CN101579143A - Processing technology for brand cigarette test - Google Patents
Processing technology for brand cigarette test Download PDFInfo
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- CN101579143A CN101579143A CNA2009101118508A CN200910111850A CN101579143A CN 101579143 A CN101579143 A CN 101579143A CN A2009101118508 A CNA2009101118508 A CN A2009101118508A CN 200910111850 A CN200910111850 A CN 200910111850A CN 101579143 A CN101579143 A CN 101579143A
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Abstract
The invention relates to a processing technology for brand cigarette test, comprising the following steps of: preparing materials, starting a box and measuring, slicing, loosening and conditioning, primarily storing tobacco leaves, ordering and casing, secondarily storing tobacco leaves, tobacco cutting, conditioning the tobacco, drying the tobacco, mixing the tobacco, flavoring, preparing and storing tobacco and preparing coils and packets, wherein the loosening and conditioning process comprises at least two loosening and conditioning modes out of the four following loosening and conditioning modes that run in parallel: a loosening and conditioning mode A which comprises vacuum conditioning and roller conditioning, a loosening and conditioning mode B which comprises intermittent microwave loosening and roller conditioning, a loosening and conditioning mode C which comprises slicing, continuous microwave loosening and roller conditioning and a loosening and conditioning mode D which comprises slicing and roller conditioning.
Description
Technical field
Patent of the present invention relates to the test processing method and the technological process of tobacco cutting process.
Background technology
Please refer to Fig. 1, traditional cigarette throwing test wire technology is the epitome of production line, the general unifunctional processing technology of unit single line that adopts, its flow process is: get the raw materials ready----section--loosening and gaining moisture--smoked sheet pretreated--screening and reinforced----blade heats--Qie Yesi--leaf silk warming and humidifying--leaf silk drying--ratio is mixed and joined--perfuming--wire distribution storage silk--the cigarette bag of joining leaf storage leaf of unpacking and metering.It has following deficiency: 1, because therefore the general unifunctional processing technology of unit single line that adopts can not satisfy complicated engineer testing; 2, because existing test wire procedure technology parameter adjustable range is less, can not carry out the big test of technological parameter adjustable range, the adjustable range of the existing test wire hot blast temperature of for example loose sheet moisture regain operation can not be carried out the engineer testing of hot blast temperature more than 80 ℃ at 50 ℃-70; 3, owing to can't carry out the test of the different cooked modes of same operation by existing test wire, so can't satisfy raw material processing characteristics and the research of formula module combination technique, for example the existing test wire of drying process generally adopts the mode of roller drying, can't carry out the test of different modes such as pneumatic conveying drying and roller drying simultaneously, so can't satisfy raw material processing characteristics and the research of formula module combination technique; 4, because existing test wire flavoring and casing pattern does not have the separately reinforced or reinforced simultaneously pattern in front and back end, apply the technique extension application study so can't satisfy essence and flavoring agent; 5, owing to the single-mode that has test wire now, so can't satisfy path combination and BPR research.
Summary of the invention
The invention provides processing technology for brand cigarette test, it has solved traditional existing deficiency of cigarette throwing test wire technological process.
The objective of the invention is to be achieved through the following technical solutions:
Processing technology for brand cigarette test, this processing technology comprises: get the raw materials ready, unpack and metering, section, loosening and gaining moisture, once store that leaf, leaves moisting are reinforced, secondary storage leaf, Qie Yesi, the moisture regain of leaf silk, leaf silk drying, pipe tobacco are mixed, perfuming, wire distribution storage thread and to the cigarette bag;
Wherein, this loosening and gaining moisture comprises two kinds of loosening and gaining moisture modes in following four kinds of loosening and gaining moisture modes at least, and this multiple loosening and gaining moisture mode is parallel, and these four kinds of loosening and gaining moisture modes are:
Loosening and gaining moisture mode A, it comprises vacuum conditioning and cylinder moisture regain;
Loosening and gaining moisture mode B, it comprises the loose and cylinder moisture regain of intermittent type microwave;
Loosening and gaining moisture mode C, it comprises section, continuous-type microwave is loose and the cylinder moisture regain;
Loosening and gaining moisture mode D, it comprises section and cylinder moisture regain.
In a preferred embodiment of the present invention, this leaf silk drying comprises two kinds of parallel leaf silk drying modes, and these two kinds of leaf silk drying modes are respectively the dry and roller cut tobacco drying of air-flow leaf silk.
The technical program is compared with background technology: this loosening and gaining moisture comprises parallel multiple loosening and gaining moisture mode, therefore solved the existing deficiency of background technology, and has following advantage: 1, solved the problem that existing test wire and production line can't carry out some special tests, saved test raw material greatly, shorten new product development cycle, do not influence the ordinary production of production line simultaneously; 2, make the hatching of elaboration " seven wolves " core technology, research/development platform, form the comparatively complete technology conduction chain of " test wire technical research, elaboration line technology promote, have now the production line Transformation Application ", cultivate " seven wolves " cigarette brand core technology, enhance enterprises' capacity for independent innovation; 3, test new technology, new technology, new material; 4, the flexible independent assortment of inter process is convenient to BPR research; 5, flow scheme design is flexible flexibly, and inter process can break and can connect, and both can carry out single operation test, has and can carry out full formula line pilot production, and each operation is advanced separately separately, is convenient to carry out single operation test.
Description of drawings
Fig. 1 is traditional cigarette throwing processing process figure.
Fig. 2 is a processing technology for brand cigarette test flow chart of the present invention
The specific embodiment
Processing technology for brand cigarette test is please referred to Fig. 2, and it comprises:
Step S001 gets the raw materials ready;
Step S002 unpacks and metering;
Step S003, section;
Step S004, loosening and gaining moisture, in the present embodiment, this loosening and gaining moisture comprises the two kinds of loosening and gaining moisture modes (for example comprising two kinds of loosening and gaining moisture modes, three kinds of loosening and gaining moisture modes, four kinds of loosening and gaining moisture modes) in following four kinds of loosening and gaining moisture modes (loosening and gaining moisture mode A, loosening and gaining moisture mode B, loosening and gaining moisture mode C, loosening and gaining moisture mode D) at least, this multiple loosening and gaining moisture mode is parallel, provide perfect test platform to realize the parallel utilization of single operation plurality of devices, to think improving the loose quality of sheet cigarette and improving quality of tobacco.These four kinds of loosening and gaining moisture modes are:
Loosening and gaining moisture mode A, it comprises vacuum conditioning and cylinder moisture regain;
Loosening and gaining moisture mode B, it comprises the loose and cylinder moisture regain of intermittent type microwave;
Loosening and gaining moisture mode C, it comprises section, continuous-type microwave is loose and the cylinder moisture regain;
Loosening and gaining moisture mode D, it comprises section and cylinder moisture regain;
Step S0051 once stores leaf;
Step S0052, HT;
Step S006, leaves moisting is reinforced, and it can realize repeatedly reinforced;
Step S007, secondary storage leaf, and select execution in step S008 or execution in step S0052;
Step S008, Qie Yesi;
Step S009, the moisture regain of leaf silk;
Step S010, leaf silk drying;
Step S011 add expanded cut tobacco and stem, and pipe tobacco is mixed;
Step S012, perfuming;
Step S013, wire distribution storage silk;
Step S014 is to the cigarette bag.
Present embodiment can be single operation multimachine pattern, can carry out the demonstration research of the different processing modes of single operation.For example: loose sheet moisture regain operation is by experimental study, the pluses and minuses of analytic demonstration " vacuum conditioning+cylinder moisture regain ", " intermittent type microwave loose+cylinder moisture regain ", " section+continuous-type microwave loose+cylinder get damp again ", " moisture regain of section+cylinder " 4 kinds of loosening and gaining moisture modes are for the sheet cigarette loosening and gaining moisture mode type selecting of elaboration " seven wolves " cigarette special production line provides foundation.
Present embodiment can be the unit multifunctional mode, adapts to the cigarette processing request that becomes more meticulous.Unit technological parameter adjustable range is big, the precision height, and response speed is fast.For example: leaves moisting charger heat divides the adjustable range of temperature big 40 ℃-70 ℃, the control of band humidity.Reinforced precision height.Can adopt the reinforced or reinforced two kinds of patterns in rear end of front end, provide platform, improve the reinforced uniformity of leaves moisting for realizing the feeding homogeneity test.
The present embodiment flow setting is succinct, and equipment component is realized " a tractor serves several purposes ".For example: loose sheet moisture regain operation both can have been carried out loose sheet moisture regain the reinforced function of band.
By foregoing description as can be known, the effect of invention is: one, the special-purpose test wire of elaboration " seven wolves " cigarette is elaboration " seven a wolves " cigarette research/development platform.It has following function: 1. raw material processing characteristics and the research of formula module combination technique; 2. essence and flavoring agent application technical research; 3. production model Combinatorial Optimization research; 4. product intermediate experiment.Its two, the special-purpose test wire of elaboration " seven wolves " cigarette is that new technology, new technology, new material are used and verification platform.It has following function: the 1. test of new equipment and new technology and checking; 2. key equipment control technology research; 3. path combination and BPR research; 4. the novel lowering harm and decreasing coking material of cigarette application study.Its three, the special-purpose test wire of elaboration " seven wolves " cigarette is the platform of technological innovation and application.It has following function: 1. characteristic technology experimental study; 2. product flavouring humectation technical research; 3. enterprise independent innovation equipment research exploitation, test and checking; 4. technology, skills training.
Below in conjunction with test wire technological process Fig. 2, and illustrate:
For example every batch of sheet cigarette of certain cigarette trade mark 400kg is altogether produced in test, according to the prescription designing requirement, adopt the module grouping Processing, be divided into A, B, three modules of C (grouping), wherein: A module sheet cigarette weight is 100kg, and B module sheet cigarette weight is 200kg, and C module sheet cigarette total amount is 100kg, stem full formula ratio 5.0%, expanded cut tobacco full formula ratio 3.0%.
A, B, C formula module mass property such as following table:
| Module | Module characteristic | Formula rate (%) |
| A | Fragrance matter (better-good), the sweet sense, perfume quantity (having-foot), the assorted gas that have good this perfume (or spice) of tobacco to become reconciled (have-lack) slightly, concentration strength (moderate-big slightly), excitant (having-have slightly), pleasant impression is totally comfortable, time sweet sense is better. | 25 |
| B | Fragrance matter (medium-better), perfume quantity (having slightly-foot), assorted gas (having slightly-lack), concentration strength are moderate, excitant (having-have slightly), pleasant impression are still totally comfortable. | 50 |
| C | Fragrance matter (medium-better), perfume quantity (lack-having), assorted gas (having-big), concentration strength are big, excitant (having-big), dry sensation are obvious, pleasant impression owes totally comfortable. | 25 |
A, B, C formula module processing route, processing conditions such as following table:
| Module | Route | Loosening and gaining moisture | Reinforced | The baking silk |
| A | A | Section+cylinder moisture regain low-intensity is handled | Function material A | Cylinder baking silk (low-intensity) |
| B | B | Intensity is handled in vacuum conditioning+cylinder moisture regain | Function material B | Cylinder baking silk (middle intensity) |
| C | C | Intermittent type microwave is loose+and cylinder moisture regain high strength handles | Function material C | Pneumatic conveying drying |
A, B, C formula module process conditions are asked for an interview following description:
(1) loosening and gaining moisture process conditions:
The A module: flow 200kg/h, hot blast temperature (55 ± 3) ℃, moisture content of outlet (19.0 ± 1.5) % applies feed liquid A, applies ratio (2.0 ± 0.02) %;
The B module: flow 400kg/h, hot blast temperature (60 ± 3) ℃, moisture content of outlet (19.5 ± 1.5) % applies feed liquid B, applies ratio (2.0 ± 0.02) %;
The C module: flow 200kg/h hot blast temperature (65 ± 3) ℃, moisture content of outlet (20.0 ± 1.5) % applies feed liquid C, applies ratio (2.0 ± 0.02) %.
(2) charging process process conditions:
The A module: flow 200kg/h, hot blast temperature (40 ± 3) ℃, moisture content of outlet (19.5 ± 1.5) %, feed liquid applies ratio (2.0 ± 0.02) %;
The B module: flow 400kg/h, hot blast temperature (45 ± 3) ℃, moisture content of outlet (20.0 ± 1.5) %, feed liquid applies ratio (2.0 ± 0.02) %;
The C module: flow 200kg/h, hot blast temperature (50 ± 3) ℃, moisture content of outlet (20.5 ± 1.5) %, feed liquid applies ratio (2.0 ± 0.02) %.
(3) chopping procedure technology condition:
Tobacco cut width (0.9 ± 0.1) mm.
(4) drying process process conditions:
A module: a cylinder baking silk mode, flow 100kg/h, barrel temperature (130 ± 1.0) ℃, hot blast temperature (115 ± 1.0) ℃, auxilliary wind-warm syndrome degree (100 ± 1.0) ℃, moisture content of outlet (13.0 ± 0.5) %;
B module: a cylinder baking silk mode, flow 200kg/h, barrel temperature (135 ± 1.0) ℃, hot blast temperature (120 ± 1.0) ℃, auxilliary wind-warm syndrome degree (105 ± 1.0) ℃, moisture content of outlet (13.0 ± 0.5) %;
C module: an air-flow baking silk mode, flow 100kg/h, expanding end hot blast temperature (130 ± 1.0) ℃, 180 ℃ of hot blast temperatures, hot blast air quantity 700～800m3/h, moisture content of outlet (13.5 ± 0.5) %.
(5) the pipe tobacco operation that is mixed:
Stem is mixed and is joined: flow 25kg/h, mix and join total amount for (23.6 ± 0.2) kg;
Expanded cut tobacco is mixed and is joined: flow 15kg/h, mix and join total amount for (14.2 ± 0.1) kg.
(6) perfuming operation
Flow 400kg/h, perfuming ratio (3.0 ± 0.03) ‰.
The above, only for preferred embodiment of the present invention, so can not limit scope of the invention process with this, i.e. the equivalence of doing according to the present patent application claim and description changes and modification, all should still belong in the scope that patent of the present invention contains.
Claims (2)
1. processing technology for brand cigarette test, it is characterized in that: this processing technology comprises: get the raw materials ready, unpack and metering, section, loosening and gaining moisture, once store that leaf, leaves moisting are reinforced, secondary storage leaf, Qie Yesi, the moisture regain of leaf silk, leaf silk drying, pipe tobacco are mixed, perfuming, wire distribution storage thread and to the cigarette bag;
Wherein, this loosening and gaining moisture comprises two kinds of loosening and gaining moisture modes in following four kinds of loosening and gaining moisture modes at least, and this multiple loosening and gaining moisture mode is parallel, and these four kinds of loosening and gaining moisture modes are:
Loosening and gaining moisture mode A, it comprises vacuum conditioning and cylinder moisture regain;
Loosening and gaining moisture mode B, it comprises the loose and cylinder moisture regain of intermittent type microwave;
Loosening and gaining moisture mode C, it comprises section, continuous-type microwave is loose and the cylinder moisture regain;
Loosening and gaining moisture mode D, it comprises section and cylinder moisture regain.
2. processing technology for brand cigarette test according to claim 1 is characterized in that: this leaf silk drying comprises two kinds of parallel leaf silk drying modes, and these two kinds of leaf silk drying modes are respectively the dry and roller cut tobacco drying of air-flow leaf silk.
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|---|---|---|---|
| CNA2009101118508A CN101579143A (en) | 2009-05-18 | 2009-05-18 | Processing technology for brand cigarette test |
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|---|---|---|---|
| CNA2009101118508A CN101579143A (en) | 2009-05-18 | 2009-05-18 | Processing technology for brand cigarette test |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101843359A (en) * | 2010-06-01 | 2010-09-29 | 上海烟草（集团）公司 | Flexible tobacco charging technology |
| CN101856140A (en) * | 2010-06-01 | 2010-10-13 | 上海烟草（集团）公司 | Tobacco charging process |
| CN102524936A (en) * | 2011-12-20 | 2012-07-04 | 红云红河烟草(集团)有限责任公司 | Method for promoting cigarettes to fully absorb feed liquid |
| CN103300465A (en) * | 2012-03-15 | 2013-09-18 | 福建中烟工业有限责任公司 | Processing technology of low-quality flue cured tobacco leaf |
| CN103462201A (en) * | 2013-09-18 | 2013-12-25 | 江苏中烟工业有限责任公司南京卷烟厂 | Treatment process of tobacco flake |
| CN108541995A (en) * | 2018-04-25 | 2018-09-18 | 湖北中烟工业有限责任公司 | A kind of secondary mixture processing method of piece cigarette promoting raw material availability |
| CN114128913A (en) * | 2021-12-28 | 2022-03-04 | 红云红河烟草(集团)有限责任公司 | Tobacco shred-making tobacco leaf conditioning grouping processing method |
| CN115153076A (en) * | 2022-08-23 | 2022-10-11 | 吉林烟草工业有限责任公司 | Cigarette, cut tobacco and cut tobacco preparation method |
-
2009
- 2009-05-18 CN CNA2009101118508A patent/CN101579143A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101843359A (en) * | 2010-06-01 | 2010-09-29 | 上海烟草（集团）公司 | Flexible tobacco charging technology |
| CN101856140A (en) * | 2010-06-01 | 2010-10-13 | 上海烟草（集团）公司 | Tobacco charging process |
| CN101856140B (en) * | 2010-06-01 | 2013-04-10 | 上海烟草集团有限责任公司 | Tobacco charging process |
| CN102524936A (en) * | 2011-12-20 | 2012-07-04 | 红云红河烟草(集团)有限责任公司 | Method for promoting cigarettes to fully absorb feed liquid |
| CN103300465B (en) * | 2012-03-15 | 2015-05-27 | 福建中烟工业有限责任公司 | Processing technology of low-quality flue cured tobacco leaf |
| CN103300465A (en) * | 2012-03-15 | 2013-09-18 | 福建中烟工业有限责任公司 | Processing technology of low-quality flue cured tobacco leaf |
| CN103462201A (en) * | 2013-09-18 | 2013-12-25 | 江苏中烟工业有限责任公司南京卷烟厂 | Treatment process of tobacco flake |
| CN103462201B (en) * | 2013-09-18 | 2016-01-13 | 江苏中烟工业有限责任公司南京卷烟厂 | A kind of tobacco flake processing technology |
| CN108541995A (en) * | 2018-04-25 | 2018-09-18 | 湖北中烟工业有限责任公司 | A kind of secondary mixture processing method of piece cigarette promoting raw material availability |
| CN108541995B (en) * | 2018-04-25 | 2021-03-16 | 湖北中烟工业有限责任公司 | Secondary blending processing method for tobacco flakes for improving availability of raw materials |
| CN114128913A (en) * | 2021-12-28 | 2022-03-04 | 红云红河烟草(集团)有限责任公司 | Tobacco shred-making tobacco leaf conditioning grouping processing method |
| CN115153076A (en) * | 2022-08-23 | 2022-10-11 | 吉林烟草工业有限责任公司 | Cigarette, cut tobacco and cut tobacco preparation method |
| CN115153076B (en) * | 2022-08-23 | 2023-08-25 | 吉林烟草工业有限责任公司 | Cigarette, cut tobacco and cut tobacco preparation method |
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Application publication date: 20091118 |