CN101579866B - Disk type flaking machine - Google Patents

Disk type flaking machine Download PDF

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Publication number
CN101579866B
CN101579866B CN2009100945749A CN200910094574A CN101579866B CN 101579866 B CN101579866 B CN 101579866B CN 2009100945749 A CN2009100945749 A CN 2009100945749A CN 200910094574 A CN200910094574 A CN 200910094574A CN 101579866 B CN101579866 B CN 101579866B
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cutterhead
feeding box
material feeding
stock chest
slicing
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CN2009100945749A
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CN101579866A (en
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邱天祥
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YUNNAN YUNG LIFA FOREST GROUP Ltd
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YUNNAN YUNG LIFA FOREST GROUP Ltd
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Abstract

A disk type flaking machine relates to a slicing machinery apparatus, especially to a continuous cutting machine of bamboo chip or wood chip for making shaving board with orientated structure. The disk type flaking machine in the invention comprises a feeding system and a slicing system; the raw material is automatically fed to the slicing system to be sliced and the cutting chips are output through the feeding system; the apparatus comprises a pedestal, a cutter head combination, a supporting plate, a feeder, a mandril and a cylinder device. The apparatus in the invention is applied to the production line of the large bamboo chip container soleplate as a stock apparatus or the apparatus can be used as a single machine for producing the large bamboo chips. The machine is featured with compact and reasonable structure, simple and convenient operation, high production capacity and convenient maintenance and is safe and reliable.

Description

Disk type flaking machine
Technical field
The present invention relates to a kind of section plant equipment, especially a kind of bamboo or wooden large stretch of continuous cutting device of making oriented structure chipboard.
Background technology
Oriented structure chipboard is by log or bamboo material cutting flakelet, drying, applying glue, orienting spreading, hot-forming and series of process such as cut and the plate made.The top layer of plate is vertical arrangement, and it is transversely arranged that sandwich layer is.This crisscross arrangement architecture makes it have high dimensional stability and intensity, and therefore, it is widely used in fields such as building, decoration, furniture, packing.But, for consideration, adopt timber to be subjected to increasing limitation simply as raw material to environmental protection, therefore consider to use bamboo raw material as an alternative, further develop the structural slab cause.Accordingly, the equipment of production structure plate also needs to upgrade, and especially cuts the equipment of bamboo sheet, and project organization needs simple, easy to operate, and can adapt to the cutting needs of various timber, bamboo material efficiently.
Summary of the invention
To be solved by this invention is that high-efficient cutting bamboo chip or wood chip are used for the problem that bamboo matter structural slab is made, and a kind of compactness rational in infrastructure, simple to operate, disk type flaking machine that production capacity is high, safe and reliable, easy to maintenance are provided.
Disk type flaking machine of the present invention comprises feed system and slicing system, and raw material carries out after the slicing material piece being exported in the slicing system by the feed system automatic transport, it is characterized in that its structure is:
The bin top is installed into the glassware cylinder, and the feeder cylinder is used to control the unlatching of material feeding box baffle plate and control material feeding box and rotates to belt conveyer discharging opening position and connect raw material; Stock chest is connected with the material feeding box below, and this stock chest charging aperture of material feeding box discharging opening and chipper is alignd, and material feeding box baffle controls raw material enters stock chest by material feeding box;
Base adopts the high-strength steel sheet square crossing to be welded, two ends respectively are welded to connect flange up and down, adpting flange center one axle sleeve is fixed on this adpting flange, driving shaft by bearing fixing on axle sleeve, the driving shaft upper end is by the key connecting cutterhead, the lower end connects the belt pulley of motor, the belt pulley of motor is sent to cutterhead by belt with power, the rotation of drive cutterhead, the base upper end is connected with helicla flute, the cutterhead rotation, the wind-force that fan blade produced that the chain connection is fastened in the cutterhead bottom is delivered to the discharging opening place with the material piece that slicing goes out along helicla flute;
The cutterhead combination is processed into circular disk body by steel plate, last plane connects by bolt develops a cutterhead wearing plate, cutterhead is equipped with four fly cuttves, be fixed on the tool rest by hold(ing)-down clip by the push type broach bolt, fly cutter is regulated overhang by the toolsetting bolt, the fly cutter front end is equipped with the tool rest wearing plate, and tool rest is fixed in the tool rest supporting by voussoir, and the tool rest supporting is fixed by bolts on the cutterhead;
Support plate is installed on base top, makes fly cutter and helicla flute seal into a confined space, and the row's of being welded with residue material mouth on the support plate is discharged by row's residue material mouth through centrifugal action without the raw material of fly cutting; Stock chest is installed on the support plate, and by the distance of bolt adjusting with cutterhead, stock chest is the cuboid that is welded into by four block plates, and wherein a side is provided with star-like handle, regulates the charging space;
The push rod upper end is connected with air cylinder under the chipper, is used to transmit the cylinder downforce, the raw material that enters stock chest is pressed to the cutterhead plane cuts; The push rod lower surface is connected with rubber slab, prevents that fly cutter directly is cut to the push rod lower surface and damages fly cutter.
Operation principle of the present invention is: the thick bamboo tube that cuts off through saw is delivered to the feed system charging aperture by belt conveyer, and the material feeding box baffle plate is closed in cylinder action in advance, and log tube or thick bamboo tube begin to fall into first material feeding box.First material feeding box charging finishes, and the action of feeder cylinder rotates to alignment belt conveyer discharging opening position with next material feeding box, begin to adorn second material feeding box, by that analogy, adorned whole material feeding box after, this moment, the material feeding box baffle plate was opened in the action of feeder cylinder, whole thick bamboo tubes are put into the chipper stock chest, treating that whole thick bamboo tubes all tumble finishes, and closes the material feeding box baffle plate, simultaneously feeder cylinder return, make first material feeding box alignment belt conveyer, the charging that begins following one-period is prepared.So far, a feed cycle is finished.The air cylinder action is pressed to the cutterhead plane with the thick bamboo tube that enters feed opening and cuts under the chipper.The cutting beginning, motor pulley is sent to cutterhead by belt with power, driving cutterhead rotates at a high speed, the base upper end is connected with the screw type blanking groove, when cutterhead rotates at a high speed, the wind-force that fan blade produced that the chain connection is fastened in the cutterhead bottom is delivered to the discharging opening place with the bamboo chip that digs along helicla flute, is discharged by row's residue material mouth through centrifugal action without the material of fly cutting.
Thick bamboo tube that equipment of the present invention cuts or log length are 50mm-200mm, and diameter is 20mm-300mm, and bamboo chip that cuts out or dried thickness are 0.3mm-1.5mm.
When the present invention cuts bamboo chip, have surf green and tabasheer on the bamboo chip face that cuts, bamboo chip and bamboo lines are in the same way.
Equipment of the present invention is applicable to bamboo matter or wood oriented structure chipboard and various artificial board product line as getting the raw materials ready equipment, and the unit that also can be used as special production bamboo sheet or wood chip uses.This machine compact conformation, reasonable, easy and simple to handle, production capacity is high, safe and reliable, easy to maintenance.
Description of drawings
Fig. 1 is a front view structural representation of the present invention
Fig. 2 is a vertical view structural representation of the present invention
Fig. 3 is a cutterhead combination structural representation
Fig. 4 is the A-A cutaway view of Fig. 3
Wherein, the Reference numeral among Fig. 1, Fig. 2, Fig. 3, Fig. 4 is respectively:
Bin 1, feeder cylinder 2, material feeding box baffle plate 3, material feeding box 4, helicla flute 5, stock chest 6, base 7, adpting flange 8, driving shaft 9, cutterhead combination 10, belt pulley 11, motor 12, fan blade 13, discharging opening 14, support plate 15, row's residue material mouth 16, star-like handle 17, push rod 18, air cylinder 19 under the chipper, rubber slab 20
Cutterhead 101, cutterhead wearing plate 102, fly cutter 103, push type broach bolt 104, hold(ing)-down clip 105, tool rest 106, toolsetting bolt 107, tool rest wearing plate 108, voussoir 109, tool rest supporting 1010
The specific embodiment
Disk type flaking machine of the present invention comprises feed system and slicing system, and raw material carries out after the slicing raw material being exported in the slicing system by the feed system automatic transport.
Bin 1 top is installed into glassware cylinder 2, and feeder cylinder 2 is used to control the unlatching of material feeding box baffle plate 3 and control material feeding box 4 and rotates to belt conveyer discharging opening position and connect raw material; Stock chest 6 is connected with material feeding box 4 belows, and these stock chest 6 charging apertures of material feeding box 4 discharging openings and chipper are alignd, and material feeding box baffle plate 3 control raw materials enter stock chest 6 by material feeding box 4;
Base 7 usefulness high-strength steel sheet square crossings are welded, two ends respectively are welded to connect flange 8 up and down, adpting flange 8 centers one axle sleeve is fixed in this adpting flange 8, driving shaft 9 by bearing fixing on axle sleeve, driving shaft 9 upper ends are by key connecting cutterhead 101, the lower end connects the belt pulley 11 of motor 12, the belt pulley 11 of motor 12 is sent to cutterhead 101 by belt with power, drive cutterhead 101 rotations, base 7 upper ends are connected with helicla flute 5, cutterhead 101 rotation, cutterhead 101 bottoms are fastened the wind-force that fan blade 13 that chain connects produced the material piece that slicing goes out are delivered to discharging opening 14 places along helicla flute 5;
Cutterhead combination 10 is processed into circular disk body by steel plate, last plane connects by bolt develops a cutterhead wearing plate 102, cutterhead 101 is equipped with four fly cuttves 103, be fixed on the tool rest 106 by hold(ing)-down clip 105 by push type broach bolt 104, fly cutter 103 is regulated overhang by toolsetting bolt 107, fly cutter 103 front ends are equipped with tool rest wearing plate 108, and tool rest 106 is fixed in the tool rest supporting 1010 by voussoir 109, and tool rest supporting 1010 is fixed by bolts on the cutterhead 101;
Support plate 15 is installed on base 7 tops, makes fly cutter 103 seal into a confined space with helicla flute 5, and the row's of being welded with residue material mouth 16 on the support plate 15 is discharged by row's residue material mouth 16 through centrifugal action without the raw material of fly cutter 103 cuttings; Stock chest 6 is installed on the support plate 15, and by the distance of bolt adjusting with cutterhead 101, stock chest 6 is the cuboids that are welded into by four block plates, and wherein a side is provided with star-like handle 17, regulates the charging space;
Push rod 18 upper ends are connected with air cylinder 19 under the chipper, are used to transmit the cylinder downforce, the raw material that enters stock chest 6 is pressed to cutterhead 101 planes cuts; Push rod 18 lower surfaces are connected with rubber slab 20, prevent that fly cutter 103 directly is cut to the push rod lower surface and damages fly cutter.
It is thick bamboo tube that raw material is selected, device is started working, the thick bamboo tube that is cut to the 70-110 millimeter through saw is delivered to the feed system charging aperture by belt conveyer, material feeding box baffle plate 3 is closed in feeder cylinder 2 actions in advance, thick bamboo tube begins to fall into first material feeding box 4, six thick bamboo tubes of once packing into (six thick bamboo tubes of saw one-period sawing).Charging finishes, and 2 actions of feeder cylinder rotate to alignment belt conveyer discharging opening position with next material feeding box 4, begin to adorn second material feeding box 4.After having adorned the 4th material feeding box, two belt conveyers of a chipper configuration that finish of all feeding, eight material feeding box are all filled.This moment, material feeding box baffle plate 3 was opened in 2 actions of feeder cylinder, and whole thick bamboo tubes are put into chipper stock chest 6, treated that whole thick bamboo tubes all tumble to finish, close material feeding box baffle plate 3, its top feed device cylinder 2 returns make first material feeding box, 4 alignment belt conveyers simultaneously, and the charging that begins following one-period is prepared.So far, a feed cycle is finished.Air cylinder 19 actions under the chipper, the cutting beginning, cutterhead 101 is rotation at a high speed, and cutterhead 101 bottoms are fastened the wind-force that fan blade 13 that chain connects produced the bamboo chip that digs is delivered to the discharging opening place along helicla flute 5, discharge row's residue material mouth 16 without the material of fly cutting through centrifugal action.

Claims (3)

1. a disk type flaking machine comprises feed system and slicing system, and raw material carries out after the slicing material piece being exported in the slicing system by the feed system automatic transport, it is characterized in that its structure is:
Bin (1) top is installed into glassware cylinder (2), and feeder cylinder (2) is used to control the unlatching of material feeding box baffle plate (3) and control material feeding box (4) and rotates to belt conveyer discharging opening position and connect raw material; Stock chest (6) is connected with material feeding box (4) below, and material feeding box (4) discharging opening is alignd with this stock chest of chipper (6) charging aperture, and material feeding box baffle plate (3) control raw material enters stock chest (6) by material feeding box (4);
Base (7) is welded with the high-strength steel sheet square crossing, two ends respectively are welded to connect flange (8) up and down, adpting flange (8) center one axle sleeve is fixed in this adpting flange (8), driving shaft (9) by bearing fixing on axle sleeve, driving shaft (9) upper end is by key connecting cutterhead (101), the lower end connects the belt pulley (11) of motor (12), the belt pulley (11) of motor (12) is sent to cutterhead (101) by belt with power, drive cutterhead (101) rotation, base (7) upper end is connected with helicla flute (5), cutterhead (101) rotation, cutterhead (101) bottom are fastened material piece that wind-force that fan blade (13) that chain connects produced goes out slicing and are delivered to discharging opening (14) along helicla flute (5) and locate;
Cutterhead combination (10) is processed into circular disk body by steel plate, last plane connects by bolt develops a cutterhead wearing plate (102), cutterhead (101) is equipped with four fly cuttves (103), be fixed on the tool rest (106) by hold(ing)-down clip (105) by push type broach bolt (104), fly cutter (103) is regulated overhang by toolsetting bolt (107), fly cutter (103) front end is equipped with tool rest wearing plate (108), tool rest (106) is fixed in the tool rest supporting (1010) by voussoir (109), and tool rest supporting (1010) is fixed by bolts on the cutterhead (101);
Support plate (15) is installed on base (7) top, make fly cutter (103) seal into a confined space with helicla flute (5), the row's of being welded with residue material mouth (16) on the support plate (15) is discharged by row's residue material mouth (16) through centrifugal action without the raw material of fly cutter (103) cutting; Stock chest (6) is installed on the support plate (15), and by the distance of bolt adjusting with cutterhead (101), stock chest (6) is the cuboid that is welded into by four block plates, and wherein a side is provided with star-like handle (17), regulates the charging space;
Push rod (18) upper end is connected with air cylinder (19) under the chipper, is used to transmit the cylinder downforce, and the raw material that will enter stock chest (6) is pressed to cutterhead (101) plane and cuts; Push rod (18) lower surface is connected with rubber slab (20), prevents that fly cutter (103) directly is cut to the push rod lower surface and damages fly cutter (103).
2. a kind of disk type flaking machine according to claim 1 is characterized in that the thick bamboo tube or the log length that cut are 50mm-200mm, and diameter is 20mm-300mm, and bamboo chip that cuts out or dried thickness are 0.3mm-1.5mm.
3. a kind of disk type flaking machine according to claim 1 has surf green and tabasheer on the bamboo chip face that it is characterized in that cutting, and bamboo chip and bamboo lines are in the same way.
CN2009100945749A 2009-06-12 2009-06-12 Disk type flaking machine Active CN101579866B (en)

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Application Number Priority Date Filing Date Title
CN2009100945749A CN101579866B (en) 2009-06-12 2009-06-12 Disk type flaking machine

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CN114474290A (en) * 2022-02-08 2022-05-13 福人集团森林工业有限公司 Continuous flat pressing process and processing equipment for preparing bamboo shaving board from ultrathin large-piece wood shavings
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US4583574A (en) * 1984-02-29 1986-04-22 Pallmann Maschinenfabrik Gmbh & Co. Kg Flaker for trunk and residual wood
US4964447A (en) * 1989-11-17 1990-10-23 Carthage Machine Company Flat disk flaker
DE19629668C1 (en) * 1996-07-23 1998-01-02 Pallmann Kg Maschf Method and device for resharpening knives for shredding machines, in particular chipping knives for wood
US6330895B1 (en) * 2000-05-18 2001-12-18 Key Knife, Inc. Log flaking and loading method and apparatus
CN200942532Y (en) * 2006-08-14 2007-09-05 王卫民 Multifunctional chipper
CN201049479Y (en) * 2007-05-10 2008-04-23 周口制药机械厂有限公司 Reciprocating flaking machine
CN201077098Y (en) * 2007-07-02 2008-06-25 宋求生 Polygonatum chipper
CN201143713Y (en) * 2007-12-30 2008-11-05 国家林业局北京林业机械研究所 Bamboo wood OSB slicing machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4583574A (en) * 1984-02-29 1986-04-22 Pallmann Maschinenfabrik Gmbh & Co. Kg Flaker for trunk and residual wood
US4964447A (en) * 1989-11-17 1990-10-23 Carthage Machine Company Flat disk flaker
DE19629668C1 (en) * 1996-07-23 1998-01-02 Pallmann Kg Maschf Method and device for resharpening knives for shredding machines, in particular chipping knives for wood
US6330895B1 (en) * 2000-05-18 2001-12-18 Key Knife, Inc. Log flaking and loading method and apparatus
CN200942532Y (en) * 2006-08-14 2007-09-05 王卫民 Multifunctional chipper
CN201049479Y (en) * 2007-05-10 2008-04-23 周口制药机械厂有限公司 Reciprocating flaking machine
CN201077098Y (en) * 2007-07-02 2008-06-25 宋求生 Polygonatum chipper
CN201143713Y (en) * 2007-12-30 2008-11-05 国家林业局北京林业机械研究所 Bamboo wood OSB slicing machine

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