piston rod support positioning plates 1B, two brace summers, 15 inboard welding two hermatic door base 1C on base plate 17.
As Fig. 7, shown in 8, the inoculation of the bag-cultivated edible fungi liquid spawn fully automatic inoculating machine of invention purifies working chamber 2 and is characterised in that: inoculation purifies working chamber 2 and is space frame structure, its four columns 21 are fixed on two brace summers 15 of roller conveyor 1, four column 21 front and back, parallel and depend on two brace summers 15 front and rear panels 22 are installed, at four columns about 21 vertical two brace summers 15 left and right sides plate 23 is installed, the bottom contacts with gate seat 1C, four column 21 tops seal with top board 24, having in left and right sides plate 23 middle lower portion can be by waiting to inoculate cultivation bag frame 3 and having inoculated the door empty 231 of cultivation bag frame 5, parallel dependence left and right sides plate 23 is fixed two hermatic door cylinders 25 on top board 24 outside inoculation purifies working chamber 2, drive hermatic door 26 switches, inoculation purifies sterilizing ultraviolet lamps 27 is installed on working chamber 2 inside ceiling panels 24, intermediate open position porose 241 on the top board 24, by hole 241, outside inoculation purifies working chamber 2, install on the top board 24 and filter and bactericidal unit 29 and the blower fan 28 that send new wind.
As Fig. 7, shown in 8, the double multiple spot automatic vaccination sealing part 4 of the bag-cultivated edible fungi liquid spawn fully automatic inoculating machine of invention is characterised in that: automatic vaccination sealing part 4 has two groups, each group has an inoculation that is installed on inoculation purification working chamber 2 inside ceiling panels 24 to seal driving cylinder 41, each inoculation is sealed driving cylinder 41 and is moved up and down by 8 inoculations of intermediate plate 42 drives sealers 43, upper limit position 44 is that inoculation sealer 43 is positioned at the cultivation bag top fully, lower position 45 is that inoculation sealer 43 enters and is in extreme lower position in the cultivation bag, each inoculation sealer 43 by flexible pipe respectively with bacterium liquid proportional valve with seal the mud proportional valve and be connected, flexible pipe is drawn by the hole on the top board 24 241, and two groups of automatic vaccination sealing parts 4 and two location cylinder 1A and location-plate 1B thereof can realize single station or double inoculation and sealing operation.
The present invention discloses a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, its automatic controller 6 technical schemes: inoculation device wait inoculate cultivation bag frame 3 input buffering positions and inoculated cultivation bag frame 5 output buffer position, inoculation sealer upper limit position 44 and lower position 45, hermatic door upper limit lower position and installed respectively to detect and wait to inoculate cultivation bag frame 3 and inoculated cultivation bag frame 5, inoculation sealer parts 4 and hermatic door 26 shift positions near switch, baroceptor is installed in inoculation working chamber 2 is detected inoculation purification working chamber 2 internal gas pressures; Automatic controller 6 adopts electric automatic control circuit or PLC controller, according to the inoculation operation technological process, to conveyer motor 11, location cylinder 1A, inoculation cylinder 41, bacterium liquid proportional valve, seal mud proportional valve and 25 controls of hermatic door cylinder, realize that inoculation purifies in the working chamber 2 disinfection by ultraviolet lights and fresh air purifying and handles, and wait to inoculate 3 inputs of cultivation bag frame, location, the inoculation of cultivation bag 31 doubles and seal, inoculated operation such as cultivation bag frame 5 cultivation bag frame outputs.
The present invention discloses a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, and its work comprises that inoculation purifies working chamber 2 purification runs and inoculation operation two aspects, and concrete technological process is as follows:
The first step, inoculation are inoculated purification working chamber 2 and disinfected: before inoculation work, control hermatic door cylinder 25 drives hermatic doors 26 and closes, and control ultraviolet lamp 27 is opened and sterilized about half an hour.
Second step, the inoculation inoculation purifies working chamber 2 purified treatment: at the inoculation duration of work, according to waiting that inoculating cultivation bag frame 3 imports and inoculated the 5 output requirements of cultivation bag frame, control hermatic door cylinder 25 drives hermatic doors 26 and opens and closes, and makes to wait to inoculate that cultivation bag frame 3 enters and inoculated cultivation bag frame 5 and released inoculation and purify working chambers 2; The inoculation that obtains according to detection simultaneously purifies working chamber 2 internal gas pressure sizes, controls the air capacity that new wind pressure fan 28 inputs purify, and the assurance inoculation purifies and forms small malleation in the working chamber 2.
In the 3rd step, wait to inoculate cultivation bag frame 3 and prepare: wait to inoculate cultivation bag frame 3 input blocks on the inoculation device left side, fill and wait to inoculate cultivation bag 31, be transported to access door before.
The 4th step, waiting to inoculate cultivation bag frame 3 enters inoculation and purifies working chamber 2: when access door detect near switch wait to inoculate cultivation bag frame 3 signals after, control hermatic door cylinder 25, open access door, control roller conveyor 1 drive motors 11 simultaneously and rotate, wait to inoculate cultivation bag frame 3 and enter inoculation and purify in the working chamber 2, when access door detect near switch wait to inoculate cultivation bag frame 3 blackouts after, control hermatic door cylinder 25 is closed access door.
The 5th step, waiting to inoculate cultivation bag frame 3 locatees on the roller conveyor 1 in inoculation purifies working chamber 2: when single station is worked, the control left side is waited to inoculate cultivation bag frame 3 location cylinder 1A and is promoted location-plate 1B rising, when double is worked, the 3 location cylinder 1A promotion location-plate 1B risings of cultivation bag frame are waited to inoculate in control the right, make that waiting to inoculate cultivation bag frame 3 locatees on the roller conveyor 1 in inoculation purifies working chamber 2.
The 6th step, cultivation bag 31 is inoculated and sealed: the control inoculation is sealed driving cylinder 41 and is gone downwards to lower position 45, inoculation sealer 43 inserts cultivation bag 31, inoculate sealer 43 then and withdraw from a part, reserve quantitative inoculation space, control bacterial classification proportional valve is quantitatively inoculated, inoculate sealer 43 subsequently and withdraw from a part again, reserve and quantitatively seal the space, control is sealed the mud proportional valve and is quantitatively sealed, and the sealer 43 of control inoculation is at last return former upper limit position 44.
The 7th step, having inoculated cultivation bag frame 5 releases inoculation and purifies working chambers 2: when inoculation seal finish after, release door near switch detect inoculate cultivation bag frame 5 signals after, control hermatic door cylinder 25 is opened and is released door, controls roller conveyor 1 drive motors 11 simultaneously and rotates, inoculate cultivation bag frame 5 and released inoculation purification working chamber 2, when release door detect near switch inoculate cultivation bag frame 5 blackouts after, control hermatic door cylinder 25 is closed and is released door.
In the 8th step, 5 outputs of cultivation bag frame have been inoculated: inoculated cultivation bag frame 5 output buffers on inoculation device the right, waited for that being transported to the cultivation area carries out cultivation and production.
It more than is working cycles process of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, work on and then turned back to for second step, so circulation is gone down, work such as automatically finish the sterilization of inoculation working environment, purification, cultivation bag 31 input and output, the inoculation of cultivation bag 31 automatic rations and seal.
Claims (7)
1. bag-cultivated edible fungi liquid spawn fully automatic inoculating machine is purified working chamber (2), waits to inoculate cultivation bag frame (3), double multiple spot automatic vaccination sealing part (4), is inoculated cultivation bag frame (5) and automatic controller (6) is formed by roller conveyor (1), inoculation; Go up mid portion at roller conveyor (1) inoculation purification working chamber (2) is installed, along throughput direction, the left side is to wait to inoculate cultivation bag frame (3) input block, the right is to have inoculated cultivation bag frame (5) output buffer, purify the inner double multiple spot automatic vaccination sealing part (4) of installing of working chamber (2) in inoculation, automatic controller (6) is installed under roller conveyor.
2. a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine according to claim 1 is characterized in that, describedly waits to inoculate cultivation bag frame (3) and has inoculated cultivation bag frame (5) length L
0Greater than 4 cultivation bags (31) diameter
Width B
0Greater than 2 cultivation bags (31) diameter
Height H
0For cultivation bag (31) highly.
3. a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine according to claim 1 is characterized in that, width B before and after the described roller conveyor (1)
1Greater than length L
0, left and right sides length L
1Greater than 4 * B
0Roller conveyor (1) input has a powered rollers (13) to be driven by motor (11) by chain drive (12) transmission, other unpowered roller (14) can freely rotate, powered rollers (13) and unpowered roller (14) are installed between conveyer two brace summers (15), two brace summers (15) are by two pull bars (16) tension, base plate (17) is installed in two brace summers (15) bottom, motor (11) is installed in below the base plate (17), base plate (17) is by conveyer support foot rest (18) support fixation, two guide plates (19) are installed in two brace summers (15) inboard, make cultivation bag (31) can enter inoculation and purify working chamber (2) access door, two location cylinders (1A) are installed the below by base plate (17) central authorities, two location cylinder (1A) piston rod support positioning plates (1B) are at the inboard welding of last two brace summers of base plate (17) (15) two hermatic door bases (1C).
4. a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine according to claim 1, it is characterized in that, it is space frame structure that described inoculation purifies working chamber (2), its four columns (21) are fixed on two brace summers (15) of roller conveyor (1), before and after four columns (21), parallel and depend on two brace summers (15) front and rear panel (22) is installed, vertical two brace summers (15) are installed left and right sides plate (23) about four columns (21), the bottom contacts with base (1C), four columns (21) top seals with top board (24), having in left and right sides plate (23) middle lower portion can be by waiting to inoculate cultivation bag frame (3) and having inoculated the door empty (231) of cultivation bag frame (5), parallel dependence left and right sides plate (23) is fixed two hermatic door cylinders (25) on top board (24) outside inoculation purifies working chamber (2), drive hermatic door (26) switch, inoculation purifies working chamber (2) inside ceiling panel (24) and goes up installation sterilizing ultraviolet lamps (27), top board (24) is gone up intermediate open position porose (241), outside inoculation purifies working chamber (2), top board (24) is gone up the blower fan (28) of filtration and bactericidal unit (29) being installed and being sent new wind.
5. a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine according to claim 1, it is characterized in that, described double multiple spot automatic vaccination sealing part (4) has two groups, each group has an inoculation that is installed on inoculation purification working chamber (2) inside ceiling panel (24) to seal driving cylinder (41), each inoculation is sealed driving cylinder (41) and is moved up and down by intermediate plate (42) drive 8 inoculations sealers (43), upper limit position (44) is that inoculation sealer (43) is positioned at the cultivation bag top fully, lower position (45) is that inoculation sealer (43) enters and is in extreme lower position in the cultivation bag, each inoculation sealer (43) by flexible pipe respectively with bacterium liquid proportional valve with seal the mud proportional valve and be connected, flexible pipe is drawn by the hole (241) on the top board (24).
6. a kind of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine according to claim 1, it is characterized in that, described automatic controller (6) is: inoculation device wait inoculate cultivation bag frame (3) input buffering position, inoculate cultivation bag frame (5) output buffer position, inoculation sealer upper limit lower position, hermatic door upper limit lower position and install respectively to detect and wait to inoculate cultivation bag frame (3) and inoculated cultivation bag frame (5), inoculation sealer parts (4) and hermatic door (26) shift position, installation baroceptor in inoculation purification working chamber (2) near switch; Controller adopts electric automatic control circuit or PLC controller, according to the inoculation operation technological process, conveyer motor (11), location cylinder (1A), inoculation are sealed driving cylinder (41), bacterium liquid proportional valve, sealed mud proportional valve and hermatic door cylinder (25) control.
7. the operating procedure of a bag-cultivated edible fungi liquid spawn fully automatic inoculating machine according to claim 1 is characterized in that technological process is as follows:
The first step, inoculate purification working chamber (2) and disinfect: before inoculation work, control hermatic door cylinder (25) drives hermatic door (26) and closes, and control ultraviolet lamp (27) is opened and is sterilized about half an hour;
Second step, inoculation purifies working chamber (2) purified treatment: at the inoculation duration of work, according to waiting that inoculating cultivation bag frame (3) imports and inoculated cultivation bag frame (5) output requirement, control hermatic door cylinder (25) drives hermatic door (26) and opens and closes, and makes to wait to inoculate that cultivation bag frame (3) enters and inoculated cultivation bag frame (5) and released inoculation and purify working chamber (2); The inoculation that obtains according to detection simultaneously purifies working chamber (2) internal gas pressure size, controls the air capacity that new wind pressure fan (28) input purifies, and the assurance inoculation purifies and forms small malleation in the working chamber (2);
In the 3rd step, wait to inoculate cultivation bag frame (3) and prepare: wait to inoculate cultivation bag frame (3) input block on the inoculation device left side, fill cultivation bag to be inoculated (31), be transported to access door before;
The 4th step, waiting to inoculate cultivation bag frame (3) enters inoculation and purifies working chamber (2): when access door detect near switch wait to inoculate cultivation bag frame (3) signal after, control hermatic door cylinder (25), open access door, control conveyer motor (11) simultaneously and rotate, wait to inoculate cultivation bag frame (3) and enter in the inoculation purification working chamber (2), when access door detects inoculation cultivation bag frame (3) blackout near switch after, control hermatic door cylinder (25) is closed access door;
The 5th step, waiting to inoculate cultivation bag frame (3) roller conveyor (1) in inoculation purifies working chamber (2) upward locatees: control left side cultivation bag is confined a cylinder (1A) and is promoted location-plate (1B) rising when single station is worked, control the right cultivation bag is confined a cylinder (1A) promotion location-plate (1B) rising when double is worked, and makes that waiting to inoculate cultivation bag frame (3) roller conveyor (1) in inoculation purifies working chamber (2) upward locatees;
The 6th step, cultivation bag (31) is inoculated and sealed: the control inoculation is sealed driving cylinder (41) and is gone downwards to lower position (45), inoculation sealer (43) inserts cultivation bag (31), inoculate sealer (43) then and withdraw from a part, reserve quantitative inoculation space, control bacterial classification proportional valve is quantitatively inoculated, inoculate sealer (43) subsequently and withdraw from a part again, reserve and quantitatively seal the space, control is sealed the mud proportional valve and is quantitatively sealed, and control inoculation sealer (43) returns to upper limit position (44) at last;
The 7th step, having inoculated cultivation bag frame (5) releases inoculation and purifies working chamber (2): when inoculation seal finish after, release door near switch detect inoculate cultivation bag frame (5) signal after, control hermatic door cylinder (25) is opened and is released door, controls conveyer drive motors (11) simultaneously and rotates, inoculate cultivation bag frame (5) and released inoculation purification working chamber (2), when release door detect near switch inoculate cultivation bag frame (5) blackout after, control hermatic door cylinder (25) is closed and is released door;
In the 8th step, inoculated cultivation bag frame (5) output: inoculated cultivation bag frame (5) output buffer on inoculation device the right, waited for that being transported to the cultivation area carries out cultivation and production;
More than eight the step be working cycles process of bag-cultivated edible fungi liquid spawn fully automatic inoculating machine, work on and then turned back to for second step, so circulation is gone down, and automatically finishes the sterilization of inoculation working environment, purification, cultivation bag (31) input and output, the inoculation of cultivation bag (31) automatic ration and seals work.
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| CN2009100319139A CN101595805B (en) | 2009-07-03 | 2009-07-03 | Bag cultured edible fungus liquid spawn full automatic inoculation machine and operation process thereof |
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|---|---|---|---|
| CN2009100319139A CN101595805B (en) | 2009-07-03 | 2009-07-03 | Bag cultured edible fungus liquid spawn full automatic inoculation machine and operation process thereof |
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| CN101595805B true CN101595805B (en) | 2011-01-12 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104429623B (en) * | 2014-12-31 | 2016-08-24 | 黑龙江贵龙食用菌设备有限公司 | Solid spawn Inoculation machine Jun Bao spike pulling mechanism |
| CN104982223B (en) * | 2015-06-18 | 2017-09-15 | 江苏食品药品职业技术学院 | A kind of multifunctional edible mushroom inoculator |
| CN107384764A (en) * | 2017-09-29 | 2017-11-24 | 山东省科创食用菌产业技术研究院 | Automatic vaccination machine for liquid bacterial |
| CN107896829A (en) * | 2017-11-28 | 2018-04-13 | 梧州市旺捷机械制造有限公司 | Inoculator of edible fungus |
| CN109964735B (en) * | 2019-04-29 | 2023-09-19 | 大连富森智能科技有限公司 | Liquid strain purifying system |
| CN109964737B (en) * | 2019-04-29 | 2023-06-02 | 大连富森智能科技有限公司 | Intelligent positioning, purifying and conveying system for liquid strains |
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