CN101544484A - Method for preparing inorganic aluminosilicate polymer and inorganic macromolecule composite gelled material - Google Patents
Method for preparing inorganic aluminosilicate polymer and inorganic macromolecule composite gelled material Download PDFInfo
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- CN101544484A CN101544484A CN200910022109A CN200910022109A CN101544484A CN 101544484 A CN101544484 A CN 101544484A CN 200910022109 A CN200910022109 A CN 200910022109A CN 200910022109 A CN200910022109 A CN 200910022109A CN 101544484 A CN101544484 A CN 101544484A
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- slag
- inorganic
- inorganic aluminosilicate
- macromolecule composite
- polymer
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/006—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mineral polymers, e.g. geopolymers of the Davidovits type
- C04B28/008—Mineral polymers other than those of the Davidovits type, e.g. from a reaction mixture containing waterglass
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/28—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing organic polyacids, e.g. polycarboxylate cements, i.e. ionomeric systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Geology (AREA)
- Geochemistry & Mineralogy (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a method for preparing an inorganic aluminosilicate polymer and organic macromolecule composite gelled material. In the method, phosphatic slag or slag capable of providing inorganic aluminosilicate components and styrene/methacrylate copolymer emulsion are utilized to produce phosphatic slag or slag inorganic aluminosilicate polyer and organic macromolecule composite gelled material under the action of sodium silicate excitants; wherein the amount of the styrene/methacrylate copolymer emulsion is 5-25 percent of the weight of the phosphatic slag or slag, and the amount of the alkali excitant sodium silicate is 13 percent of the weight of the phosphatic slag or slag; and the flexural strength of the inorganic aluminosilicate polymer and organic macromolecule composite is superior to the inorganic aluminosilicate polymer in 28-day age, and the 28-day maximum flexural strength is 2.08 times of that of the inorganic aluminosilicate polymer. The preparation process has no discharge of waste water, waste gas and waste slag, does not need heating, is green, environment-friendly and energy-saving, reduces the consumption, and is one effective approach for large-scale resource utilization of industrial solid wastes.
Description
Technical field
The invention belongs to the preparation of inorganic-organic composite material class, the preparation method of particularly a kind of inorganic silicon-aluminum silicate polymer and organic macromolecule composite gelled material.
Background technology
China is an energy big country based on coal resource, and the flyash annual emissions that is produced by fire coal reaches 200,000,000 tons at present; Simultaneously, China also is a big steel country, by each about 100,000,000 tons in the slag of the annual discharging of Steel Plant and slag; About more than 1,000 ten thousand tons by the phosphorus slag that refines the annual discharging of yellow phosphorus.The long-term placement of these waste residues not only takies a large amount of good farmlands, destroys ecological; And expose to the sun and rain for a long time meeting polluted underground water source and rivers and lakes, cause serious environmental to pollute, with its starting material of inorganic aluminosilicate polymer gelling material as the preparation near zero release are one of main paties of industrial solid castoff recycling, to alleviate the energy, environment, immense pressure that resource was faced.For the recycling economy of industries such as coal in China, iron and steel, sustainable development of resource is very great to building " resource-conserving, friendly environment society " meaning.
By natural mineral (kaolin, volcanic ash) and aluminosilicate industrial solid castoff (flyash, coal gangue, slag, slag, phosphorus slag etc.) under the effect of alkali-activator, the fracture of siloxane bond and alumina key takes place, by polycondensation, form the inorganic polymer gel material of the three-dimensional net structure of silicon-oxy tetrahedron and aluminum-oxygen tetrahedron composition again.J.Davidovits has proposed the new ideas of " Geopolymer " in the United States Patent (USP) (USPatent4,509,985) of application in 1985.Different investigators are referred to as " alkali excites gelling material ", " geopolymer ", " soil polyalcohol ", " mineral polymer " etc., but all never ipsilateral reflected the essence of the three-dimensional net structure that the silicon-oxy tetrahedron of its inorganic aluminosilicate polymer and aluminum-oxygen tetrahedron are formed.Alkali excites theoretical development to experience quite very long period, nineteen fifties, the Glukhovsky of USSR (Union of Soviet Socialist Republics) has proposed the alkali activating mechanism of inorganic aluminium silicate mineral, and he thinks the aluminosilicate presoma under the effect of alkali and water, is partly dissolved to generate aluminate and silicate; Subsequently, being in the aluminate of dissolved state and silicate intermolecular dehydration reaction takes place generates inorganic polymer.To the 1980s, the Davidovits of France has proposed " polycondensation " mechanism that alkali excites geopolymer, this theory is thought: (1) is under the effect of alkali-activator, (the covalent linkage fracture Si-O-Al-O-), aquation generates positive aluminosilicate (orthosialate) ion to the silica alumina.(2) positive aluminosilicate (orthosialate) ion is under the effect of alkali-activator, and further polycondensation becomes the network structure of the inorganic polymer of poly-aluminosilicate.Inorganic polymer gel material is in the development process of two more than ten years, by the reaction that initial needs provide certain curing temperature (60-1800C) or steam curing process condition to take place, just develop at normal temperatures the technological process that can prepare by the alkali provocative reaction up till now.In addition, the kind of inorganic polymer presoma is expansion to some extent also, can adopt some natural clay minerals, as: kaolin and volcanic ash; The depleted industrial residue, as: slag, flyash, silicon ash etc.For the aluminium silicate mineral of high calcium content, by alkali-activator excite live after, the calcic component mainly generates Calucium Silicate powder class hydrated product, the aluminium silicon components mainly generates geopolymer.For the aluminium silicate mineral of low ca content, after exciting by alkali-activator, only generate geopolymer.
Inorganic polymer gel material is made up of the three-dimensional network body structure of silica alumina covalent bonds.Its preparation process does not need high-temperature calcination, and does not almost have NO in the generative process
xAnd SO
2Produce CO
2Quantity discharged also very low, whole process of preparation energy-saving and emission-reduction, environmental protection.This material of preparation have ultimate compression strength height, antiacid caustic corrosion, high temperature resistant, solidify characteristics such as nuke rubbish and poisonous and harmful waste material, be expected to become following extraordinary hydraulicity gelling material material.Yet folding strength is poor, fragility is big, and defectives such as dry easily shrinkage cracking are restricted the large-scale promotion application of this material.
Up to now, more than surplus the patent of invention in relevant this field has 150.But patent or blank about inorganic aluminosilicate polymer and organic macromolecule composite gelled material.
Summary of the invention
Fragility at existing geology polymer material is big, the defective of poor toughness, inscribe between the environmental pollution that is caused for scale utilization and the placement that solves industrial solid castoff, the objective of the invention is to, provide a kind of with the industrial solid castoff phosphorus slag, slag is a main raw material, with organic polymer as the inorganic aluminosilicate polymer of structure modifier and the preparation method of organic macromolecule composite gelled material.
In order to realize above-mentioned task, the present invention takes following technical solution:
The preparation method of a kind of inorganic aluminosilicate polymer and organic macromolecule composite gelled material, it is characterized in that, this method utilization can provide the phosphorus slag or the slag of inorganic aluminosilicate composition, with styrene/acrylic methyl terpolymer emulsion, under the effect of exciting agent water glass, generate phosphorus slag or inorganic aluminosilicate polymer of slag and organic macromolecule composite gelled material; Wherein, the consumption of styrene/acrylic methyl terpolymer emulsion is 5%~25% of phosphorus slag or a slag weight, and the consumption of alkali-activator water glass is 13% of phosphorus slag or a slag weight.
The preparation method of inorganic aluminosilicate polymer of the present invention and organic macromolecule composite gelled material, the technique effect that brings is:
(1) can scale utilize industrial solid castoff to prepare inorganic aluminosilicate polymer and organic macromolecule composite gelled material, waste utilization rate height helps the solid waste resource recovery utilization, improves environment, economizes on resources.
(2) adopt the normal temperature prepared technology that need not to heat, preparation process three-waste free discharge, save energy, preparation process greenization, environmental friendliness.
(3) adopt organic polymer to inorganic aluminosilicate polymer modification, form new inorganic-organic interspersed three-dimensional net structure, improved the microtexture of inorganic polymer, the high breaking strength of this composite gelled material 28d is 2.08 times of inorganic aluminosilicate polymer; The dry shrinkage that the inorganic polymer gel material of solution trade waste preparation exists is big, the key problem in technology problem of long-term folding strength retraction and poor toughness.
Novelty of the present invention has been to propose organic polymer inorganic polymer gel material has been carried out composite modified novel method.Organic polymer can be filled in inorganic polymer particulate gap when low levels, reduce its hole porosity.And when high-content, the successive organic high molecular layer can form inierpeneirating network structure with inorganic polymer gel material Si-O-Al network, prevents that inorganic polymer is communicated with the appearance of crackle; It is big to improve the inorganic polymer gel material dry shrinkage, and folding strength is low, the deficiency of poor toughness.
Embodiment
The inorganic aluminosilicate polymer and the organic macromolecule composite gelled material of the present invention preparation, main raw material be by industrial solid castoff, water soluble organic polymer, and alkali-activators etc. are formed, and are specific as follows:
1. industrial solid castoff kind
(1) phosphorus slag
The main chemical constitution (mass percent) of phosphorus slag:
SiO
2(35.7%), Al
2O
3(3.33%), CaO (47.0%), P
2O
5(4.43%), MgO (1.17%), Na
2O (0.318%), K
2O (0.741%), SO
3(1.35%), other (5.961%).
The essential mineral of phosphorus slag is formed: with SiO
2Glassy phase be main, contain a spot of cuspidite simultaneously, Dicalcium Phosphate (Feed Grade), Calcium Pyrophosphate and wollastonite.
The specific surface area of phosphorus slag is 512m
2/ kg.
(2) slag
Scoriaceous main chemical constitution (mass percent): SiO
2(30.7%), Al
2O
3(16.1%), CaO (38.7%), MgO (6.84%), TiO
2(1.31%), Na
2O (0.46%), K
2O (0.63%), SO
3(2.23%), other (3.03%).
Scoriaceous essential mineral is formed: mainly consist of glassy phase, contain a spot of akermanite and gehlenite simultaneously.
The specific surface area of ultrafine slag powder is 700m
2/ kg.
2. alkali-activator
Form by commercially available technical grade alkaline matter.Or adopting analytical pure chemical reagent sodium silicate solid, molecular formula is Na
2SiO
29H
2O, the modulus of water glass are 1.0.
3. styrene/acrylic methyl terpolymer emulsion
The copolymer emulsion of styrene/acrylic methyl esters (commercially available prod), outward appearance are the blue streak milky white liquid, and solid content 47% ± 1, pH value are 8 ± 1.Our experiments show that this copolymer emulsion has satisfactory stability in dense sodium silicate solution.
Below be the embodiment that the contriver provides, need to prove that these embodiment only better understand the present invention for the contriver, the invention is not restricted to these embodiment.
Embodiment 1: preparation inorganic aluminosilicate polymer of phosphorus slag and organic macromolecule composite gelled material
Accurate weighing phosphorus slag 1500g is as measurement basis (100%); Adopt outer doping, the water glass volume is 13% of a phosphorus slag; Styrene/acrylic methyl terpolymer emulsion volume is respectively 0% (contrast) of phosphorus slag, 5%, 10%, 15%, 20% and 25%; The grain slag ratio is 0.32.
Water glass is dissolved in the water, and the copolymer emulsion with the styrene/acrylic methyl esters under the room temperature mixes the stable polymer alkalescence solution of formation in this solution.
Pour phosphorus slag into the two double speeds that change and starch in the stirrer only and stir, polymer alkalescence solution is added again, high-speed stirring forms the slurry that mixes, and slurry is packed in the irony three gang mould tools of 40mm * 40mm * 160mm.Jolt ramming on the husky plain bumper of glue is wipeed off with scraper plate, promptly gets the inorganic aluminosilicate polymer of phosphorus slag and the organic macromolecule composite gelled material of moulding.
Test specimen natural curing 24h under the normal curing condition with moulding puts into the normal curing case after the demoulding, maintenance 3 days (3d) respectively, and 7 days (7d) adopts anti-folding instrument to measure its folding strength the different length of times such as 28 days (28d), and measurement result sees Table 1.
The folding strength of inorganic aluminosilicate polymer of table 1 phosphorus slag and organic macromolecule composite gelled material
Embodiment 2: preparation inorganic aluminosilicate polymer of slag and organic macromolecule composite gelled material
Accurate weighing slag 1300g, (100%) based on this; Adopt outer doping, the water glass incorporation is scoriaceous 13%; Styrene/acrylic methyl terpolymer emulsion incorporation is respectively scoriaceous 0% (contrast), 5%, 10%, 15%, 20% and 25%; The grain slag ratio is 0.32.
Water glass is dissolved in the water, under the room temperature styrene/acrylic methyl terpolymer emulsion mixed the stable polymer alkalescence solution of formation in this solution.
Pour slag into the two double speeds that change and starch stirrer only and stir, polymer alkalescence solution is added again, high-speed stirring forms the slurry that mixes, and slurry is packed in the irony three gang mould tools of 40mm * 40mm * 160mm.Jolt ramming on the husky plain bumper of glue is wipeed off with scraper plate, promptly gets the inorganic aluminosilicate polymer of slag and the organic macromolecule composite gelled material of moulding.
Test specimen natural curing 24h under the normal curing condition with moulding puts into the normal curing case after the demoulding, maintenance 3 days (3d) respectively, and 7 days (7d) adopts anti-folding instrument to measure its folding strength the different length of times such as 28 days (28d), and measurement result sees Table 2.
The folding strength of the inorganic aluminosilicate polymer-organic macromolecule composite gelled material of table 2 slag
Claims (3)
1, the preparation method of a kind of inorganic aluminosilicate polymer and organic macromolecule composite gelled material, it is characterized in that, this method utilization can provide the phosphorus slag or the slag of inorganic aluminosilicate composition, with styrene/acrylic methyl terpolymer emulsion, under the effect of exciting agent water glass, generate phosphorus slag or inorganic aluminosilicate polymer of slag and organic macromolecule composite gelled material; Wherein, the consumption of styrene/acrylic methyl terpolymer emulsion is 5%~25% of phosphorus slag or a slag weight, and the consumption of alkali-activator water glass is 13% of phosphorus slag or a slag weight.
2, the method for claim 1, it is characterized in that, inorganic aluminosilicate polymer of the phosphorus slag of described generation and organic macromolecule composite gelled material are based on phosphorus slag weight, and all the other raw materials add with the per-cent of phosphorus slag weight, and promptly the exciting agent water glass is 13% of a phosphorus slag weight; Styrene/acrylic methyl terpolymer emulsion is 5%~25% of a phosphorus slag weight; Add suitable quantity of water, at room temperature stir, moulding is put into the maintenance of normal curing case to 3d, 7d, and 28d detects its folding strength then.
3, the method for claim 1, it is characterized in that, inorganic aluminosilicate polymer of the slag of described generation and organic macromolecule composite gelled material are based on slag weight, and all the other raw materials add with the per-cent of slag weight, and promptly the exciting agent water glass is 13% of a slag weight; Styrene/acrylic methyl terpolymer emulsion is 5%~25% of a slag weight; Add suitable quantity of water, at room temperature stir, moulding is put into the maintenance of normal curing case to 3d, 7d, and 28d detects its folding strength then.
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CN108516711A (en) * | 2018-05-30 | 2018-09-11 | 福州大学 | A kind of one-component alkali-excited cement |
CN110066139A (en) * | 2019-05-28 | 2019-07-30 | 四川益好优科环保科技有限公司 | A kind of the radiation polycondensation melamine resin material and preparation method of high solid waste filling |
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Cited By (9)
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WO2017174941A1 (en) * | 2016-04-07 | 2017-10-12 | Nexans | Device comprising a cable or cable accessory containing a fire-resistant composite layer |
FR3049948A1 (en) * | 2016-04-07 | 2017-10-13 | Nexans | FIRE RESISTANT COMPOSITE LAYER FOR CABLE OR ACCESSORY FOR CABLE |
US10919806B2 (en) | 2016-04-07 | 2021-02-16 | Nexans | Device comprising a cable or cable accessory containing a fire-resistant composite layer |
CN106277868A (en) * | 2016-08-22 | 2017-01-04 | 安徽省高迪环保股份有限公司 | A kind of high strenght flyash cement |
CN108516711A (en) * | 2018-05-30 | 2018-09-11 | 福州大学 | A kind of one-component alkali-excited cement |
CN110066139A (en) * | 2019-05-28 | 2019-07-30 | 四川益好优科环保科技有限公司 | A kind of the radiation polycondensation melamine resin material and preparation method of high solid waste filling |
CN114479797A (en) * | 2020-11-12 | 2022-05-13 | 中国石油化工股份有限公司 | Selective gel water plugging system for fracture-cavity oil reservoir and preparation method |
CN115583817A (en) * | 2022-08-29 | 2023-01-10 | 杭州国电大坝安全工程有限公司 | Organic-inorganic hybrid consolidation method and composition for seabed sludge |
CN115583817B (en) * | 2022-08-29 | 2024-02-09 | 杭州国电大坝安全工程有限公司 | Method and composition for organic-inorganic hybrid consolidation of seabed sludge |
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