CN101565265A - Process method device for producing stained glass by continuous casting - Google Patents
Process method device for producing stained glass by continuous casting Download PDFInfo
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- CN101565265A CN101565265A CNA2008100111969A CN200810011196A CN101565265A CN 101565265 A CN101565265 A CN 101565265A CN A2008100111969 A CNA2008100111969 A CN A2008100111969A CN 200810011196 A CN200810011196 A CN 200810011196A CN 101565265 A CN101565265 A CN 101565265A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The invention relates to a process method and a device thereof for producing stained glass by continuous casting. The method comprises the following steps: the well fused base material (molten glass) is delivered to a color mixing channel in an intermittent or continuous mode for reheating and fusing, the forming temperature is regulated, the fused color molten glass is infused on the base material liquid level at the tail end of the color mixing channel by intermittent process and then manually or mechanically stirred insufficiently, and the mixed molten glass is prepared into stained plate glass or face brick after continuous calendaring molding, annealing and cutting. The production device comprises a glass melter and a calendaring molding machine, the color mixing channel mainly comprises an accumulation tank and an agitating tank, wherein a material tank built by refractory material is arranged at the lower part of the accumulation tank and a feeding opening is arranged at the top of the tank; and an electric heating piece temperature control facility is installed in a space at the upper part of the accumulation tank. The method can be matched with a crucible kiln or tank kiln to realize the stained glass production by continuous casting, and improves the product quality and develops new species with great thickness; and the method has the advantages of no intermediate color rejected glass during the material changing process, simple facilities, wide application range, and the like.
Description
Technical field
The present invention relates to a kind of processing method of producing stained glass by continuous casting, this method can be with the glass metal of two or more different colours, insufficient stirring through setting forms the glass metal mixture of multi-level natural texture, through calendering formation, anneal, be cut into dull and stereotyped stained glass.
The invention still further relates to a kind of equipment of producing stained glass by continuous casting, utilize this equipment can produce painted glass tile, belong to the building decoration field.
Background technology
Stained glass with stable physicochemical property, bright and colourfully be rich in the relief art effect of level, be widely used in fields such as building, household, art decoration.The at present existing similar with it product of different mode of production manufacturings is to make blank after melting with cullet and industrial chemicals as the CN108796A patent of invention, and product is made in compression molding after the annealing.The CN2198327A patent of invention is to come powder at dull and stereotyped clear, colorless glass block surface spraying last layer low melting point stained glass, melts processing through burning, and annealing makes product.The CN2580012A patent of invention is to be stained with the colored Resins, epoxy of one deck on clear plate glass, makes stained glass.The stained glass product that above several method is produced, the color dullness does not have stereoscopic sensation, lacks glittering and translucent artistic effect.Notification number CN108091A establishes a plurality of kilns pond in a tank furnace, effusive each the monochromatic glass remittance of each kiln pond dog-hole is mixed together, again curing molding, anneal, make the colored glassy product of polychrome, this method is because the effusive monochromatic glass liquid measure of each kiln pond dog-hole is difficult to adjusting and control, stirring technique can not carry out in the deep layer glass metal, and the color of product and decorative pattern are difficult to reach ideal effect.Publication number is the colour jewel glass and the manufacturing process equipment of CN128887A report, production process is to enter work pool after a kind of glass bed material is dropped into the melting furnaces fusing, in the importing chute, another kind or more than one color material, be fused into glass metal by electric smelter and enter feeding device, in the input chute, bed material and colorant at high temperature are blended together, entering tin groove forming again is stained glass, this method does not have practicable stirring system, can not make have levels, the stained glass product of natural texture.
The method of producing stained glass in the world at present, a kind of is to continue to use manually to get intermittently feed of material, manually " choose the material formula " and stir, calendering formation intermittently, product quality level is difficult to improve, another kind is a tank furnace fusing base-material, and colorant drops down (or manually dig material and inject) stream with the day tank fusing respectively through the guide passage has the major ingredient road of base-material to mix, stir, and manufactures stained glass through calendering formation.Is US7 as our company in U.S.'s mandate on December 25th, 2007, the patent No., 310, the patent of invention of 973B2 " Method and Apparatus for MakingVariegated Glass Sheets and Tiles ", the major ingredient road is very long, colorant injects to the major ingredient road in major ingredient road length direction mark section, owing to each coloured glass fusion mutually, diffusion in major ingredient road trickling process, produces too much intermediate color glass when changing product, the decorative pattern discreteness is big, and certain limitation is arranged.The present invention adopts tinter road technology, carries out pigment distribution and stirring at the agitated pool of expecting the road end, and this pond is connected with the stack of shaper, and the glass metal after the stirring enters the stack moulding immediately.Produce too much transition coloured glass problem like this when having stopped to change product.The tinter road respectively can with pot furnace and two kinds of multi-form combinations of tank furnace, realize the production of stained glass continuous calendering.Number of patent application is method and the used controlled colorant amount feed device and the controlled whipping appts of the continuous production stained glass of 200410020759.2 patent of invention prospectus introduction, and the basic and patent No. is US7,310, and the patent of invention of 973B2 is identical.
Summary of the invention
The present invention has overcome prior art deficiency and drawback, produces the thick colored drawing sheet glass of 3mm and greater than the thick stained glass of 3mm to 25mm, to adapt to the constantly needs of development of building, household, market, decoration field with simplest and dependable processing method.
One of purpose of the present invention is to provide a kind of processing method of producing stained glass by continuous casting, this method can be with the glass metal of two or more different colours, insufficient stirring through setting forms the glass metal mixture of multi-level natural texture, through calendering formation, anneal, be cut into dull and stereotyped stained glass.
Two of purpose of the present invention is to provide a kind of equipment of producing stained glass by continuous casting.
The present invention authorizes US7 in the U.S., and 310, the invention of further improve on the 973B2 patent basis, suitability is wider.
A kind of processing method of producing stained glass by continuous casting, adopt tinter road [8] that the base-material [1] of glass melter fusing is carried out heating and melting, regulation and control glass metal mold temperature, colorant [11] with the glass melter fusing, inject on terminal agitated pool [9] the base glass liquid level in tinter road [8] by the kind of setting, consumption, cloth style, manually hybrid glass liquid is carried out insufficient stirring with agitator arm [12] or employing mechanical system, through shaper [14] moulding, make the glass strip [15] of continuous operation, make colored drawing sheet glass product after annealing, the cutting.
Said tinter road [8] can mate with pot furnace, and base-material and colorant intermittently melt, and adopts and manually gets material, and base-material injects and holds material pond [5], colorant injects intermittently feed mode of agitated pool [9], realizes producing stained glass by continuous casting.
Said tinter road [8] can mate with tank furnace, adopts tank furnace fusing base-material, and holding of tinter road [8] expected that pond [5] is connected with the tank furnace work pool, can realize the base-material continuous feeding, and colorant intermittently injects agitated pool [9] producing stained glass by continuous casting.
Said tinter road [8] agent structure is formed by holding material pond [5] and agitated pool [9], holds material pond [5] and is the closed glass passage, adopts electrically heated or flame heating form that the base glass liquid temp is regulated and control, and makes it to meet the moulding process requirement.
Said agitated pool [9] pool wall is above be open spaces, and leading portion is that colorant [11] injects the cloth district, and back segment is a stirring area, adopts artificial or machinery carries out insufficient stirring to base-material, coloring material for mixing liquid, through the stained glass of the different pattern textures of calendering acquisition.
Liquefied gas burner [13] heating facility is established in agitated pool [9] both sides in said tinter road [8], solves the big problem of agitated pool glass metal transverse temperature difference, adapts to the moulding process requirement.
A kind of equipment of producing stained glass by continuous casting comprises glass melter (pot furnace or tank furnace) and calendering formation machine, and the tinter road is mainly formed by holding material pond and agitated pool, and holding material bottom, pond is the material pond that refractory materials is built into, and Chi Ding is provided with feeding mouth; This upper space that holds the material pond is equipped with electric heating part (or flame heating) temperature control facility, be used for scorification and get the sclerderm glass that the cooling of material steel spoon forms, and regulation and control base glass liquid temp adapts to the moulding process requirement.When adopting the tank furnace molten glass, this holds expects that the pond is connected with the tank furnace work pool, and glass metal flows directly into the tinter road.Holding the material pond is a gallery, and its length and width, dark size be by industrial scale, the glass kind, and the operating condition design is determined, holds terminal material pond, material pond width and expands flare gradually, is connected with thereafter agitated pool.Agitated pool is a rectangle, length is shorter, width and rolled glass width are complementary, agitated pool is that open type does not have loam cake, its forebody is toning batching section, by colorant kind and the consumption set, manually dip in and get (or take with the steel spoon) at pot furnace and colorant is distributed by the texture of setting inject on the liquid level of outflow base-material with dipping in the material bar.Latter half is manually used heat-resisting agitator arm for stirring section, by movement locus and the speed set, base-material and colorant is carried out insufficient stirring, and hybrid glass liquid molds still unhardened glass strip through being located at the shaper stack of tinter road terminal.Shaper is made up of a pair of stack of making relative rotary motion and transmission, regulation and control, refrigerating unit, and two stack lines of centres are vertical line to be arranged, promptly intersects at a right angle with level, and the shallow degree of depth glass metal in tinter road stirs to adapt to, molding technological condition.After the moulding of glass strip, tilting charging guide plate through being provided with the string water-chilling plant, the roller moving platform of horizontal, sending into annealing furnace anneals, this kiln adopts roller-way transmission electrically heated annealing lehr, according to glass kind, thickness, travelling speed, control omnidistance annealing process by the annealing temperature curve of setting, eliminate glass strain.The glass strip makes the stained glass product through cutting, check, packing.
The present invention is except that above-mentioned production colored drawing sheet glass, shaper stack surface working is become face brick or mosaic decorative pattern, the roller moving platform changes the closely spaced close roller of putting into, and annealing furnace changes mesh bag transmission annealing furnace into, also can produce the painted glass tile and the stained glass mosaic of different size.
The present invention relates to solving agitated pool both sides of the edge temperature of glass liquid on the low sidely, the big problem of the transverse temperature difference pond in is provided with flat liquefied gas burner respectively in the terminal both sides of agitated pool, and employing flame heating control facility prevents that the glass ware forming quality from affecting adversely.Thickness glass metal adhesion feeding mouth caking influence normal operation when preventing the base-material material feeding, feeding mouth establish string water cooling case along outer rim, note removing the soft glass of the inner adhesion of feeding mouth in the operation, guarantee normally feeds intake.At agitated pool top, hold on the external wall of material pond end and establish the water cooling case, prevent colorant when the agitated pool material feeding, glass yarn sticks influences the cloth operation on wall.
Present patent application has following advantage compared with the prior art:
1, the terminal mixing with base-material enters the rolling press moulding after carrying out insufficient stirring to colorant immediately in the tinter road.With the US7 of our company, 310, the 973B2 patent is compared, difference be colorant do not enter fill base-material hold the material pond, do not exist when changing kind, original colorant produces the loss that intermediate color waste product glass is caused to the color interference of new colorant.This invention is more quick, simple and direct in the operation of replacing range of product.
2, tinter road processing method is applicable to pot furnace fusing base-material and colorant glass, adopts the intermittent mode feed, can cooperate with rolling press to realize the continuous calendering moulding, abandon intermittently calendering formation old technology, to improving the glass planeness, reduce bubble, defectives such as gas line rise and play an important role.
3, the tinter end production process also can be used for tank furnace fusing base-material, and its work pool and tinter road join and get final product continuous feeding.Colorant adopts pot furnace or day tank fusing, with the intermittent mode feed, realizes the continuous calendering moulding, can further improve quality product, increases range of product, expands production capacity, and reduces product cost.
4, the tinter road is simple in structure, and is reliable, can realize continuous calendering production with multi-form glass melter coupling.
Description of drawings
Fig. 1 is a tinter of the present invention road continuous calendering stained glass schematic flow sheet.
Embodiment
Introduce the embodiment of the invention below in conjunction with accompanying drawing.
The concrete making of the present invention is a kind of to be flint glass by base-material, and colorant is the colored drawing sheet glass that red, green, blue three kinds of glass are formed, the long 1200mm of product, wide 710mm, thickness 5mm.
Glass base-material and colorant melt at pot furnace, and technical process as shown in Figure 1.The base-material [1] that fusing is good manually digs out in pot furnace with getting material steel spoon [2], deliver to the feeding mouth [3] of tinter road [8], topple over to inject and hold material pond [5], this bottom, pond is that the thin-and-long that electrocast refractories is built by laying bricks or stones holds the material passage, and its rear portion width expands flare gradually and agitated pool [9] joins.Hold material above space, pond and establish globars electric heating part [6], will get the sclerderm glass scorification that the cooling of material steel spoon forms by temperature regulating device, glass temperature in the regulation and control pond makes it to reach the moulding process requirement.Inwall is built by laying bricks or stones with sillimanite brick, builds by laying bricks or stones with corresponding heat-resistant insulation material around the tinter road, to reduce heat lost by radiation.Agitated pool [9] is a rectangle, top uncovered is an open type, Chi Shen with hold the material pond identical, this pond is terminal to link to each other with shaper stack [14], melt well red, green, blue three kinds of colorants, getting material bar (high temperature steel control) [10] by artificial usefulness respectively dips in the crucible and gets colorant [11], deliver to the forebody of agitated pool successively, material bar turn orientation and angle of inclination are got in adjustment, the glass that hangs is pulled into strip, by the cloth form of setting, be injected into and flow out and to hold on the base glass liquid level of material pond (or with steel bale-out material, material feeding), meanwhile flow into the mixed solution of agitated pool second half section, (contact glass position is welded with the high temperature steel hook manually to use agitator arm [12], tooth) by the movement locus of setting, speed and colorant distribution situation are carried out insufficient stirring to base-material and colorant.For preventing that base-material [1] is to [8] material feeding of tinter road and colorant [11] during to agitated pool [9] material feeding, glass metal sticks in feeding mouth [3] and holds on the terminal wall in material pond [5] influences normal operation, be provided with water cooling case [4] and water cooling case [7] respectively at this two place, and the soft glass of the attention removing feeding mouth inwall adhesion that is in operation, ensure normal material feeding.It is in the 5mm slit that the feed liquid that mixes enters a pair of counterrotating stack spacing of shaper stack [14] immediately, makes thick 5mm through calendering formation, the continuous glass strip of wide 800mm [15].On the low side in order to overcome agitated pool both sides of the edge glass temperature, the big problem of material pond transverse temperature deviation, liquefied gas burner [13] is established in terminal both sides in this pond, adopts the flame heating control facility, improves the glass ware forming quality.Still unhardened glass strip [15] after the moulding, the roller moving platform [17] of tilting charging guide plate [16] through water cooling plant is arranged (or rolling guide roller) and horizontal, sending into annealing furnace [18] anneals, this kiln is a tunnel like roller-way transport heat construction equipment, is provided with the temperature automatically controlled and radiation cooling system of electrically heated, finish the annealing operation by the annealing temperature curve of setting after, the sheet glass band enters cutting bed, the length glass-cutting excises the both sides burr in accordance with regulations, becomes the stained glass product through being up to the standards.
Claims (11)
1, a kind of processing method of producing stained glass by continuous casting, adopt tinter road [8] that the base-material [1] of glass melter fusing is carried out heating and melting, regulation and control glass metal mold temperature, colorant [11] with the glass melter fusing, inject on terminal agitated pool [9] the base glass liquid level in tinter road [8] by the kind of setting, consumption, cloth style, manually hybrid glass liquid is carried out insufficient stirring with agitator arm [12] or employing mechanical system, through shaper [14] moulding, make the glass strip [15] of continuous operation, make colored drawing sheet glass product after annealing, the cutting.
2, processing method according to claim 1, it is characterized in that said tinter road [8] and pot furnace coupling, base-material and colorant intermittently melt, and adopt and manually get material, base-material injects and holds material pond [5], colorant injects intermittently feed mode of agitated pool [9], realizes producing stained glass by continuous casting.
3, processing method according to claim 1, it is characterized in that said tinter road [8] and tank furnace coupling, adopt tank furnace fusing base-material, the material pond [5] of holding of tinter road [8] is connected with the tank furnace work pool, can realize the base-material continuous feeding, colorant intermittently injects agitated pool [9] producing stained glass by continuous casting.
4, according to claim 1,2 or 3 described processing methodes, it is characterized in that said tinter road [8] agent structure forms by holding material pond [5] and agitated pool [9], hold material pond [5] and be the closed glass passage, adopt electrically heated or flame heating form that the base glass liquid temp is regulated and control, make it to meet the moulding process requirement.
5, processing method according to claim 1, it is characterized in that being more than said agitated pool [9] pool wall open spaces, leading portion is that colorant [11] injects the cloth district, back segment is a stirring area, adopt artificial or machinery carries out insufficient stirring to base-material, coloring material for mixing liquid, obtain the stained glass of different pattern textures through calendering.
6, processing method according to claim 1 is characterized in that liquefied gas burner [13] heating facility is established in agitated pool [9] both sides in said tinter road [8], solves the big problem of agitated pool glass metal transverse temperature difference, adapts to the moulding process requirement.
7, a kind of equipment of producing stained glass by continuous casting, comprise glass melter (pot furnace or tank furnace) and calendering formation machine [14], tinter road [8] is mainly formed by holding material pond [5] and agitated pool [9], and holding material bottom, pond [5] is the material pond that refractory materials is built into, and Chi Ding is provided with feeding mouth [3]; This upper space that holds material pond [5] is equipped with electric heating part (or flame heating) [6] temperature control facility.
8, production unit according to claim 6 is characterized in that said terminal material pond, material pond [5] width that holds expands flare gradually, is connected with thereafter agitated pool [9].
9, production unit according to claim 6, it is characterized in that said shaper is made up of a pair of stack [14] of making relative rotary motion and transmission, regulation and control, refrigerating unit, two stacks [14] line of centres is vertical line to be arranged, promptly intersects at a right angle with level.
10, equipment according to claim 6 is characterized in that being provided with the string water-chilling plant in the said tilting charging guide plate [16]; Establish string water cooling case [4,7] at said feeding mouth along outer rim or agitated pool top exterior wall.
11, equipment according to claim 6 is characterized in that the terminal both sides of said agitated pool are provided with flat liquefied gas burner [13] respectively.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100111969A CN101565265B (en) | 2008-04-23 | 2008-04-23 | Process method device for producing stained glass by continuous casting |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008100111969A CN101565265B (en) | 2008-04-23 | 2008-04-23 | Process method device for producing stained glass by continuous casting |
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| CN101565265A true CN101565265A (en) | 2009-10-28 |
| CN101565265B CN101565265B (en) | 2013-06-26 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104671642A (en) * | 2015-01-30 | 2015-06-03 | 中国南玻集团股份有限公司 | Glass rolling production method and glass rolling production line |
| CN106830632A (en) * | 2017-03-29 | 2017-06-13 | 响水县泽州开发有限公司 | A kind of glass calendering formation machine |
| CN110183107A (en) * | 2019-05-30 | 2019-08-30 | 张学新 | A kind of production technology of high borosilicate heat-proof glass surface plugging wire |
| CN115650562A (en) * | 2022-11-08 | 2023-01-31 | 江西赣悦新材料有限公司 | Calendering molding device and method for solar photovoltaic glass production |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100400444C (en) * | 2004-06-10 | 2008-07-09 | 谢骏峰 | Continuous painted-glass producing process, controllable color material supplier and controllable stirrer |
| CN1847175A (en) * | 2005-04-17 | 2006-10-18 | 谢骏峰 | Painted glass tile producing process and apparatus |
| CN100393651C (en) * | 2006-01-25 | 2008-06-11 | 中国地质大学（武汉） | Preparation method of flow liner crystallite glass |
| CN201232045Y (en) * | 2008-04-23 | 2009-05-06 | 贺奇玻璃制造(大连)有限公司 | Equipment for producing stained glass by continuous rolling |
-
2008
- 2008-04-23 CN CN2008100111969A patent/CN101565265B/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104671642A (en) * | 2015-01-30 | 2015-06-03 | 中国南玻集团股份有限公司 | Glass rolling production method and glass rolling production line |
| CN106830632A (en) * | 2017-03-29 | 2017-06-13 | 响水县泽州开发有限公司 | A kind of glass calendering formation machine |
| CN110183107A (en) * | 2019-05-30 | 2019-08-30 | 张学新 | A kind of production technology of high borosilicate heat-proof glass surface plugging wire |
| CN110183107B (en) * | 2019-05-30 | 2021-10-01 | 张学新 | Production process for high borosilicate heat-resistant glass surface wire insertion |
| CN115650562A (en) * | 2022-11-08 | 2023-01-31 | 江西赣悦新材料有限公司 | Calendering molding device and method for solar photovoltaic glass production |
| CN115650562B (en) * | 2022-11-08 | 2024-02-06 | 江西赣悦新材料有限公司 | Calendaring device and method for solar photovoltaic glass production |
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| CN101565265B (en) | 2013-06-26 |
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