KR100943096B1 - Multifunctional binder composition using paper ash - Google Patents

Multifunctional binder composition using paper ash Download PDF

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KR100943096B1
KR100943096B1 KR20090062478A KR20090062478A KR100943096B1 KR 100943096 B1 KR100943096 B1 KR 100943096B1 KR 20090062478 A KR20090062478 A KR 20090062478A KR 20090062478 A KR20090062478 A KR 20090062478A KR 100943096 B1 KR100943096 B1 KR 100943096B1
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weight
binder composition
ash
carbonate
activator
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KR20090062478A
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Korean (ko)
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김성한
고완상
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장현진
송인선
권수정
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/006Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mineral polymers, e.g. geopolymers of the Davidovits type
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/18Waste materials; Refuse organic
    • C04B18/24Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/04Carboxylic acids; Salts, anhydrides or esters thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/16Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite, e.g. Keene's cement
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/23Acid resistance, e.g. against acid air or rain
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/29Frost-thaw resistance
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

PURPOSE: A multi-functional binder composition is provided to replace cement with paper ash, prevent contraction crack and enhance strength of cement. CONSTITUTION: A multi-functional binder composition using paper ash contains: 20-80 weight% of mixture of paper ash and calcium sulfate α-hemihydrate; 0.01-20 weight% of neutral activation reagent or mixture of neutral activation reagent and alkaline activation reagent which induces Geopolymer reaction to form polycyalate polymer(Si-O-Al-O); 10-70 weight% of sand; and remaining amount of additive.

Description

제지애시를 이용한 다기능성 결합재 조성물{Multifunctional Binder Composition using Paper Ash}Multifunctional binder composition using paper ash

본 발명은 제지공장에서 부산물로 발생하는 제지슬러지를 소각 처리한 후 폐기되는 제지애시를 활용한 결합재 조성물에 관한 것이다.The present invention relates to a binder composition utilizing paper ash that is disposed of after incineration of paper sludge generated as a by-product from a paper mill.

제지애시는 제지공장에서 부산물로 발생하는 제지슬러지를 소각 처리한 후 폐기되는 것으로, 6257톤/년의 폐기물이 발생되고 있는 실정이다.Paper ash is disposed of after incineration of paper sludge generated as a by-product from the paper mill, which generates 6257 tons / year of waste.

시멘트 콘크리트의 강도를 증진시키기 위하여 제지애시를 사용한 특허가 우리나라 공개특허 제10-2003-0056122호에 개시되어 있으나, 상기 특허는 시멘트와 제지애시를 혼합하여 사용하는 것으로, 강도를 증진시키는 효과가 있기는 하나 제지애시의 사용량에 한계가 있으며, 제지애시가 단독으로 구조체를 형성하는 것이 아니다.Patent using paper ash to improve the strength of cement concrete is disclosed in Korean Patent Publication No. 10-2003-0056122, but the patent is to use a mixture of cement and paper ash, it has the effect of improving the strength However, the amount of paper ash used is limited, and the paper ash does not form a structure by itself.

본 발명은 시멘트를 사용하는 모르타르조성물을 대체하여 사용하기 위한 것으로, 제지공장에서 부산물로 발생하는 제지슬러지를 소각 처리한 후 폐기되는 제지애시를 기능성 첨가제로 첨가함으로써 속경성, 내화성, 친환경성의 결합재 조성물을 제공하고자 한다.The present invention is intended to replace the mortar composition using cement, by adding a paper ash that is discarded after incineration of paper sludge generated as a by-product in the paper mill as a functional additive, a fast-hard, fire-resistant, environmentally friendly binder composition To provide.

또한 본 발명은 상기 제지애시가 반응되어 지오폴리머를 형성함으로써 시멘트와 같은 강도를 나타내도록 하기 위하여 제지애시와 반응하여 폴리시알레이트 중합체를 형성할 수 있는 활성화제를 동시에 사용하는 결합재 조성물을 제공하고자 한다.In another aspect, the present invention is to provide a binder composition using an activator capable of reacting with the paper ash to form a polysialate polymer to react with the paper ash to form a geopolymer to exhibit the same strength as cement. .

본 발명은 제지공장에서 부산물로 발생하는 제지슬러지를 소각 처리한 후 폐기되는 제지애시를 활용한 결합재 조성물에 관한 것으로서, 더욱 상세하게는 제지애시를 단독 혹은 활성화제(반응촉진제)를 첨가하여 시멘트를 대체할 수 있는 바인더 혹은 모르타르로 제조하여 시멘트의 단점인 수축균열이 발생하지 않고 제품의 조기응결시간을 유도하며 건조, 습윤에 따른 체적변화, 동결융해에 대한 저항성 향상과 내산성 등의 성질을 가질 수 있도록 하는 친환경적인 다기능성 결합재 조성물에 관한 것이다.The present invention relates to a binder composition utilizing a paper ash that is disposed of by incineration of paper sludge generated as a by-product from a paper mill. More specifically, the paper ash is used alone or by adding an activator (reaction accelerator). It is made of replaceable binder or mortar, so it does not cause shrinkage crack, which is a disadvantage of cement, and induces early settling time of the product, and has properties such as volume change due to drying and wetting, resistance to freezing and thawing, and acid resistance. It relates to an environmentally friendly multifunctional binder composition.

구체적으로 본 발명은 제지애시 및 상기 제지애시와 반응하여 CSH 겔(C=CaO, S=SiO2, H=H2O)을 형성하거나 또는 지오폴리머 반응을 유도하여 폴리시알레이트 중합체(Si-O-Al-O)를 형성하는 활성화제를 포함하는 다기능성 결합재 조성물에 관한 것이다. Specifically, the present invention forms a CSH gel (C = CaO, S = SiO 2 , H = H 2 O) by reacting with the paper ash and the paper ash or induces a geopolymer reaction to produce a polysialate polymer (Si-O). A multifunctional binder composition comprising an activator to form -Al-O).

본 발명은 중성, 알칼리 활성화제를 선택적으로 이용하여 제지애시의 반응 메커니즘을 달리하여 CSH 겔과 같은 시멘트 수화물을 형성시키거나 지오폴리머 반응을 유도하여 폴리시알레이트를 형성시켜 보통강도에서 고강도까지 발현시킬 수 있다. 또한, 제지애시와 같은 산업 폐기물을 주요 원재료로서 사용하는데 특징이 있다.The present invention uses a neutral, alkaline activator to selectively change the reaction mechanism of paper ash to form cement hydrates such as CSH gels or to induce geopolymer reactions to form polysialate to express from high strength to high strength. Can be. It is also characterized by the use of industrial wastes such as paper ash as the main raw materials.

구체적으로 상기 다기능성 결합재 조성물은 제지애시 20 ~ 80 중량%, 활성화제 0.01 ~ 20 중량%, 모래 10 ~ 70 중량% 및 나머지는 첨가제로 이루어진다.Specifically, the multifunctional binder composition is 20 to 80% by weight of paper ash, 0.01 to 20% by weight of activator, 10 to 70% by weight of sand and the rest are made of additives.

상기 첨가제는 수지, 분산제, 소포제, 지연제, 증점제로부터 선택되는 어느 하나 또는 둘 이상을 사용할 수 있다.The additive may be any one or two or more selected from resins, dispersants, antifoaming agents, retardants, thickeners.

상기 다기능성 결합재 조성물은 알파형반수석고, 베타형반수석고, 무수석고, 플라이애시, 바텀애시, 슬래그, 석분, 실리카퓸, 메타카올린, 석회석, 점토, 화산재로부터 선택되는 어느 하나 또는 둘 이상의 분말을 더 포함할 수 있다.The multifunctional binder composition may be any one or two or more powders selected from alpha-type hemihydrate gypsum, beta-type hemihydrate gypsum, anhydrous gypsum, fly ash, bottom ash, slag, stone powder, silica fume, metakaolin, limestone, clay and volcanic ash. It may further include.

이하 본 발명에 대하여 보다 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail.

본 발명은 제지애시와 활성화제를 혼합하며, 활성화제로 중성 또는 알칼리성의 활성화제를 단독 또는 혼합하여 사용함에 따라, CSH 겔(C=CaO, S=SiO2, H=H2O)을 형성하거나 무기폴리머(Si-O-Al-O 중합체) 즉, 폴리시알레이트 반응물질을 형성함으로써 시멘트를 사용하지 않고도 우수한 강도를 발현하며, 구조체를 제조할 수 있는 모르타르 조성물에 관한 것이다.The present invention mixes paper ash and the activator, and forms a CSH gel (C = CaO, S = SiO 2 , H = H 2 O) by using a neutral or alkaline activator alone or mixed as an activator. By forming an inorganic polymer (Si-O-Al-O polymer), that is, a polysialate reactant, the present invention relates to a mortar composition capable of producing a structure by expressing excellent strength without using cement.

본 발명에서 사용되는 제지애시는 CaO 30 ~ 60 중량%, SiO2 13 ~ 20 중량%, Al2O3 5 ~ 10 중량%, Fe2O3 5 ~ 6 중량%, MgO 6 ~ 7 중량%를 포함한다. 보다 구체적으로는 CaO 30 ~ 45 중량%, SiO2 13 ~ 20 중량%, Al2O3 5 ~ 10 중량%, Fe2O3 5 ~ 6 중량%, MgO 6 ~ 7 중량%, 기타 15 ~ 17 중량%를 포함한다. 상기 기타는 미량의 원소를 의미하는 것으로, 상기 함량은 미량의 원소의 합을 의미한다.The papermaking ash used in the present invention may contain 30 to 60% by weight of CaO, 13 to 20% by weight of SiO 2 , 5 to 10% by weight of Al 2 O 3 , 5 to 6% by weight of Fe 2 O 3 , and 6 to 7% by weight of MgO. Include. More specifically, CaO 30 to 45% by weight, SiO 2 13 to 20% by weight, Al 2 O 3 5 to 10% by weight, Fe 2 O 3 5 to 6% by weight, MgO 6 to 7% by weight, other 15 to 17 Contains by weight. The other means a trace element, and the content refers to the sum of the trace elements.

본 발명에서 사용되는 제지애시는 상기의 성분과 같이 국내에서 발생하는 F급 플라이애시나 버텀애시와는 달리 자체적으로 수화반응을 일으켜 칼슘 실리케이트 하이드레이트 겔(CSH gel)과 수산화칼슘과 같은 수화물을 생성시켜 강도발현이 가능함을 알게되어 본 발명을 완성하였다. The paper ash used in the present invention, unlike the F-type fly ash or bottom ash, which occurs in Korea as described above, generates a hydration reaction by itself to generate hydrates such as calcium silicate hydrate gel (CSH gel) and calcium hydroxide It was found that expression is possible to complete the present invention.

그 함량은 전체 결합재 조성물 중 20 ~ 80 중량%를 사용하는 것이 바람직하다. 20 중량% 미만일 경우에는 강도가 약하며, 80 중량%를 초과하는 경우에도 모르타르의 부피가 지나치게 증가되어 단위면적당 압축강도 저하 등의 문제가 발생한다.The content is preferably used 20 to 80% by weight of the total binder composition. If it is less than 20% by weight, the strength is weak, and even if it exceeds 80% by weight, the volume of mortar is excessively increased, causing problems such as a decrease in compressive strength per unit area.

본 발명은 상기 제지애시와 함께 활성화제를 사용하는데 특징이 있으며, 이러한 활성화제는 제지애시와 반응하여 Si-O-Al-O 중합체를 형성하는 촉매제로, 중성촉진제와 알칼리촉진제를 단독으로 사용하거나 혼합하여 사용하는 것이 바람직하 다. 그 함량은 활성화제(반응촉진제) 0.01 ~ 20 중량%를 사용하는 것이 바람직하다. 0.01 중량% 미만으로 사용하는 경우 반응성이 낮아 Si-O-Al-O 중합체의 형성이 곤란하며, 20 중량%를 초과하여 사용하는 경우 조성물의 비빔 직후 급격한 반응에 의해 가사시간의 확보가 곤란하다.The present invention is characterized in that an activator is used together with the papermaking ash, and the activator is a catalyst that reacts with the papermaking ash to form a Si-O-Al-O polymer, or a neutral accelerator and an alkali accelerator are used alone. It is preferable to use the mixture. The content is preferably used 0.01 to 20% by weight of the activator (reaction accelerator). When used at less than 0.01% by weight, it is difficult to form a Si-O-Al-O polymer due to low reactivity, and when used at more than 20% by weight, it is difficult to secure pot life due to a rapid reaction immediately after the composition is beamed.

상기 활성화제는 예를 들어, 중성촉진제로는 pH가 6~9인 구연산칼륨(Potassium citrate), 구연산칼슘(Calcium citrate), 구연산나트륨(Sodium citrate), 말산(Malic acid), 질산칼슘(Calcium nitrate), 말론산(Malonic acid), 글리콜산(Glycolic acid) 또는 이들의 염 등이 사용 가능하다. 또한 알칼리촉진제로는 수산화나트륨, 수산화칼슘, 수산화칼륨, 수산화마그네슘, 수산화바륨, 탄산나트륨, 탄산칼륨, 탄산수소나트륨, 탄산수소칼륨, 탄산마그네슘, 탄산칼슘, 알칼리 금속 탄산염의 수화물, 알칼리 토금속 탄산염, 알칼리 토금속 탄산염의 수화물, 규산나트륨, 규산칼륨, 리튬실리케이트 등이 사용 가능하다. For example, the activator may include, for example, potassium citrate, calcium citrate, sodium citrate, malic acid, malic acid, calcium nitrate, and the like having a pH of 6-9. ), Malonic acid, glycolic acid, or salts thereof may be used. Alkali accelerators include sodium hydroxide, calcium hydroxide, potassium hydroxide, magnesium hydroxide, barium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, magnesium carbonate, calcium carbonate, alkali metal carbonate hydrates, alkaline earth metal carbonates, alkaline earth metals Hydrates of carbonate, sodium silicate, potassium silicate, lithium silicate and the like can be used.

보통의 애시는 물과 접촉하면 미량의 CaO 성분이 우선적으로 용출하고 표면이 SiO2, Al2O3 성분으로 가득 찬 비정질 생성층이 형성되어 반응의 진행을 저해하며 이러한 불투수성의 산성피막은 강알칼리에 의해 피막을 파괴하여야만 반응이 계속 진행 된다. 그러나 본 발명에서 이용되는 제지애시는 CaO 성분이 약 30~45 중량% 정도 포함되어 있으므로 용출된 다량의 CaO가 pH를 상승시켜 SiO2, Al2O3 성분을 자체적으로 자극하여 칼슘 실리케이트 하이드레이트 겔(CSH gel)과 같은 수화물을 장시간에 걸쳐 형성시켜 강도를 발현한다.When ordinary ashes come into contact with water, trace amounts of CaO components are eluted preferentially, and an amorphous formation layer filled with SiO 2 and Al 2 O 3 components forms a reaction to inhibit the progress of the reaction. The reaction continues only when the film is destroyed. However, since the paper ash used in the present invention contains about 30 to 45% by weight of CaO component, a large amount of eluted CaO raises the pH to stimulate the SiO 2 , Al 2 O 3 component itself to cause calcium silicate hydrate gel ( Hydrates such as CSH gel) are formed over a long time to express strength.

상기의 중성, 알칼리 활성화제는 단독 혹은 혼합 사용되어 상기의 반응을 촉진시켜 제지애시 모르타르의 조기강도 및 고강도를 발현시킨다.The neutral and alkali activators are used alone or in combination to promote the reaction to develop early strength and high strength of paper ash mortar.

또한 알칼리 활성화제 사용 시 두 가지 종류의 반응 메커니즘이 발생한다. 첫째, 실리코 알루미네이트의 용해 반응이 일어나는데, 이는 겔 형성 및 중축합반응과 동시에 진행하여 결과적으로 폴리시알레이트(polysialate)라고 하는 중합체 Si-O-Al-O 결합이 형성된다. 폴리시알레이트의 형성으로 제지애시 모르타르의 응결 및 강도발전이 이루어진다. 둘째로, 제지애시의 잠재적인 수경(hydraulic) 성질로 CaO 및 SiO2는 물과 반응하여 시멘트의 특질을 지닌 CSH 겔(C=CaO, S=SiO2, H=H2O)을 형성한다. CSH 겔의 형성은 초기 단계에서 응결시간을 가속시키고 추후 단계에서 강도 발전에 기여한다. In addition, two kinds of reaction mechanisms occur when using alkali activators. First, a dissolution reaction of the silicon aluminate occurs, which proceeds simultaneously with the gel formation and polycondensation reactions, resulting in the formation of a polymer Si-O-Al-O bond called polysialate. Formation of polysialate results in coagulation and strength development of paper ash mortar. Second, due to the potential hydraulic properties of paper ash, CaO and SiO 2 react with water to form CSH gels (C = CaO, S = SiO 2 , H = H 2 O) with the properties of cement. Formation of the CSH gel accelerates the settling time in the early stages and contributes to strength development in later stages.

상기 모래는 모르타르에서 충전재의 역할을 담당하며, 치수(입경) 제한은 없다. 함량은 바람직하게는 결합재 조성물 전체 함량 중 10 ~ 70 중량% 범위로 사용한다. 10 중량% 미만일 경우에는 경화체의 수축을 억제하는 효과가 미미하여 건조수축량이 증대될 우려가 있으며, 비경제적이다. 70 중량% 초과일 경우에는 충전재량이 과도해져 유동성 및 시공성이 저하된다.The sand plays the role of filler in mortar, and there is no limitation on the size (particle size). The content is preferably used in the range of 10 to 70% by weight of the total content of the binder composition. If it is less than 10% by weight, the effect of suppressing the shrinkage of the cured body is insignificant, which may increase the amount of dry shrinkage, which is uneconomical. If it is more than 70% by weight, the amount of filler is excessive and fluidity and workability are reduced.

또한, 상기 모래의 함량 중 1 ~ 50 중량%를 운모석, 장석, 맥반석, 게르마늄, 세리사이트, 일라이트, 천매암, 황토, 제올라이트, 펄라이트, 질석으로 이루어진 군으로부터 단독 또는 2종 이상 선택된 분말로 대체하여 사용할 수 있다.In addition, 1 to 50% by weight of the content of the sand is replaced with a powder selected solely or two or more from the group consisting of mica, feldspar, ganban stone, germanium, sericite, illite, natural stone, loess, zeolite, pearlite, vermiculite Can be used.

상기 모래의 일부를 대신하여 첨가되는 운모석, 장석, 맥반석, 게르마늄, 세 리사이트, 일라이트, 천매암, 황토는 음이온의 방출로 인해 면역력 향상, 정신안정, 생리기능 향상 등의 효과가 있고, 원적외선이 다량 방출되어 세포의 활성화, 혈액정화, 피로회복 등의 효과를 볼 수 있으며, 건조시의 강도를 향상시키고 균열을 방지하는 기능을 하게 된다. 또한 제올라이트, 펄라이트, 질석은 탈취, 단열, 보온, 내화 등의 기능을 부가한다. Mica, feldspar, elvan, germanium, sericite, illite, chalcedony, and ocher added in place of a part of the sand have an effect of improving immunity, mental stability, and physiological function due to the release of negative ions, and far infrared rays. The large amount is released and the effects of cell activation, blood purification, fatigue recovery, etc. can be seen, and the function of improving the strength during drying and preventing cracks. In addition, zeolite, pearlite and vermiculite add functions such as deodorization, heat insulation, thermal insulation and fire resistance.

또한, 상기 결합재 조성물은 첨가제로 수지, 분산제, 소포제, 지연제, 증점제로부터 선택되는 어느 하나 또는 둘 이상을 더 포함할 수 있다. 구체적으로 수지 0.1~5 중량%, 분산제 0.1~10 중량%, 소포제 0.01~3 중량%, 지연제 0.01~10 중량%, 증점제 0.01~3 중량%가 더 포함될 수 있다.In addition, the binder composition may further include any one or two or more selected from a resin, a dispersant, an antifoaming agent, a retardant, and a thickener as an additive. Specifically, 0.1 to 5% by weight of resin, 0.1 to 10% by weight of dispersant, 0.01 to 3% by weight of antifoaming agent, 0.01 to 10% by weight of retardant, and 0.01 to 3% by weight of thickener may be further included.

본 발명에서 수지는 결합재의 인장강도, 휨강도, 내구성, 내마모성을 증진시키고, 유동성 증가, 재료분리에 대한 저항성 증대, 우수한 점착력에 의한 부착력 증대, 방수력 증대 등을 위하여 더 첨가될 수 있다. 상기 첨가되는 수지는 불용성 수지계로는 폴리에틸렌 섬유, 폴리프로필렌 섬유, 유리섬유, 실리카계 섬유 등을 사용할 수 있고, 수용성 수지계로는 폴리아크릴산(나트륨), 폴리메타크릴산(나트륨), 폴리말레인산(나트륨), 아크릴산-말레인산 공중합물의 나트륨염 등의 불포화 카복실산 중합물; 폴리에틸렌글리콜, 폴리프로필렌글리콜 또는 이의 코폴리머; 메틸셀룰로오스, 에틸셀룰로오스, 히드록시메틸셀룰로오스, 히드록시에틸셀룰로오스, 카복시메틸셀룰로오스, 카복시에틸셀룰로오스, 히드록시프로필셀룰로오스 등의 비이온성 셀룰로오스에테르류; 효모글루칸이나 크산탄 검, β-1,3 글루칸류(직쇄상, 분지쇄상의 어느 것이든 좋다) 등의 미생물 발효에 의해 제조되는 다당류; 폴리아 크릴아미드; 폴리비닐알콜; 전분; 전분인산에스테르; 알긴산나트륨; 젤라틴; 분자중에 아미노기를 갖는 아크릴산의 코폴리머 및 그 4급 화합물과 EVA계, NR(Natural Rubber)계, NBR(Natural Rubber-Butadien Rubber), SBR(Styrene-ButadienRubber), 폴리비닐아세테이트계 수지와 같은 라텍스계 고분자 분말 수지가 있다.In the present invention, the resin may be further added to increase the tensile strength, flexural strength, durability, wear resistance of the binder, increase fluidity, increase resistance to material separation, increase adhesion by excellent adhesion, and increase waterproofing. The resin to be added may be polyethylene fiber, polypropylene fiber, glass fiber, silica fiber, etc. as the insoluble resin, and polyacrylic acid (sodium), polymethacrylic acid (sodium), polymaleic acid (sodium) ), Unsaturated carboxylic acid polymers such as sodium salt of acrylic acid-maleic acid copolymer; Polyethylene glycol, polypropylene glycol or copolymers thereof; Nonionic cellulose ethers such as methyl cellulose, ethyl cellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, carboxymethyl cellulose, carboxyethyl cellulose and hydroxypropyl cellulose; Polysaccharides produced by microbial fermentation such as yeast glucan, xanthan gum, and β-1,3 glucans (any of linear and branched chains); Polyacrylamide; Polyvinyl alcohol; Starch; Starch phosphate ester; Sodium alginate; gelatin; Copolymer of acrylic acid having amino group in the molecule and its quaternary compound and latex type such as EVA type, NR (Natural Rubber), NBR (Natural Rubber-Butadien Rubber), SBR (Styrene-ButadienRubber), polyvinylacetate resin Polymer powder resins.

상기 분산제는 모르타르의 입자표면에 흡착하여 입자표면에 전하를 주어 입자들끼리 상호 반력을 일으키므로, 응집된 입자를 분산시켜 유동을 증가시켜 감수효과로 인한 강도 증진이 가능하게 한다. 상기 분산제로서는 통상의 감수제를 사용할 수 있다. 예를 들어 리그닌술포네이트, 폴리나프탈렌술포네이트, 폴리멜라민술포네이트 또는 폴리카복실레이트계 감수제로 이루어진 군으로부터 단독 또는 둘 이상 혼합사용이 가능하다. 본 조성물에 있어서 분산제의 함량은 0.1~10 중량부를 사용하는 것이 바람직하며, 0.1 중량% 미만으로 사용하는 경우 상기 성능발현이 이루어지지 않으며, 10 중량%를 초과하는 경우 과다 사용으로 인해 모르타르 점성이 저하하여 재료분리가 발생되는 단점을 지닌다.Since the dispersant is adsorbed on the particle surface of the mortar and gives charge to the particle surface to cause mutual reaction between the particles, it is possible to increase the flow by dispersing the aggregated particles to increase the strength due to the sensitization effect. As the dispersant, ordinary water reducing agents can be used. For example, lignin sulfonate, polynaphthalene sulfonate, polymelamine sulfonate, or a polycarboxylate-based group may be used alone or in combination of two or more. In the present composition, the content of the dispersant is preferably used in an amount of 0.1 to 10 parts by weight, and when used in an amount of less than 0.1% by weight, the above-described performance is not achieved. This has the disadvantage that material separation occurs.

상기 소포제는 모르타르 내의 거대 기공을 제거하여 모르타르의 강도와 외관을 좋게 하기 위하여 사용된다. 소포제로는 등유, 유동 파라핀 등과 같은 광유계 소포제; 동식물유, 참기름, 피마자유와 이들의 알킬렌옥사이드 부가물 등과 같은 유지계 소포제; 올레인산, 스테아린산과 이들의 알킬렌옥사이드 부가물 등과 같은 지방산계 소포제; 글리세린모노리시놀레이트, 알케닐호박산 유동체, 솔비톨모노라울레이트, 솔비톨트리올레이트, 천연 왁스 등과 같은 지방산 에스테르계 소포제; 폴리옥시알킬렌류, (폴리)옥시알킬에테르류, 아세틸렌에테르류, (폴리)옥시알킬렌 지방산에스테르류, (폴리)옥시알킬렌솔비탄지방산에스테르류, (폴리)옥시알킬렌알킬(아릴)에테르황산에스테르염류, (폴리)옥시알킬렌알킬인산에스테르류, (폴리)옥시알킬렌알킬아민류, (폴리)옥시알킬렌아미드 등과 같은 옥시알킬렌계 소포제; 옥틸알콜, 헥사데실알콜, 아세틸렌알콜, 글리콜류 등과 같은 알콜계 소포제; 아크릴레이트폴리아민 등과 같은 아미드계 소포제; 인산트리부틸, 나트륨옥틸포스페이트 등과 같은 인산에스테르계 소포제; 알루미늄스테아레이트, 칼슘올레이트 등과 같은 금속비누계 소포제; 디메틸실리콘유, 실리콘 페이스트, 실리콘 에멀젼, 유기변성폴리실록산(디메틸폴리실록산 등의 폴리오르가노실록산), 플루오로실리콘유 등과 같은 실리콘계 소포제를 사용할 수 있다. 본 조성물에 있어서 소포제는 0.01~3 중량%를 사용하는 것이 바람직하며, 0.01 중량% 미만으로 사용하는 경우 교반 시 발생되는 기포를 제거하는 성능이 현저하게 낮아지며, 3 중량%를 초과하는 경우 조성물의 강도를 저하시키는 단점이 있다.The antifoaming agent is used to remove the large pores in the mortar to improve the strength and appearance of the mortar. Defoamers include mineral oil-based defoamers such as kerosene, liquid paraffin, and the like; Oil-based antifoaming agents such as animal and vegetable oils, sesame oil, castor oil and their alkylene oxide adducts; Fatty acid-based antifoaming agents such as oleic acid, stearic acid and alkylene oxide adducts thereof; Fatty acid ester antifoaming agents such as glycerin monolicinolate, alkenyl amber acid fluid, sorbitol monolaurate, sorbitol trioleate, natural wax and the like; Polyoxyalkylenes, (poly) oxyalkyl ethers, acetylene ethers, (poly) oxyalkylene fatty acid esters, (poly) oxyalkylene sorbitan fatty acid esters, (poly) oxyalkylene alkyl (aryl) ethers Oxyalkylene antifoaming agents such as sulfuric acid ester salts, (poly) oxyalkylene alkyl phosphate esters, (poly) oxyalkylene alkylamines, and (poly) oxyalkylene amides; Alcohol antifoaming agents such as octyl alcohol, hexadecyl alcohol, acetylene alcohol, glycols, and the like; Amide antifoaming agents such as acrylate polyamine; Phosphate ester defoaming agents such as tributyl phosphate and sodium octyl phosphate; Metal soap-based antifoaming agents such as aluminum stearate and calcium oleate; Silicone antifoaming agents such as dimethylsilicone oil, silicone paste, silicone emulsion, organomodified polysiloxane (polyorganosiloxane such as dimethylpolysiloxane), fluorosilicone oil and the like can be used. In the present composition, it is preferable to use 0.01 to 3% by weight of the antifoaming agent, and when used at less than 0.01% by weight, the performance of removing bubbles generated during stirring is significantly lowered, and the strength of the composition is greater than 3% by weight. There is a disadvantage in lowering.

상기 지연제는 제지애시 또는 제지애시를 일부 대체하는 석고분말의 수화속도를 조정하여 일정기간 작업성을 확보할 목적으로 첨가될 수 있다. 지연제로는 붕산과 붕사(Borax), 붕산나트륨, 붕산칼륨과 같은 붕산염류, 글루콘산, 시트릭산, 타타릭산, 글루코헵톤산, 아라본산, 사과산 또는 구연산 및 이들의 나트륨, 칼륨, 칼슘, 마그네슘, 암모늄, 트리에탄올아민 등의 무기염 또는 유기염 등의 옥시카복실산; 글루코오스, 프럭토오스, 갈락토오스, 사카로오스, 크실로오스, 아비토오스, 리포오즈, 이성화당 등의 단당류나, 2당, 3당 등의 올리고당, 또는 덱스트린 등의 올리고당, 또는 덱스트란 등의 다당류, 이들을 포함하는 당밀류 등의 당류; 솔비톨 등의 당알콜; 규불화 마그네슘; 인산 및 그의 염 또는 붕산 에스테르류; 아미노카복실산과 그의 염; 알칼리 가용 단백질; 푸민산; 탄닌산; 페놀; 글리세린 등의 다가알콜; 아미노트리(메틸렌포폰산), 1-히드록시에틸리덴-1,1-디포스폰산, 에틸렌디아민테트라(메틸렌포스폰산), 디에틸렌트리아민펜타(메틸렌포스폰산) 및 이들의 알칼리 금속염, 알칼리토류 금속염 등의 포스폰산 및 그 유도체 등을 사용할 수 있다.The retarder may be added for the purpose of securing workability for a certain period of time by adjusting the hydration rate of the paper ash or gypsum powder to replace the paper ash. Retardants include borates such as boric acid and borax, sodium borate, potassium borate, gluconic acid, citric acid, tartaric acid, glucoheptonic acid, arabic acid, malic acid or citric acid and their sodium, potassium, calcium, magnesium, Oxycarboxylic acids such as inorganic salts or organic salts such as ammonium and triethanolamine; Monosaccharides such as glucose, fructose, galactose, saccharose, xylose, abitose, lipoose and isosaccharides, oligosaccharides such as disaccharides and trisaccharides, oligosaccharides such as dextrins, and polysaccharides such as dextran, Sugars such as molasses containing these; Sugar alcohols such as sorbitol; Magnesium silicate; Phosphoric acid and its salts or boric acid esters; Aminocarboxylic acids and salts thereof; Alkali soluble protein; Fumic acid; Tannic acid; phenol; Polyhydric alcohols such as glycerin; Aminotri (methylenephosphonic acid), 1-hydroxyethylidene-1,1-diphosphonic acid, ethylenediaminetetra (methylenephosphonic acid), diethylenetriaminepenta (methylenephosphonic acid) and alkali metal salts thereof, alkali Phosphonic acids such as earth metal salts and derivatives thereof.

이밖에도 본 발명의 결합재 조성물은 알파형반수석고, 베타형반수석고, 무수석고, 플라이애시, 바텀애시, 슬래그, 석분, 실리카퓸, 메타카올린, 석회석, 점토, 화산재로부터 선택되는 어느 하나 또는 둘 이상의 분말을 더 포함할 수 있다. 구체적으로 상기 분말성분은 제지애시의 함량 중 1 ~ 50 중량%범위에서 대체하여 사용할 수 있다.In addition, the binder composition of the present invention is any one or more powders selected from alpha hemihydrate gypsum, beta hemihydrate gypsum, anhydrous gypsum, fly ash, bottom ash, slag, stone powder, silica fume, metakaolin, limestone, clay, volcanic ash It may further include. Specifically, the powder component may be used in place of 1 to 50% by weight of the content of the paper ash.

본 발명에서 알파형 반수석고는 천연이수석고나 부산물로 발생되는 배연탈황이수석고 또는 인산이수석고로부터 100 ~ 150℃의 온도 조건에서 가압수증기법 혹은 가압수열법으로 합성되어 얻어지며 재료 분리, 블리딩, 침하(Plastic shrinkage)현상이 없이 안정된 무수축성과 일반 시멘트 조성물에 비해 5 ~ 10배가량 우수한 초기강도 발현 및 안정적인 장기 강도 유지 성능을 발현할 수 있고, 물비 제어에 의해 응결(가사) 시간 조절이 가능할 뿐만 아니라 높은 초기 유동성 확보를 통해 불규칙한 형상을 갖는 단면에서 작업성이 매우 우수하다. 또한 기존의 시멘트 조성물과는 달리 알칼리도가 높지 않기 때문에 중성화에 대한 우려가 적고 일정 수준의 내구 공극 확보에 의한 건습 반복 작용 및 동결융해 작용으로부터 안 정적인 내구성을 확보할 수 있는 장점이 있다. 베타형 반수석고는 천연이수석고나 부산물로 발생되는 배연탈황이수석고 또는 인산이수석고로부터 단순소성, 상압수용액법, 마이크로웨이브법을 이용하여 제조되며 알파형 반수석고에 비하여 혼수량이 많아 강도는 떨어지지만 제지애시 결합재의 무수축성에 기여할 수 있다. 상기의 무수석고는 천연과 산업부산물이 사용되고 제지애시 수화물과 장기적으로 반응하여 에트링가이트를 생성시켜 장기강도증진에 기여한다. In the present invention, the alpha-type hemihydrate gypsum is synthesized from a flue gas desulfurization gypsum or phosphate gypsum produced as a natural dihydrate gypsum or by-product gypsum using a pressurized steam method or a pressurized hydrothermal method at a temperature of 100 to 150 ° C. It is able to express stable initial shrinkage and excellent initial strength and stable long-term strength maintenance performance compared to general cement composition, without plastic shrinkage, and control of condensation time by water ratio control. Not only is it possible to achieve a high initial fluidity, but also has excellent workability in irregularly shaped cross sections. In addition, unlike the existing cement composition, since the alkalinity is not high, there is little concern about neutralization, and there is an advantage of ensuring stable durability from the wet and dry repeat action and freeze-thawing action by securing a certain level of durable voids. Beta-type half-hydrate gypsum is produced from natural dehydrated gypsum or by-products from flue gas desulfurized gypsum or phosphate dihydrate gypsum using simple firing, atmospheric solution method, and microwave method. But may contribute to the shrinkage of the paper ash binder. Anhydrous gypsum is used as a natural and industrial by-products and reacts with paper ash hydrates for a long time to produce ettringite, contributing to the increase of long-term strength.

본 발명은 폐기물로 발생하는 제지애시를 활용하여 시멘트를 대체할 수 있는 바인더 또는 다기능성 결합재의 제조가 가능하므로, 폐기물의 재활용이 가능하여 친환경 결합재의 제조가 가능하다.The present invention is possible to manufacture a binder or a multi-functional binder that can replace the cement using paper ash generated as a waste, it is possible to recycle the waste it is possible to manufacture an environmentally friendly binder.

또한 본 발명은 제지애시와 활성화제의 반응에 따라 강도가 우수한 구조체를 제조할 수 있으며, 수축에 의한 균열이 발생하지 않아 추가적인 보수비용이 절감될 수 있다.In addition, the present invention can produce a structure having excellent strength in accordance with the reaction of the paper ash and the activator, the additional maintenance cost can be reduced because there is no crack caused by shrinkage.

본 발명에 따른 결합재 조성물은 시멘트를 사용하는 모르타르 조성물을 대체하여 사용할 수 있는 친환경을 모르타르 조성물로, 하수시설, 화학공장, 식품공장 등 내산성이 요구되는 시설물의 보수 모르타르, 도로터널, 지하철, 철도터널 등 급속시공 및 친환경성이 요구되는 시설물의 보수 결합재 등으로 유용하게 사용할 수 있다.The binder composition according to the present invention is an environmentally friendly mortar composition that can be used in place of a mortar composition using cement, and repairs mortars, road tunnels, subways, and railway tunnels for facilities requiring acid resistance such as sewage facilities, chemical plants, and food plants. It can be usefully used as a repair binder for facilities requiring rapid construction and eco-friendliness.

이하는 본 발명의 구체적인 설명을 위하여 일예를 들어 설명하는 바, 본 발 명이 하기 실시예에 한정되는 것은 아니다.Hereinafter, the present invention will be described by way of example for the detailed description of the present invention, but the present invention is not limited to the following examples.

하기 실시예 및 비교예에서 시멘트는 1종 보통포틀랜트시멘트(성신양회/천마표)를 사용하였다. 제지애시는 청원군 소재의 D제지공장에서 발생한 제지슬러지를 900℃에서 소성한 제품을 사용하였으며, 그 성분은 하기 표 1에 나타내었다. 또한, 플라이애시는 (주)삼표에서 구입한 F급 플라이애시(분말도 4,000급)를 사용하였다. 알파형 반수석고는 (주)유성테크의 알파100을 사용하였고, 모래(표준사)는 (주)유성테크의 5호사 및 6호사를 혼합(5호사 : 6호사 = 7 : 3) 사용하였다. 활성화제로서 중성활성화제로는 영천환경화학(주)의 구연산칼륨(화학식 C6H5K3O·H2O)을 사용하였고, 알칼리성 활성화제는 한양케미칼사의 가성가리(화학식 KOH, 순도 95%) 제품을 사용하였다. 지연제는 (주)케미콘의 PLAST RETARD를 사용하였다. In the following examples and comparative examples, cement was used as one ordinary portant cement (Seongsin sashimi / cheonma table). Paper ash was used to fire the paper sludge produced at D paper mill in Cheongwon-gun at 900 ℃, the components are shown in Table 1 below. In addition, the fly ash F-class fly ash (powder 4,000 class) purchased from Sampyo Co., Ltd. was used. The alpha-type hemihydrate gypsum used Alpha 100 of Yusung Tech Co., Ltd. and sand (standard yarn) were mixed with Nos. 5 and 6 companies of Yusung Tech Co., Ltd. (No. 5 company: No. 6 company = 7: 3). As an activator, potassium citrate (C 6 H 5 K 3 O · H 2 O) of Yeongcheon Environmental Chemical Co., Ltd. was used as a neutral activator, and an alkaline activator was caustic (HK, 95% purity) of Hanyang Chemical. Product was used. Retardant was used PLAST RETARD of Chemicon Co., Ltd.

[표 1] (단위 :중량%)[Table 1] (Unit: wt%)

Figure 112009041805023-pat00001
Figure 112009041805023-pat00001

본 발명의 모르타르 조성물을 하기 표 2에 정리하였다. The mortar composition of the present invention is summarized in Table 2 below.

[표 2] TABLE 2

Figure 112009041805023-pat00002
Figure 112009041805023-pat00002

상기 조성으로 배합을 한 후, 10리터의 모르타르 믹서를 이용하여 1분간 저속으로 그 다음 2분간 고속으로 비빔하였고, 각각의 몰드에 타설한 후 24시간 후에 타설하여 재령 28일까지 습윤양생(온도 20±3℃, RH 80±10%)을 실시하여 시편을 제작하였다. 또한 조성물의 물성을 다음과 같이 측정하여 하기 표 3에 나타내었다.After blending with the composition, using a 10 liter mortar mixer, it was spun at low speed for 1 minute and then at high speed for 2 minutes. After pouring into each mold, it was poured after 24 hours and wetted until 28 days of age (temperature 20 ± 3 ℃, RH 80 ± 10%) was carried out to prepare a specimen. In addition, the physical properties of the composition were measured as shown in Table 3 below.

- 응결시간 : KS F 4040[단열 모르타르]-Condensation time: KS F 4040 [insulation mortar]

- 압축강도 : KS F 4042[콘크리트구조물 보수용 폴리머시멘트모르타르]-Compressive strength: KS F 4042 [Polymer cement mortar for repairing concrete structures]

- 길이변화율(%) : KS F 4040[단열 모르타르]-Length change rate (%): KS F 4040 [Insulation mortar]

- 황산침지 후 질량감소율(%) : 재령 28일간 습윤양생한 시편(φ100×200mm) 에 대하여 10 중량% H2SO4 수용액에 침지하여 28일, 56일, 91일 경과 후 질량변화를 측정하였다. 질량감소율(%) = {(침지 전 중량 - 침지 후 중량)×100 ÷ 침지 전 중량)-Mass loss rate (%) after sulfuric acid immersion: mass change was measured after 28 days, 56 days, and 91 days of immersion in 10 wt% H 2 SO 4 aqueous solution for 28 days of wet cured specimens (φ100 × 200mm). . % Of mass loss = {(weight before immersion-weight after immersion) × 100 ÷ weight before immersion)

- 내화성 : KS F 2257 [건축부재의 내화시험방법]-Fire resistance: KS F 2257 [Test of fire resistance of building members]

[표 3] [Table 3]

Figure 112009041805023-pat00003
Figure 112009041805023-pat00003

상기 표에서 보이는 바와 같이, 실시예 1과 2는 시멘트 대신 제지애시와 중성 활성화제 단독 또는 알칼리 활성화제와 혼합 사용함으로써 비교예 1에 비하여 경화속도가 단축되어 초기강도가 증진되고 장기강도가 매우 향상되는 것을 알 수 있었다. 또한 수축율이 저감되어 크랙을 방지할 수 있음을 알 수 있었다.As shown in the table, Examples 1 and 2 by using the paper ash and neutral activator alone or mixed with an alkali activator instead of cement, the curing speed is reduced compared to Comparative Example 1 to improve the initial strength and the long-term strength is very improved I could see. In addition, it was found that the shrinkage rate can be reduced to prevent cracking.

실시예 3과 실시예 4는 제지애시와 중성 활성화제에 알파형 반수석고를 첨가함으로써 비교예 1과 대비 시 강도와 내화성이 향상되는 것을 알 수 있었다. 또한 실시예 3은 경화속도가 매우 빠르나 이는 실시예 4처럼 지연제를 사용하여 작업시간을 충분히 확보할 수 있음을 알 수 있었다.In Examples 3 and 4, the addition of alpha-type hemihydrate gypsum to the papermaking ash and the neutral activator was found to improve the strength and fire resistance compared to Comparative Example 1. In addition, the curing rate of Example 3 is very fast, but it can be seen that the working time can be sufficiently secured by using a retardant as in Example 4.

실시예 5는 제지애시에 알칼리성 활성화제를 사용함으로써 비교예 2와 대비 시 지오폴리머 반응을 유도하여 강도와 내산성이 향상됨을 알 수 있었다.In Example 5, the use of an alkaline activator in papermaking induces a geopolymer reaction in comparison with Comparative Example 2, indicating that the strength and acid resistance are improved.

즉, 본 발명의 모르타르 조성물은 활성화제와 첨가제의 종류에 따라 경화시간, 내산성, 내화성 등의 성질을 조정하여 기존의 시멘트계 모르타르가 가지고 있는 단점을 보완할 수 있음을 알 수 있었다.In other words, it can be seen that the mortar composition of the present invention can compensate for the disadvantages of the conventional cement mortar by adjusting properties such as curing time, acid resistance, and fire resistance according to the type of the activator and the additive.

Claims (7)

제지애시와 알파형반수석고의 혼합물 20 ~ 80 중량%, 상기 제지애시와 반응하여 지오폴리머 반응을 유도하여 폴리시알레이트 중합체(Si-O-Al-O)를 형성하는 중성활성화제 또는 중성활성화제와 알칼리성활성화제의 혼합물 0.01 ~ 20 중량%, 모래 10 ~ 70 중량% 및 나머지는 첨가제로 이루어지는 다기능성 결합재 조성물.20 to 80% by weight of a mixture of paper ash and alpha-type hemihydrate gypsum, a neutral activator or neutral activator which reacts with the paper ash to induce a geopolymer reaction to form a polysialate polymer (Si-O-Al-O) 0.01 to 20% by weight of the mixture of the alkaline activator, 10 to 70% by weight of sand and the rest of the multifunctional binder composition consisting of an additive. 제 1항에 있어서,The method of claim 1, 상기 제지애시는 CaO 30 ~ 60 중량%, SiO2 13 ~ 20 중량%, Al2O3 5 ~ 10 중량%, Fe2O3 5 ~ 6 중량%, MgO 6 ~ 7 중량%를 포함하는 다기능성 결합재 조성물.The paper ash is multifunctional including 30 to 60% by weight of CaO, 13 to 20% by weight of SiO 2 , 5 to 10% by weight of Al 2 O 3 , 5 to 6% by weight of Fe 2 O 3 , and 6 to 7% by weight of MgO. Binder composition. 삭제delete 제 1항에 있어서,The method of claim 1, 상기 중성 활성화제는 구연산칼륨(Potassium citrate), 구연산칼슘(Calcium citrate), 구연산나트륨(Sodium citrate), 말산(Malic acid), 질산칼슘(Calcium nitrate), 말론산(Malonic acid), 글리콜산(Glycolic acid) 또는 이들의 염으로부터 선택되며,The neutral activator potassium citrate (Potassium citrate), calcium citrate (Calcium citrate), sodium citrate (Sodium citrate), malic acid (Malic acid), calcium nitrate (Calcium nitrate), malonic acid (g), glycolic acid (Glycolic acid) or salts thereof, 상기 알칼리 활성화제는 수산화나트륨, 수산화칼슘, 수산화칼륨, 수산화마그네슘, 수산화바륨, 탄산나트륨, 탄산칼륨, 탄산수소나트륨, 탄산수소칼륨, 탄산마그네슘, 탄산칼슘, 알칼리 금속 탄산염의 수화물, 알칼리 토금속 탄산염, 알칼리 토금속 탄산염의 수화물, 규산나트륨, 규산칼륨, 리튬실리케이트에서 선택되는 다기능성 결합재 조성물.The alkali activator is sodium hydroxide, calcium hydroxide, potassium hydroxide, magnesium hydroxide, barium hydroxide, sodium carbonate, potassium carbonate, sodium hydrogen carbonate, potassium hydrogen carbonate, magnesium carbonate, calcium carbonate, alkali metal carbonate hydrate, alkaline earth metal carbonate, alkaline earth metal Multifunctional binder composition selected from hydrates of carbonates, sodium silicate, potassium silicate, lithium silicate. 제 1항에 있어서,The method of claim 1, 상기 알파형반수석고는 혼합물 중 1 ~ 50 중량% 범위로 사용하는 다기능성 결합재 조성물.The alpha-type hemihydrate gypsum is a multifunctional binder composition used in the range of 1 to 50% by weight of the mixture. 제 1항에 있어서,The method of claim 1, 상기 첨가제는 수지, 분산제, 소포제, 지연제, 증점제로부터 선택되는 어느 하나 또는 둘 이상을 더 포함하는 다기능성 결합재 조성물.The additive is a multifunctional binder composition further comprises any one or two or more selected from resins, dispersants, antifoams, retarders, thickeners. 제 1항에 있어서,The method of claim 1, 상기 다기능성 결합재 조성물은 알파형반수석고, 베타형반수석고, 무수석고, 플라이애시, 바텀애시, 슬래그, 석분, 실리카퓸, 메타카올린, 석회석, 점토, 화산재로부터 선택되는 어느 하나 또는 둘 이상의 분말을 더 포함하는 다기능성 결합재 조성물.The multifunctional binder composition may be any one or two or more powders selected from alpha-type hemihydrate gypsum, beta-type hemihydrate gypsum, anhydrous gypsum, fly ash, bottom ash, slag, stone powder, silica fume, metakaolin, limestone, clay and volcanic ash. Multifunctional binder composition further comprising.
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