CN104095281B - A kind of offal uses new method - Google Patents
A kind of offal uses new method Download PDFInfo
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- CN104095281B CN104095281B CN201410353813.9A CN201410353813A CN104095281B CN 104095281 B CN104095281 B CN 104095281B CN 201410353813 A CN201410353813 A CN 201410353813A CN 104095281 B CN104095281 B CN 104095281B
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- offal
- sheet
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- stalk
- moisture
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Abstract
The present invention relates to a kind of new using method that offal is applied to cigarette process, described method is by stopping in obtained this step of stalk sheet, be connected to cut tobacco line processed afterwards, by obtained stalk sheet after the cutting cigarette packet operation of cut tobacco line processed, mix before loosening and gaining moisture operation with sheet cigarette ratio and join, both mix join rear carry out simultaneously processing process, be mixed together throwing.The allotment of labor's sequence of mixing obstructed with leaf can be made on the one hand to increase, mix and join uniformity and be improved; On the other hand, stalk sheet is processed together with sheet cigarette, and the work flow of stalk, parameter and equipment etc. are identical with sheet cigarette, and make stem and cut tobacco mimicry, be not easily identified, homogenieity is good.
Description
[technical field]
The invention belongs to cigarette process field.More specifically, the present invention relates to offal a kind of new using method in cigarette process.
[background technology]
About process and the application of offal itself, there is a large amount of report in the prior art: the Chinese patent of patent No. ZL03117228.8 discloses a kind of tobacco stalk pretreatment process, this technique adopts microwave low-loss solid medium particle as heating agent, first by heating medium for heating to 100 ~ 200 DEG C, again offal is mixed with heating agent and sends in microwave heating chamber and heat, make the increase of offal volume, density reduction, with separator, offal is separated with heating agent again, and reclaim heating agent and reheat to be used, finally realize continous-stable, high yield pretreatment carried out to offal.
The Chinese patent of Authorization Notice No. CN101214086B discloses a kind of through the preheating of gas heating agent and with the offal preprocess method of microwave treatment and the equipment adopting the method in gas heating agent environment.Process needing the offal of processing: raw material preheating is to 100 ~ 170 DEG C; Gas heating agent is heated to 150 ~ 350 DEG C; Offal and air heat matchmaker mixing are after the effect of microwave field, and gas-particle separation, obtains processing expansion of solids offal completely.
Above two kinds of methods are obtained for the expanded cabo of volume increase, quality improving, but expanded cabo directly can not use in cigarette, and need cut into silk could use.For expanded cabo is made stem, further, the China of application number 201010028074.8 discloses the preparation technology of cigarette expanded stem shreds, and Authorization Notice No. CN102631016B discloses the thread contour machining procedure of a kind of offal.
The preparation technology of cigarette expanded stem shreds disclosed in application number 201010028074.8, in moisture regain by the expanded cabo of dilation more than 150%, get damp again in equilibrium water conten equipment to moisture be 15 ~ 30% and equilibrium water conten after, now be cut into the expansion stem sheet that thickness is 0.2 ~ 1.8mm, and store in cabinet, stalk sheet being cut into width is again 0.2 ~ 1.8mm, length is the stalk bar silk of 5 ~ 20mm, then first being sent in microwave heating equipment by stalk bar silk and being dried to moisture is 3 ~ 10%, send into again in moisture regain perfuming equipment and carry out getting damp again and perfuming, obtain the expansion stem bar silk finished product of moisture 12 ± 1%.
Disclosed in Authorization Notice No. CN102631016B, the thread contour machining procedure of a kind of offal is: the reinforced and stocker of offal pretreatment, offal microwave expansion, washing stalk, terrier storage, tobacco stalk straightening, offal section, stalk sheet, the chopping of stalk sheet, stem sizing drying, stem perfuming store up silk.
The stem that above two kinds of methods obtain mixes allotment of labor's sequence eventually through ratio and cut tobacco carries out mixing joining, and send into cigarette packaging process through perfuming, wire distribution storage silk afterwards, mixed by such and cut tobacco and join, exist and mix uneven defect, the level that homogenizes is low.
The present inventor have been surprisingly found that, in obtained this step of stalk sheet only, be connected to cut tobacco line processed afterwards, by obtained stalk sheet after the cutting cigarette packet operation of cut tobacco line processed, mix before loosening and gaining moisture operation with sheet cigarette ratio and join, both mix join rear carry out simultaneously processing process, be mixed together throwing.The allotment of labor's sequence of mixing obstructed with leaf can be made on the one hand to increase, mix and join uniformity and be improved; On the other hand, stalk sheet is processed together with sheet cigarette, and the work flow of stalk, parameter and equipment etc. are identical with sheet cigarette, and make stem and cut tobacco mimicry, be not easily identified, homogenieity is good.
[summary of the invention]
Directly mix to exist mix uneven, that the level that homogenizes is low defect for overcoming stem and cut tobacco in prior art, the invention provides a kind of new offal using method, the method is adulterated in proportion by stalk sheet is direct and sheet cigarette, chopping in the lump after mixing, raising stem and mixing of cut tobacco join uniformity, to overcome the defect of prior art.
The present invention is achieved by the following technical programs.
A kind of offal uses new method, it is characterized in that:
Step one: prepare expanded cabo: the offal through removal of impurities is carried out expansion process by steam and microwave, until dilation is 200% ~ 600%, obtains the offal through overexpansion;
Step 2: prepare expansion stem sheet: the expanded cabo through step one carries out moisture regain process, regulates moisture to moisture to account for offal gross weight than being 28-36 % by weight, the offal after moisture regain process is made stalk sheet by the multistage tobacco stem flattener be connected in series;
Step 3: expansion stem sheet mixes with sheet cigarette: the expansion stem sheet of 5-15 weight portion is mixed with the sheet cigarette of 100 weight portions; Described mixing is after the cutting cigarette packet operation of cut tobacco line processed, before loosening and gaining moisture operation;
Step 4: the mixture of step 3 is carried out loosening and gaining moisture, subsequently by being cut filler after the chopping of leaf Wiring technology, described tobacco cut width is 0.8 ~ 1.1mm, afterwards through perfuming, storage wire process, send cigarette bag, obtained cigarette product;
Described offal prepares cigarette product by adopting above-mentioned preparation method to be applied to.
The method preparing expanded cabo of step one, can be prepared according to the disclosed method of patent No. ZL03117228.8 " pretreating process of offal ";
Preferably, the tobacco stalk raw material of step one is selected from the tobacco stalk raw materials such as long stalk, short stalk or new stalk, old stalk; Preferred dilation is 450%-500%;
In step one, vapor (steam) temperature is 130 ~ 180 DEG C, and steam pressure is 100kPa-105kPa, and microwave power is 20 ~ 60kW, and the expansion process time is 20 ~ 600s.
Preferably, in step one, the process of employing hot water swollen substitutes steam and microwave carries out expansion process, and profit rises by condition for hot water temperature 80 DEG C, swollen time 45min.
In step 2, method disclosed in application number 201010028074.8 " preparation technology of cigarette expanded stem shreds " can be adopted to prepare expansion stem sheet;
In step 2, tobacco stem flattener is the multistage tobacco stem flattener be connected in series, and obtains through multistage pressure stalk operation the stalk sheet that thickness is 0.1mm ~ 0.5mm; Can adopt the Pyatyi tobacco stem flattener of series connection, one-level nip is 3.5-5.0mm, and secondary nip is 2.5-3.5mm, and three grades of nip are 1.2-2.5mm, and level Four nip is 0.5-1.2mm, and Pyatyi nip is 0.1-0.5mm.
In the present invention, the implication of term " dilation " is the volume of volume divided by the front offal that expands of the tobacco stick after expanded of identical absolute dry mass:
Its bioassay standard is:
For 1000mL graduated cylinder, minimum scale is 10mL, for making control errors within 10%, has:
V≥100mL
So for making evaluated error control within 10%, the quantity of disposable measurement offal must meet the requirement that its volume is not less than 100mL, and the volume of the triacetyl glycerine poured into also must be no less than 100mL.Sampling amount hereafter and constant volume estimate by the requirement of this volume.
1. be placed on balance by graduated cylinder, zero setting, pour the triacetyl glycerine of 1000mL (V) into, quality is designated as m
1;
2. pour out triacetyl glycerine, be placed in by graduated cylinder on balance, zero setting, in graduated cylinder, put into about 50g tobacco stick after expanded, quality is designated as m
2;
3. continue to operate on balance, pressure stalk device is put into graduated cylinder, zero setting, pours triacetyl glycerine into 1000mL scale, record the quality m of the triacetyl glycerine poured into
triglyceride;
4. the volume V of tobacco stick after expanded is 4. calculated by formula
swollen rear stalk(relative density of triacetyl glycerine is tabled look-up known);
5. use the same method and measure the volume V of the front offal that expands
stalk before swollen, and different being measuring tobacco stick after expanded volume: constant volume V is 500mL, the tobacco stalk quality m put in graduated cylinder
1be calculated as follows:
m
1×(1-x％)＝m
2×(1-y％)
In formula: x%---the moisture of offal before expanding;
The moisture of y%---tobacco stick after expanded.
Note: the mensuration of moisture performs according to YC/T31-1996 " preparation of tobacco and tobacco product sample and determination of moisture Oven Method ".
6. dilation is calculated according to the swollen rear stalk of V and the swollen front stalk data of V.
[beneficial effect]
1, make to obstruct and increase with allotment of labor's sequence of mixing of leaf, mix and join uniformity and be improved, thus improve cigarette and to homogenize level;
2, stalk sheet and sheet cigarette are mixed and are joined rear mixed chopping, and chopping technological parameter is identical with sheet cigarette, and this just makes the form of stem to greatest extent close to cut tobacco, achieves the mimicry of stem and cut tobacco.
[accompanying drawing explanation]
Fig. 1 is traditional using method process chart of offal.
Fig. 2 is the process chart that offal of the present invention uses new method.
[detailed description of the invention]
Can understand the present invention better by following embodiment, but they are not limitation of the present invention.In following examples, if no special instructions, " ratio " is weight ratio, and " % " is all weight percentage.
Embodiment 1
The composition of raw materials of cigarette product X draft into
Get Yunnan long stalk raw material, in bloating plant, carry out expansion process after screening removal of impurities, vapor (steam) temperature is 180 DEG C, and steam pressure is 101325Pa, and microwave power is 20kW, and Bulking Time is 48s, obtains the offal that dilation is 362%.
The offal that expands is sent in moisture regain equipment, regulates moisture to 29%, stores 4 hours.Send into and steam stalk equipment, make offal temperature rise to 80 DEG C.Send into the tobacco stem flattener of thtee-stage shiplock again, wherein, a pressure nip is 2.5mm, and two pressure nip are 1.0mm, and three pressure nip are 0.5mm.Through three grades of pressure stalk operations, obtaining thickness is 0.5mm flake offal stalk sheet.
The expansion stem sheet of 11 weight portions is mixed with the sheet cigarette of 100 weight portions; Described mixing is after the cutting cigarette packet operation of cut tobacco line processed, before loosening and gaining moisture operation; Said mixture is carried out loosening and gaining moisture, and subsequently by being cut filler after the chopping of leaf Wiring technology, described tobacco cut width is 0.9mm, afterwards through perfuming, storage wire process, send cigarette bag, the obtained cigarette product applying offal of the present invention use new method.
Comparative example 1
Remove the expansion stem sheet chopping of 11 weight portions, sizing drying, perfuming obtain stem, after cut tobacco obtained after the independent chopping of sheet cigarette of 100 weight portions, described stem and cut tobacco are mixed outside joining, all the other steps are with embodiment 1, and obtained cigarette product, described comparative example is and adopts conventional method application offal.
Performance test embodiment
Measure mixing of stem in above-mentioned cigarette product and join uniformity, the results are shown in Table 1.
Table 1
As can be seen from Table 1, apply offal of the present invention and use the cigarette product of new method, its stem is mixed and is joined the more existing using method of uniformity and significantly improve, and increase rate is up to about 18%.
A kind of offal of the present invention uses new method to be described by concrete example, those skilled in the art can use for reference content of the present invention, the links such as suitable feed change, process conditions realize other object corresponding, its relevant change does not all depart from content of the present invention, all similar replacements and change will become apparent to those skilled in the art that and be all deemed to be included within scope of the present invention.
Claims (1)
1. offal uses a new method, it is characterized in that:
Step one: prepare expanded cabo: the offal through removal of impurities is carried out expansion process by steam and microwave, and vapor (steam) temperature is 180 DEG C, and steam pressure is 101325Pa, and microwave power is 20kW, Bulking Time 48s, obtains the offal that dilation is 362%;
Step 2: prepare expansion stem sheet: the expanded cabo through step one carries out moisture regain process, regulating moisture to moisture to account for offal gross weight ratio is 29 % by weight, stores 4 hours; Send into and steam stalk equipment, make offal temperature rise to 80 DEG C; Send into the tobacco stem flattener of thtee-stage shiplock again, wherein, a pressure nip is 2.5mm, and two pressure nip are 1.0mm, and three pressure nip are 0.5mm, and through three grades of pressure stalk operations, obtaining thickness is 0.5mm flake offal stalk sheet;
Step 3: expansion stem sheet mixes with sheet cigarette: the expansion stem sheet of 11 weight portions is mixed with the sheet cigarette of 100 weight portions; Described mixing is after the cutting cigarette packet operation of cut tobacco line processed, before loosening and gaining moisture operation;
Step 4: the mixture of step 3 is carried out loosening and gaining moisture, subsequently by being cut filler after the chopping of leaf Wiring technology, described tobacco cut width is 0.9mm, afterwards through perfuming, storage wire process, send cigarette bag, obtained cigarette product;
Described offal is by adopting above-mentioned preparation method for the preparation of cigarette product.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410353813.9A CN104095281B (en) | 2014-07-23 | 2014-07-23 | A kind of offal uses new method |
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|---|---|---|---|
| CN201410353813.9A CN104095281B (en) | 2014-07-23 | 2014-07-23 | A kind of offal uses new method |
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| CN104095281A CN104095281A (en) | 2014-10-15 |
| CN104095281B true CN104095281B (en) | 2016-04-06 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106213575B (en) * | 2016-09-12 | 2017-09-05 | 云南中烟新材料科技有限公司 | A kind of processing technology for lifting expanded cabo particle morphological uniformity |
| CN108244690B (en) * | 2017-12-30 | 2020-09-08 | 广州昊然微波设备有限公司 | Tobacco puffing production process |
| CN108669627B (en) * | 2018-07-27 | 2021-07-23 | 广东中烟工业有限责任公司 | Deep processing method of tobacco stem shreds |
| CN109222199A (en) * | 2018-11-01 | 2019-01-18 | 四川三联新材料有限公司 | A kind of material mixing blending for cigarette process and the load perfume (or spice) material for cigarette |
| GB202002790D0 (en) * | 2020-02-27 | 2020-04-15 | British American Tobacco Investments Ltd | Methods for treating tobacco material, apparatus for treating tobacco material, treated tobacco material and uses thereof |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101108028B (en) * | 2007-07-23 | 2010-07-21 | 中国烟草总公司郑州烟草研究院 | Technique of pre-expanding treatment for cabo |
| NZ586254A (en) * | 2007-12-19 | 2012-07-27 | British American Tobacco Australasia Ltd | A process for producing roll your own tobacco shag from tabacco lamina and stem |
| TW201233345A (en) * | 2010-12-23 | 2012-08-16 | Philip Morris Prod | Method of treating burley tobacco stems |
| CN102178341A (en) * | 2011-05-20 | 2011-09-14 | 云南昆船瑞升烟草加工新技术有限责任公司 | Method for processing stalk filaments of tobacco stalks |
| CN102726826B (en) * | 2012-06-27 | 2014-01-22 | 红塔烟草(集团)有限责任公司 | Microwave tobacco stem expansion method |
| CN102860577A (en) * | 2012-09-24 | 2013-01-09 | 云南瑞升烟草技术（集团）有限公司 | Method for processing tobacco stem shreds |
| CN103704867B (en) * | 2014-01-02 | 2016-03-23 | 福建中烟工业有限责任公司 | A kind of method improving cut stem quality |
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