CN101545116A - Method for electroplating inorganic molten salt on surface of magnesium and magnesium alloy with aluminum - Google Patents

Method for electroplating inorganic molten salt on surface of magnesium and magnesium alloy with aluminum Download PDF

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CN101545116A
CN101545116A CN200810010794A CN200810010794A CN101545116A CN 101545116 A CN101545116 A CN 101545116A CN 200810010794 A CN200810010794 A CN 200810010794A CN 200810010794 A CN200810010794 A CN 200810010794A CN 101545116 A CN101545116 A CN 101545116A
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aluminum
electroplating
magnesium
molten salt
minutes
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张吉阜
赖庆凡
严川伟
王福会
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Institute of Metal Research of CAS
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Abstract

The invention relates to a method for electroplating inorganic molten salt on surface of magnesium and magnesium alloy with aluminum, which belongs to the technical field of metal surface treatment. The method comprises a step of preplating a zinc layer as a substrate and a step of electroplating inorganic molten salt with aluminum. The step of preplating the zinc layer as the substrate comprises a step of immersion-plating the zinc layer and a step of electroplating the zinc layer. The step of electroplating the zinc layer is performed in an inorganic molten salt system, wherein anhydrous aluminum chloride is main salt, and sodium chloride, potassium chloride or a mixture of the two is a main complexing agent. An aluminum coating obtained by the method is complete, dense, uniform and bright, is firmly combined with a matrix, can be individually used as a protective layer, and can be prepared into a surface functional layer with better corrosion resistance, better wear resistance and high hardness through subsequent treatment. The whole process of the method has the advantages of simple process, cheap equipment, friendliness to environment, and the like.

Description

一种镁及镁合金表面无机熔融盐电镀铝的方法 A method for electroplating aluminum with inorganic molten salt on the surface of magnesium and magnesium alloys

技术领域: Technical field:

本发明涉及一种镁及镁合金表面无机熔融盐电镀铝的方法,属于金属表面处理技术领域。The invention relates to a method for electroplating aluminum with inorganic molten salt on the surface of magnesium and magnesium alloys, belonging to the technical field of metal surface treatment.

背景技术: Background technique:

镁合金具有密度小、比强度高、电磁屏蔽性能好等优点,而被誉为21世纪绿色工程材料,在汽车工业、宇航工业及电子工业中具有广泛的应用价值。然而,耐蚀性差、耐磨性差、硬度低等,成为了制约镁合金应用的瓶颈问题,限制了其大面积的使用。因此,为了使镁合金能够在更加恶劣的环境当中使用,发展相应的镁合金表面处理技术十分必要。在镁合金上目前发展起来的表面处理技术主要有化学转化、电化学阳极氧化或微弧氧化、电镀或化学镀金属涂层等。Magnesium alloy has the advantages of low density, high specific strength, and good electromagnetic shielding performance. It is known as a green engineering material in the 21st century and has a wide range of application values in the automotive industry, aerospace industry and electronics industry. However, poor corrosion resistance, poor wear resistance, and low hardness have become bottlenecks restricting the application of magnesium alloys, limiting their large-area use. Therefore, in order to enable magnesium alloys to be used in harsher environments, it is necessary to develop corresponding surface treatment technologies for magnesium alloys. The surface treatment technologies currently developed on magnesium alloys mainly include chemical conversion, electrochemical anodic oxidation or micro-arc oxidation, electroplating or electroless metal coating, etc.

镁合金的化学转换膜与基体结合能力强、绝缘性及光学性能良好,但是膜层太薄且软,只能作为涂装的基底,很少单独使用。由电化学氧化或微弧氧化获得的涂层具有一定的厚度,使镁合金表面耐蚀性得到了很大的提高,但是膜层疏松多孔,不能完全有效的阻挡腐蚀介质对镁合金的侵蚀;并且由于氧化膜的脆性很大,使得膜层容易脱落,因而起不到良好的防护效果。镁合金表面实施电镀或化学镀金属涂层也是重要的防护手段,它不仅提高了镁合金表面的耐蚀耐磨性与硬度,并具有了导电性能与装饰性。目前主要在镁合金表面电镀或化学镀镍,但由于镀层是阴极性的,在镀层本身存在缺陷或在使役中发生损伤的情况下,有加速基体镁合金腐蚀的危险性,而且镍镀层的存在给镁合金的回收利用也带来了困难。The chemical conversion film of magnesium alloy has strong bonding ability to the substrate, good insulation and optical properties, but the film layer is too thin and soft, so it can only be used as a coating base and is rarely used alone. The coating obtained by electrochemical oxidation or micro-arc oxidation has a certain thickness, which greatly improves the corrosion resistance of the magnesium alloy surface, but the film layer is loose and porous, and cannot completely and effectively block the erosion of the corrosion medium on the magnesium alloy; And because the brittleness of the oxide film is very large, the film layer is easy to fall off, so it cannot achieve a good protective effect. Electroplating or electroless metal coating on the surface of magnesium alloy is also an important means of protection. It not only improves the corrosion resistance and wear resistance and hardness of the surface of magnesium alloy, but also has electrical conductivity and decoration. At present, electroplating or electroless nickel plating is mainly performed on the surface of magnesium alloys, but because the coating is cathodic, there is a danger of accelerating the corrosion of the magnesium alloy of the substrate when the coating itself is defective or damaged during service, and the presence of nickel coating It also brings difficulties to the recycling of magnesium alloys.

在对镁合金表面涂层的制备当中,人们致力于研究一种适合于镁合金的耐蚀耐磨性好、硬度高、易回收及对环境友好等多种要求的防护涂层。其中在镁合金表面涂覆铝涂层被认为是满足该种要求的最理想涂层,原因有:1)铝的电极电位与镁相差不大,不会对镁合金造成严重的电偶腐蚀;2)铝的表面处理相对于镁合金成熟得多,铝被进一步处理(如阳极氧化、微弧氧化等)可获得硬度高、耐磨耐蚀好的防护性涂层;3)铝元素是镁合金的重要合金元素,制备铝涂层对于材料的回收利用无不利影响。目前在镁合金表面制备铝涂层的工艺方法很多,其中包括物理气相沉积、化学气相沉积、磁控溅射、冷喷涂、激光表面改性以及渗镀铝等。但是这些制备技术当中存在着设备昂贵而无法大面积推广使用,或者获取的涂层结合力差、不致密不完整,难以做进一步的表面处理等各种问题,远远不能满足实际应用中对镁合金的大量需求。In the preparation of magnesium alloy surface coatings, people are committed to researching a protective coating suitable for magnesium alloys with various requirements such as good corrosion and wear resistance, high hardness, easy recycling, and environmental friendliness. Among them, coating aluminum coating on the surface of magnesium alloy is considered to be the most ideal coating to meet this requirement. The reasons are as follows: 1) the electrode potential of aluminum is not much different from that of magnesium, and it will not cause serious galvanic corrosion to magnesium alloy; 2) The surface treatment of aluminum is much more mature than that of magnesium alloys, and aluminum can be further treated (such as anodizing, micro-arc oxidation, etc.) to obtain a protective coating with high hardness, good wear resistance and corrosion resistance; 3) the aluminum element is magnesium It is an important alloying element of the alloy, and the preparation of the aluminum coating has no adverse effect on the recycling of the material. At present, there are many methods for preparing aluminum coatings on the surface of magnesium alloys, including physical vapor deposition, chemical vapor deposition, magnetron sputtering, cold spraying, laser surface modification, and aluminum plating. However, there are various problems in these preparation technologies, such as expensive equipment, which cannot be widely used, or the obtained coating has poor bonding force, is not dense and incomplete, and is difficult to do further surface treatment, which is far from meeting the needs of magnesium in practical applications. Alloys are in high demand.

发明内容 Contents of the invention

本发明的目的在于克服现有技术的不足,提供一种在镁及镁合金表面制备铝镀层的方法。本发明铝镀层不仅要与基体结合牢固,而且完整致密并具有一定的厚度,使得制备的铝镀层不仅单独可以作为防护层使用,而且可通过后续加工处理进一步转化为更加耐蚀耐磨及高硬度的膜层,以提高镁合金表面的综合性能。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a method for preparing an aluminum coating on the surface of magnesium and magnesium alloys. The aluminum coating of the present invention should not only be firmly bonded to the substrate, but also be complete and compact with a certain thickness, so that the prepared aluminum coating can not only be used as a protective layer alone, but also can be further converted into a more corrosion-resistant, wear-resistant and high-hardness coating through subsequent processing. film layer to improve the comprehensive performance of the magnesium alloy surface.

本发明是通过下列技术方案来实施的:The present invention is implemented through the following technical solutions:

一种镁及镁合金表面无机熔融盐电镀铝的方法,包括如下步骤:A method for electroplating aluminum with inorganic molten salt on the surface of magnesium and magnesium alloys, comprising the steps of:

(1)将镁或镁合金经过打磨、抛光、除油等预处理后,在一定的浸蚀液或活化液中浸蚀、活化;再在一定的浸锌液或电镀锌液中浸镀锌或电镀锌,锌层厚度为2-20um,以预先制备的、与镁合金基体结合良好的浸锌层或镀锌层作为镀铝前的过渡层(底层)。(1) After pretreatment such as grinding, polishing, degreasing, etc., magnesium or magnesium alloys are etched and activated in a certain etching solution or activation solution; Or electrogalvanizing, the thickness of the zinc layer is 2-20um, and the pre-prepared galvanized layer or galvanized layer that is well combined with the magnesium alloy substrate is used as the transition layer (bottom layer) before aluminum plating.

本发明过渡锌层一方面对镁合金起到防护作用,防止镁合金在无机熔融盐中的腐蚀;另一方面,过渡锌层替换了镁或镁合金表面的氧化皮,降低了材料表面的化学活性,使电沉积后的铝镀层与基体结合牢固。On the one hand, the transition zinc layer of the present invention protects the magnesium alloy and prevents the corrosion of the magnesium alloy in the inorganic molten salt; Active, so that the electrodeposited aluminum coating is firmly combined with the substrate.

(2)电镀铝采用无机熔融盐体系,以无水氯化铝为主盐,氯化钠、氯化钾或二者的混合物为络合剂的,卤化物(如氯化猛、氯化锡、溴化钠、溴化钾、碘化钠、碘化钾等)或四甲基氯化铵为添加剂,它们的成分重量比为:主盐占65~90%;络合剂占5~30%;添加剂占0~5%;优选的范围如下:主盐占75~85%;络合剂占15~25%;添加剂占0~3%。(2) Electroplated aluminum adopts inorganic molten salt system, with anhydrous aluminum chloride as the main salt, sodium chloride, potassium chloride or a mixture of the two as complexing agent, halides (such as manganese chloride, tin chloride , sodium bromide, potassium bromide, sodium iodide, potassium iodide, etc.) or tetramethylammonium chloride are additives, and their composition weight ratio is: main salt accounts for 65-90%; complexing agent accounts for 5-30%; The additive accounts for 0-5%; the preferred range is as follows: the main salt accounts for 75-85%; the complexing agent accounts for 15-25%; the additive accounts for 0-3%.

电镀铝过程中,操作温度为100~250℃,电流密度为0.5~5A/dm2,电镀时间为5~180分钟,电镀方式包括直流电镀或脉冲电镀,获得的铝镀层厚度为5-60um。During the aluminum electroplating process, the operating temperature is 100-250°C, the current density is 0.5-5A/dm 2 , the electroplating time is 5-180 minutes, the electroplating method includes DC electroplating or pulse electroplating, and the thickness of the obtained aluminum coating is 5-60um.

本发明操作温度在100~250℃,对镁合金微观结构与力学性能无任何影响。通过调整电流密度与电镀时间来制备所需厚度的铝镀层。采用高纯氩气或氮气对熔盐实施保护,以防止无水氯化铝的挥发。在熔盐中加入添加剂可有效抑制铝枝晶的形成并扩大电流密度的范围。采用脉冲电镀能有效提高镀层致密性。对熔盐实施搅拌能提高结晶速度并有效防止铝枝晶的生长。The operating temperature of the invention is 100-250 DEG C, and has no influence on the microstructure and mechanical properties of the magnesium alloy. By adjusting the current density and plating time to prepare the required thickness of the aluminum coating. Use high-purity argon or nitrogen to protect the molten salt to prevent the volatilization of anhydrous aluminum chloride. Adding additives in the molten salt can effectively inhibit the formation of Al dendrites and expand the range of current density. Pulse electroplating can effectively improve the compactness of the coating. Stirring the molten salt can increase the crystallization rate and effectively prevent the growth of aluminum dendrites.

本发明镁及镁合金表面无机熔融盐电镀铝的方法,其具体制作的工艺流程为:打磨→除油→浸蚀→活化→预镀锌(浸镀锌或电镀锌)→出光→活化→熔融盐电镀铝→烘干,各步间加自来水与去离子水清洗。其中,镀锌前的浸蚀与活化,可据具体工艺进行;对镀铝前锌镀层的出光、活化处理可根据要求选择进行。The method for electroplating aluminum with inorganic molten salt on the surface of magnesium and magnesium alloys of the present invention, the specific production process is: grinding → degreasing → etching → activation → pre-galvanizing (dip galvanizing or electro-galvanizing) → light emission → activation → melting Salt electroplating aluminum → drying, adding tap water and deionized water to clean between each step. Among them, the etching and activation before galvanizing can be carried out according to the specific process; the light emitting and activation treatment of the zinc coating before aluminum plating can be selected according to requirements.

与现有技术相比,本发明具有以下显著的优点:Compared with the prior art, the present invention has the following significant advantages:

1.本发明铝镀层完整致密、均匀光亮,与基体结合良好,既可单独作为防护层使用,还可经过后续加工处理后,制备成更加耐蚀耐磨及高硬度的表面功能层。1. The aluminum coating of the present invention is complete, dense, uniform and bright, and well combined with the substrate. It can be used alone as a protective layer, and can also be prepared into a surface functional layer that is more corrosion-resistant, wear-resistant and high-hardness after subsequent processing.

2.本发明镀层体系中的过渡层锌及防护层铝都是镁合金的合金元素,有利于材料的回收利用。2. Both the transition layer zinc and the protective layer aluminum in the coating system of the present invention are alloy elements of magnesium alloys, which is beneficial to the recycling of materials.

3.本发明整个制备过程中具有设备低廉、原料易得、流程简单、操作便捷及环境友好等工业实用化特点。3. The whole preparation process of the present invention has the characteristics of industrial practicability such as low-cost equipment, easy-to-obtain raw materials, simple process, convenient operation and environmental friendliness.

具体实施方式: Detailed ways:

下面结合实施例对本发明做进一步描述。The present invention will be further described below in conjunction with the examples.

实施例1Example 1

1.材料准备:纯镁经切割打磨后,在丙酮溶液中用超声波清洗除油。1. Material preparation: Pure magnesium is cleaned and degreased by ultrasonic cleaning in acetone solution after cutting and grinding.

2.浸蚀:85%H3PO4 5ml/L,NH4HF2 100g/L,其余为水,温度10~35℃。处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。2. Etching: 85% H 3 PO 4 5ml/L, NH 4 HF 2 100g/L, the rest is water, the temperature is 10-35°C. Treat for 0.5 to 5 minutes, wash with tap water for 1 to 2 minutes immediately after taking it out, and then wash with deionized water for 1 to 2 minutes.

3.活化:Na4P2O7 40g/L,Na2B4O7 70g/L,NaF 20g/L,其余为水。温度70~80℃,处理2~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。3. Activation: Na 4 P 2 O 7 40g/L, Na 2 B 4 O 7 70g/L, NaF 20g/L, and the rest is water. The temperature is 70-80°C, and it is treated for 2-5 minutes. After taking it out, it is immediately washed with tap water for 1-2 minutes, and then with deionized water for 1-2 minutes.

4.浸锌:ZnSO7H2O 30g/L,Na4P2O7 120g/L,NaF 5g/L,LiF 3g/L,Na2CO35g/L,其余为水。pH=10.0~10.6,温度75~85℃,处理30~90分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,本实施例锌层厚度为3~10um。4. Dip zinc: ZnSO 7H 2 O 30g/L, Na 4 P 2 O 7 120g/L, NaF 5g/L, LiF 3g/L, Na 2 CO 3 5g/L, and the rest is water. pH = 10.0-10.6, temperature 75-85°C, treatment for 30-90 minutes, immediately after taking out, wash with tap water for 1-2 minutes, and then wash with deionized water for 1-2 minutes. The thickness of the zinc layer in this embodiment is 3-10um .

5.电镀铝:按重量百分比计,AlCl3 75%,NaCl 25%,在氩气保护下混合后于200℃充分融化成熔盐,电镀电流密度1.5A/dm2,时间30分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,最后烘干,本实施例获得的电镀铝层厚度约为9um。5. Electroplating aluminum: by weight percentage, AlCl 3 75%, NaCl 25%, fully melted into molten salt at 200°C after mixing under argon protection, electroplating current density 1.5A/dm 2 , time 30 minutes, after taking out Immediately wash with tap water for 1-2 minutes, then wash with deionized water for 1-2 minutes, and finally dry. The thickness of the electroplated aluminum layer obtained in this embodiment is about 9um.

本实施例的相关性能数据如下:The relevant performance data of the present embodiment are as follows:

浸镀层与基体结合力大于30MP;铝镀层硬度为60~70HV,在3.5wt%氯化钠溶液中铝镀层的自腐蚀电流密度小于1e-6A/cm2,较基体镁下降1~2个数量级。The bonding force between the immersion coating and the substrate is greater than 30MP; the hardness of the aluminum coating is 60-70HV, and the self-corrosion current density of the aluminum coating in 3.5wt% sodium chloride solution is less than 1e-6A/cm 2 , which is 1-2 orders of magnitude lower than that of the matrix magnesium .

实施例2Example 2

1.材料准备:AZ31B镁合金切割打磨后,在丙酮溶液中用超声波清洗除油。1. Material preparation: After AZ31B magnesium alloy is cut and polished, use ultrasonic cleaning in acetone solution to remove oil.

2.浸蚀:85%H3PO42~5ml/L,温度40~70℃,其余为水。处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。2. Etching: 85% H 3 PO 4 2~5ml/L, temperature 40~70℃, the rest is water. Treat for 0.5 to 5 minutes, wash with tap water for 1 to 2 minutes immediately after taking it out, and then wash with deionized water for 1 to 2 minutes.

3.电镀锌:ZnSO4·7H2O36g/L,Na4P2O7·10H2O 134g/L,C6H5Na3O7·2H2O10g/L,KF·2H2O 10g/L,十二烷基硫酸钠0.1g/L,其余为水。pH=9.0~10.0,温度40~70℃,阴极电流密度0.1~0.5A/dm2,时间50~60分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,本实施例锌层厚度为5~8um。3. Galvanizing: ZnSO 4 7H 2 O 36g/L, Na 4 P 2 O 7 10H 2 O 134g/L, C 6 H 5 Na 3 O 7 2H 2 O 10g/L, KF 2H 2 O 10g/L L, sodium lauryl sulfate 0.1g/L, the rest is water. pH=9.0~10.0, temperature 40~70℃, cathode current density 0.1~0.5A/dm 2 , time 50~60 minutes, wash with tap water for 1~2 minutes immediately after taking it out, and then wash with deionized water for 1~2 minutes , The thickness of the zinc layer in this embodiment is 5-8um.

4.出光:HNO3 30ml/L,HCl 10ml/L,其余为水。温度10~35℃,处理5~30秒,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。4. Idemitsu: HNO 3 30ml/L, HCl 10ml/L, the rest is water. The temperature is 10-35°C, and the treatment is for 5-30 seconds. Immediately after taking it out, wash it with tap water for 1-2 minutes, and then wash it with deionized water for 1-2 minutes.

5.活化:HF 15~20ml/L,其余为水。温度10~35℃,时间5~30秒,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟后吹干。5. Activation: HF 15-20ml/L, the rest is water. The temperature is 10-35°C, and the time is 5-30 seconds. Immediately after taking it out, wash it with tap water for 1-2 minutes, then wash it with deionized water for 1-2 minutes, and then blow it dry.

6.电镀铝:按重量百分比计,AlCl3 79%,NaCl 10%,KCl 10%,NaI 1%,在氩气保护下混合后于160℃充分融化成熔盐,用磁力搅拌器对熔盐进行搅拌,阴极电流密度1.2A/dm2,时间60分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,最后烘干,本实施例获得的电镀铝层厚度约为15um。6. Electroplating aluminum: by weight percentage, AlCl 3 79%, NaCl 10%, KCl 10%, NaI 1%, fully melted into molten salt at 160°C after mixing under the protection of argon, and mixed the molten salt with a magnetic stirrer Stir, the cathode current density is 1.2A/dm 2 , and the time is 60 minutes. Immediately after taking it out, wash it with tap water for 1-2 minutes, then wash it with deionized water for 1-2 minutes, and finally dry it. The electroplated aluminum layer obtained in this example The thickness is about 15um.

本实施例的相关性能数据如下:The relevant performance data of the present embodiment are as follows:

镀锌层与基体结合力大于50MP;铝镀层硬度为80~90HV,在3.5wt%氯化钠溶液中的自腐蚀电流密度小于1e-6A/cm2,较基体镁合金下降1~2个数量级。The binding force between the galvanized layer and the substrate is greater than 50MP; the hardness of the aluminum coating is 80-90HV, and the self-corrosion current density in 3.5wt% sodium chloride solution is less than 1e-6A/cm 2 , which is 1-2 orders of magnitude lower than that of the substrate magnesium alloy .

实施例3Example 3

1.材料准备:AZ31B镁合金切割打磨后,在丙酮溶液中用超声波清洗除油。1. Material preparation: After AZ31B magnesium alloy is cut and polished, use ultrasonic cleaning in acetone solution to remove oil.

2.浸蚀:Na4P2O10H2O 40g/L,Na2CO3 3.7g/L,NaNO3 5g/L,NaH2PO2H20 5g/L,其余为水。温度50~70℃,处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。2. Etching: Na 4 P 2 O 10H 2 O 40g/L, Na 2 CO 3 3.7g/L, NaNO 3 5g/L, NaH 2 PO 2H 2 0 5g/L, the rest is water. The temperature is 50-70°C, and it is treated for 0.5-5 minutes. After taking it out, it is immediately washed with tap water for 1-2 minutes, and then with deionized water for 1-2 minutes.

3.活化:HF 30ml/L,ZnO 20g/L,其余为水。温度10~35℃,处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。3. Activation: HF 30ml/L, ZnO 20g/L, the rest is water. The temperature is 10-35°C, and it is treated for 0.5-5 minutes. After taking it out, it is immediately washed with tap water for 1-2 minutes, and then with deionized water for 1-2 minutes.

4.电镀锌:ZnSO7H2O 35.6g/L,Na4P2O10H2O 134g/L,C6H5Na3O2H2O10g/L,KF.2H2O 10g/L,十二烷基硫酸钠0.1g/L,其余为水。pH=9.0~10.0,温度40~70℃,阴极电流密度0.2~0.5A/dm2,时间为50分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,本实施例锌层厚度约为6um。4. Zinc plating: ZnSO 4 7H 2 O 35.6g/L, Na 4 P 2 O 7 10H 2 O 134g/L, C 6 H 5 Na 3 O 7 2H 2 O 10g/L, KF.2H 2 O 10g/L, sodium lauryl sulfate 0.1g/L, and the rest is water. pH=9.0~10.0, temperature 40~70℃, cathode current density 0.2~0.5A/dm 2 , time is 50 minutes, wash with tap water for 1~2 minutes immediately after taking it out, then wash with deionized water for 1~2 minutes, In this embodiment, the thickness of the zinc layer is about 6um.

5.电镀铝:按重量百分比计,AlCl3 85%,NaCl 8%,KCl 7%,在氩气保护下混合后于180℃充分融化成液态熔盐,阴极电流密度1A/dm2,时间180分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,最后烘干,本实施例获得的电镀铝层厚度约为40um。5. Electroplating aluminum: by weight percentage, AlCl 3 85%, NaCl 8%, KCl 7%, fully melted into liquid molten salt at 180°C after mixing under argon protection, cathode current density 1A/dm 2 , time 180 After taking it out, wash it with tap water for 1-2 minutes immediately, then wash it with deionized water for 1-2 minutes, and finally dry it. The thickness of the electroplated aluminum layer obtained in this embodiment is about 40um.

本实施例的相关性能数据如下:The relevant performance data of the present embodiment are as follows:

镀锌层与基体结合力大于50MP;铝镀层硬度为60~80HV,在3.5wt%氯化钠溶液中的自腐蚀电流密度小于1e-6A/cm2,较基体镁合金下降1~2个数量级。The binding force between the galvanized layer and the substrate is greater than 50MP; the hardness of the aluminum coating is 60-80HV, and the self-corrosion current density in 3.5wt% sodium chloride solution is less than 1e-6A/cm 2 , which is 1-2 orders of magnitude lower than that of the substrate magnesium alloy .

实施例4Example 4

1.材料准备:AZ91D镁合金切割打磨后,在丙酮溶液中用超声波清洗除油。1. Material preparation: After AZ91D magnesium alloy is cut and polished, use ultrasonic cleaning in acetone solution to degrease.

2.浸蚀:85%H3PO4 2~5ml/L,其余为水。温度40~70℃,处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。2. Etching: 85% H 3 PO 4 2~5ml/L, the rest is water. The temperature is 40-70°C, and it is treated for 0.5-5 minutes. After taking it out, it is immediately washed with tap water for 1-2 minutes, and then with deionized water for 1-2 minutes.

3.电镀锌:ZnSO7H2O 36g/L,Na4P2O10H2O 134g/L,C6H5Na3O2H2O10g/L,KF.2H2O 10g/L,十二烷基硫酸钠0.1g/L,其余为水。pH=9.0~10.0,温度40~70℃,阴极电流密度0.1~0.5A/dm2,时间60分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,本实施例锌层厚度约为6~8um。3. Electro-galvanizing: ZnSO 4 7H 2 O 36g/L, Na 4 P 2 O 7 10H 2 O 134g/L, C 6 H 5 Na 3 O 7 2H 2 O 10g/L, KF.2H 2 O 10g /L, sodium lauryl sulfate 0.1g/L, and the rest is water. pH=9.0~10.0, temperature 40~70℃, cathode current density 0.1~0.5A/dm 2 , time 60 minutes, wash with tap water for 1~2 minutes immediately after taking it out, and then wash with deionized water for 1~2 minutes. Embodiment The thickness of the zinc layer is about 6-8um.

4.出光:HNO3 30ml/L,HCl 10ml/L,其余为水。温度16~35℃,处理5~30秒,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。4. Idemitsu: HNO 3 30ml/L, HCl 10ml/L, the rest is water. The temperature is 16-35°C, and the treatment is for 5-30 seconds. Immediately after taking it out, wash it with tap water for 1-2 minutes, and then wash it with deionized water for 1-2 minutes.

5.活化:HF 15~20ml/L,其余为水。温度16~35℃,时间5~10秒,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟后吹干。5. Activation: HF 15-20ml/L, the rest is water. The temperature is 16-35°C, and the time is 5-10 seconds. Immediately after taking it out, wash it with tap water for 1-2 minutes, then wash it with deionized water for 1-2 minutes, and then dry it.

6.电镀铝:按重量百分比计,AlCl3 79%,NaCl 10%,KCl 10%,KBr 1%,在氩气保护下混合后于160℃充分融化成熔盐,用磁力搅拌对熔盐进行搅拌;电流密度1A/dm2,时间60分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,最后烘干,本实施例获得的电镀铝层厚度为15um。6. Electroplating aluminum: by weight percentage, AlCl 3 79%, NaCl 10%, KCl 10%, KBr 1%, fully melted into molten salt at 160°C after mixing under the protection of argon, and the molten salt was heated by magnetic stirring Stir; current density 1A/dm 2 , time 60 minutes, wash with tap water for 1 to 2 minutes immediately after taking it out, then wash with deionized water for 1 to 2 minutes, and finally dry, the thickness of the electroplated aluminum layer obtained in this example is 15um .

本实施例的相关性能数据如下:The relevant performance data of the present embodiment are as follows:

锌镀层与基体结合力大于50MP,铝镀层硬度为60~80HV,在3.5wt%氯化钠溶液中的自腐蚀电流密度小于1e-6A/cm2,较基体镁合金下降1~2个数量级。The binding force between the zinc coating and the substrate is greater than 50MP, the hardness of the aluminum coating is 60-80HV, and the self-corrosion current density in 3.5wt% sodium chloride solution is less than 1e-6A/cm 2 , which is 1-2 orders of magnitude lower than that of the substrate magnesium alloy.

实施例5Example 5

1.材料准备:AZ91D镁合金切割打磨后,在丙酮溶液中用超声波清洗除油。1. Material preparation: After AZ91D magnesium alloy is cut and polished, use ultrasonic cleaning in acetone solution to degrease.

2.浸蚀:Na4P2O10H2O 40g/L,Na2CO3 3.7g/L,NaNO3 5g/L,NaH2PO2H2O 5g/L,其余为水。温度50~70℃,处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。2. Etching: Na 4 P 2 O 10H 2 O 40g/L, Na 2 CO 3 3.7g/L, NaNO 3 5g/L, NaH 2 PO 2H 2 O 5g/L, the rest is water. The temperature is 50-70°C, and it is treated for 0.5-5 minutes. After taking it out, it is immediately washed with tap water for 1-2 minutes, and then with deionized water for 1-2 minutes.

3.活化:HF 30ml/L,ZnO 30g/L,其余为水。温度10~35℃,处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。3. Activation: HF 30ml/L, ZnO 30g/L, the rest is water. The temperature is 10-35°C, and it is treated for 0.5-5 minutes. After taking it out, it is immediately washed with tap water for 1-2 minutes, and then with deionized water for 1-2 minutes.

4.电镀锌:ZnSO7H2O 35.6g/L,Na4P2O10H2O 134g/L,C6H5Na3O2H2O10g/L,KF.2H2O 10g/L,十二烷基硫酸钠0.1g/L,其余为水。pH=9.0~10.0,温度40~70℃,阴极电流密度0.1~0.5A/dm2,时间为50分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,本实施例锌层厚度约为7um。4. Zinc plating: ZnSO 4 7H 2 O 35.6g/L, Na 4 P 2 O 7 10H 2 O 134g/L, C 6 H 5 Na 3 O 7 2H 2 O 10g/L, KF.2H 2 O 10g/L, sodium lauryl sulfate 0.1g/L, and the rest is water. pH=9.0~10.0, temperature 40~70℃, cathode current density 0.1~0.5A/dm 2 , time is 50 minutes, wash with tap water for 1~2 minutes immediately after taking it out, then wash with deionized water for 1~2 minutes, In this embodiment, the thickness of the zinc layer is about 7um.

5.电镀铝:按重量百分比计,AlCl3 78.5%,NaCl 10%,KCl 10%,四甲基氯化铵1.5%,在氩气保护下混合后于160℃充分融化成液态熔盐,采用脉冲电镀,频率1000Hz,占空比20~35%,阴极电流密度0.8A/dm2,时间180分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,最后烘干,本实施例获得的电镀铝层厚度约为35um。5. Electroplating aluminum: by weight percentage, AlCl 3 78.5%, NaCl 10%, KCl 10%, tetramethylammonium chloride 1.5%, fully melted into liquid molten salt at 160°C after mixing under the protection of argon, using Pulse electroplating, frequency 1000Hz, duty cycle 20-35%, cathode current density 0.8A/dm 2 , time 180 minutes, wash with tap water for 1-2 minutes immediately after taking it out, then wash with deionized water for 1-2 minutes, and finally After drying, the thickness of the electroplated aluminum layer obtained in this embodiment is about 35um.

本实施例的相关性能数据如下:The relevant performance data of the present embodiment are as follows:

锌镀层与基体结合力大于50MP;铝镀层硬度为70~85HV,在3.5wt%氯化钠溶液中的自腐蚀电流小于1e-6A/cm2,较基体镁合金下降1~2个数量级。The binding force between the zinc coating and the substrate is greater than 50MP; the hardness of the aluminum coating is 70-85HV, and the self-corrosion current in 3.5wt% sodium chloride solution is less than 1e-6A/cm 2 , which is 1-2 orders of magnitude lower than that of the substrate magnesium alloy.

实施例6Example 6

1.材料准备:AM60镁合金切割打磨后,在丙酮溶液中用超声波清洗除油。1. Material preparation: After AM60 magnesium alloy is cut and polished, it is cleaned and degreased by ultrasonic wave in acetone solution.

2.浸蚀:Na4P2O10H2O 40g/L,Na2CO3 3.7g/L,NaNO3 8g/L,NaH2PO2H2O 5g/L,其余为水。温度50~70℃,处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。2. Etching: Na 4 P 2 O 10H 2 O 40g/L, Na 2 CO 3 3.7g/L, NaNO 3 8g/L, NaH 2 PO 2H 2 O 5g/L, the rest is water. The temperature is 50-70°C, and it is treated for 0.5-5 minutes. After taking it out, it is immediately washed with tap water for 1-2 minutes, and then with deionized water for 1-2 minutes.

3.活化:HF 20ml/L,NH4HF2 10g/L,ZnO 30g/L,其余为水。温度10~35℃,处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。3. Activation: HF 20ml/L, NH 4 HF 2 10g/L, ZnO 30g/L, and the rest is water. The temperature is 10-35°C, and it is treated for 0.5-5 minutes. After taking it out, it is immediately washed with tap water for 1-2 minutes, and then with deionized water for 1-2 minutes.

4.电镀锌:ZnSO4·7H2O 20g/L,Na4P2O7·10H2O 100g/L,NaF 5g/L,十二烷基硫酸钠0.1g/L,其余为水。pH=9.0~9.6,温度40~70℃,阴极电流密度0.1~0.5A/dm2,时间50分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,本实施例锌层厚度为6um。4. Electro-galvanizing: ZnSO 4 ·7H 2 O 20g/L, Na 4 P 2 O 7 ·10H 2 O 100g/L, NaF 5g/L, sodium lauryl sulfate 0.1g/L, and the rest is water. pH=9.0~9.6, temperature 40~70°C, cathode current density 0.1~0.5A/dm 2 , time 50 minutes, wash with tap water for 1~2 minutes immediately after taking it out, and then wash with deionized water for 1~2 minutes. Embodiment The thickness of the zinc layer is 6um.

6.电镀铝:按重量百分比计,AlCl3 70%,NaCl 15%,KCl 15%,在氩气保护下混合后于160℃充分融化成熔盐,电镀电流密度1A/dm2,时间60分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,最后烘干,本实施例获得的电镀铝层厚度为15um。6. Electroplating aluminum: by weight percentage, AlCl 3 70%, NaCl 15%, KCl 15%, fully melted into molten salt at 160°C after mixing under argon protection, electroplating current density 1A/dm 2 , time 60 minutes , immediately after taking it out, wash it with tap water for 1-2 minutes, then wash it with deionized water for 1-2 minutes, and finally dry it. The thickness of the electroplated aluminum layer obtained in this embodiment is 15um.

本实施例的相关性能数据如下:The relevant performance data of the present embodiment are as follows:

锌镀层与基体结合力大于50MP;铝镀层硬度为60~70HV,在3.5wt%氯化钠溶液中的自腐蚀电流密度小于1e-6A/cm2,较基体镁合金下降1~2个数量级。The binding force between the zinc coating and the substrate is greater than 50MP; the hardness of the aluminum coating is 60-70HV, and the self-corrosion current density in 3.5wt% sodium chloride solution is less than 1e-6A/cm 2 , which is 1-2 orders of magnitude lower than that of the substrate magnesium alloy.

实施例7Example 7

1.材料准备:AM60镁合金切割打磨后,在丙酮溶液中用超声波清洗除油。1. Material preparation: After AM60 magnesium alloy is cut and polished, it is cleaned and degreased by ultrasonic wave in acetone solution.

2.浸蚀:85%H3PO4 2~5ml/L,其余为水。温度40~70℃,处理0.5~5分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。2. Etching: 85% H 3 PO 4 2~5ml/L, the rest is water. The temperature is 40-70°C, and it is treated for 0.5-5 minutes. After taking it out, it is immediately washed with tap water for 1-2 minutes, and then with deionized water for 1-2 minutes.

4.电镀锌:分两步进行(1)预镀锌:ZnSO7H2O 36g/L,Na4P2O10H2O134g/L,C6H5Na3O2H2O 10g/L,KF.2H2O 10g/L,十二烷基硫酸钠0.1g/L,其余为水。pH=9.0~10.0,温度40~70℃,阴极电流密度0.1~0.5A/dm2,时间为5~30分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。(2)光亮镀锌:ZnO 17g/L,NaOH 135g/L,Merlin光泽剂1.0ml/L,Merlin开缸剂20ml/L,其余为水。温度10~35℃,阴极电流密度1.5~2.5A/dm2,时间为10~60分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。本实施例中,锌层厚度约为5~20um。4. Electro-galvanizing: in two steps (1) Pre-galvanizing: ZnSO 7H 2 O 36g/L, Na 4 P 2 O 10H 2 O 134g/L, C 6 H 5 Na 3 O 2H 2 O 10g/L, KF.2H 2 O 10g/L, sodium lauryl sulfate 0.1g/L, and the rest is water. pH=9.0~10.0, temperature 40~70°C, cathode current density 0.1~0.5A/dm 2 , time 5~30 minutes, wash with tap water for 1~2 minutes immediately after taking it out, and then wash with deionized water for 1~2 minutes minute. (2) Bright galvanizing: ZnO 17g/L, NaOH 135g/L, Merlin gloss agent 1.0ml/L, Merlin pot opener 20ml/L, and the rest is water. The temperature is 10-35°C, the cathode current density is 1.5-2.5A/dm 2 , and the time is 10-60 minutes. Immediately after taking it out, wash it with tap water for 1-2 minutes, and then wash it with deionized water for 1-2 minutes. In this embodiment, the thickness of the zinc layer is about 5-20um.

5.出光:HNO330ml/L,HCl 10ml/L,其余为水。温度10~35℃,处理5~30秒,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟。5. Idemitsu: HNO 3 30ml/L, HCl 10ml/L, the rest is water. The temperature is 10-35°C, and the treatment is for 5-30 seconds. Immediately after taking it out, wash it with tap water for 1-2 minutes, and then wash it with deionized water for 1-2 minutes.

6.活化:HF 15~20ml/L,其余为水。温度10~35℃,时间5~30秒,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟后吹干。6. Activation: HF 15-20ml/L, the rest is water. The temperature is 10-35°C, and the time is 5-30 seconds. Immediately after taking it out, wash it with tap water for 1-2 minutes, then wash it with deionized water for 1-2 minutes, and then blow it dry.

7.电镀铝:按重量百分比计,AlCl3 78.5%,NaCl 10%,KCl 10%,四甲基氯化铵1.5%,在氩气保护下混合后于190℃充分融化成熔盐,用磁力搅拌对熔盐进行搅拌,电镀电流密度1A/dm2,时间60分钟,取出后立即用自来水清洗1~2分钟,再用去离子水清洗1~2分钟,最后烘干,本实施例获得的电镀铝层厚度为15um。7. Electroplating aluminum: by weight percentage, AlCl 3 78.5%, NaCl 10%, KCl 10%, tetramethylammonium chloride 1.5%, fully melted into molten salt at 190°C after mixing under the protection of argon, and use magnetic force Stir to stir the molten salt, electroplating current density 1A/dm 2 , time 60 minutes, wash with tap water for 1 to 2 minutes immediately after taking it out, then wash with deionized water for 1 to 2 minutes, and finally dry it. The thickness of the electroplated aluminum layer is 15um.

本实施例的相关性能数据如下:The relevant performance data of the present embodiment are as follows:

锌镀层与基体结合力大于50MP,铝镀层硬度为65~75HV,在3.5wt%氯化钠溶液中的自腐蚀电流密度小于1e-6A/cm2,较基体镁合金下降1~2个数量级。The binding force between the zinc coating and the substrate is greater than 50MP, the hardness of the aluminum coating is 65-75HV, and the self-corrosion current density in 3.5wt% sodium chloride solution is less than 1e-6A/cm 2 , which is 1-2 orders of magnitude lower than that of the substrate magnesium alloy.

Claims (6)

1、一种镁及镁合金表面无机熔融盐电镀铝的方法,其特征在于:镁或镁合金表面经过预镀锌层打底,再在无机熔融盐中电镀铝。1. A method for electroplating aluminum with inorganic molten salt on the surface of magnesium and magnesium alloys, characterized in that: the surface of magnesium or magnesium alloy is primed with a pre-galvanized layer, and then aluminum is electroplated in inorganic molten salt. 2、根据权利要求1所述的镁及镁合金表面无机熔融盐电镀铝的方法,其特征在于:预镀锌层包括浸镀锌层或电镀锌层,厚度为2-20um。2. The method for electroplating aluminum with inorganic molten salt on the surface of magnesium and magnesium alloys according to claim 1, characterized in that the pre-galvanized layer includes galvanized layer or electro-galvanized layer with a thickness of 2-20um. 3、根据权利要求1所述的镁及镁合金表面无机熔融盐电镀铝的方法,其特征在于,电镀铝采用无机熔融盐体系,按重量百分比计,无机熔融盐体系含有:主盐、络合剂与添加剂;其中,3. The method for electroplating aluminum with inorganic molten salt on the surface of magnesium and magnesium alloys according to claim 1, characterized in that the aluminum electroplating adopts an inorganic molten salt system, and the inorganic molten salt system contains: main salt, complex agents and additives; among them, 主盐:无水氯化铝,占65~90%;Main salt: anhydrous aluminum chloride, accounting for 65-90%; 络合剂:氯化钠、氯化钾或二者的混合物,占5~30%;Complexing agent: sodium chloride, potassium chloride or a mixture of both, accounting for 5-30%; 添加剂:卤化物或四甲基氯化铵,占0~5%;Additives: halides or tetramethylammonium chloride, 0-5%; 电镀铝过程中,操作温度为100~250℃,电镀方式包括直流电镀或脉冲电镀,电镀时间为5~180分钟,电流密度0.5~5A/dm2,获得的电镀铝层厚度为5-60um。During the aluminum electroplating process, the operating temperature is 100-250°C, the electroplating method includes DC electroplating or pulse electroplating, the electroplating time is 5-180 minutes, the current density is 0.5-5A/dm 2 , and the thickness of the electroplated aluminum layer obtained is 5-60um. 4、根据权利要求3所述的镁及镁合金表面无机熔融盐电镀铝的方法,其特征在于:卤化物为氯化猛、氯化锡、溴化钠、溴化钾、碘化钠或碘化钾。4. The method for electroplating aluminum on the surface of magnesium and magnesium alloys with inorganic molten salt according to claim 3, characterized in that the halide is manganese chloride, tin chloride, sodium bromide, potassium bromide, sodium iodide or potassium iodide . 5、根据权利要求3所述的镁及镁合金表面无机熔融盐电镀铝的方法,其特征在于:采用保护气氛防止镀液挥发,所采用的保护气氛为氩气或氮气等对无水氯化铝无化学活性的气体。5. The method for electroplating aluminum with inorganic molten salt on the surface of magnesium and magnesium alloys according to claim 3, characterized in that: a protective atmosphere is used to prevent the volatilization of the plating solution, and the protective atmosphere used is argon or nitrogen to anhydrous chlorination. Aluminum Chemically inactive gas. 6、根据权利要求3所述的镁及镁合金表面无机熔融盐电镀铝的方法,其特征在于:电镀铝过程中,采用溶液搅拌提高镀层结晶速度与表面质量。6. The method for electroplating aluminum on the surface of magnesium and magnesium alloys with inorganic molten salt according to claim 3, characterized in that: during the electroplating process, solution stirring is used to improve the crystallization speed and surface quality of the coating.
CN200810010794A 2008-03-28 2008-03-28 Method for electroplating inorganic molten salt on surface of magnesium and magnesium alloy with aluminum Pending CN101545116A (en)

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