CN101524860B - Quick plate splicing method and quick plate splicing system - Google Patents
Quick plate splicing method and quick plate splicing system Download PDFInfo
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- CN101524860B CN101524860B CN2009101358925A CN200910135892A CN101524860B CN 101524860 B CN101524860 B CN 101524860B CN 2009101358925 A CN2009101358925 A CN 2009101358925A CN 200910135892 A CN200910135892 A CN 200910135892A CN 101524860 B CN101524860 B CN 101524860B
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Abstract
The invention relates to a quick plate splicing method and a quick plate splicing system. The quick plate splicing method comprises the following steps: arranging splicing faces of a plurality of plates to be spliced vertical to level surface, and applying glue to the splicing faces evenly; drying the plates to be spliced to precure the glue distributed on the splice faces; sequentially stacking the plates to be spliced by jointing the splicing faces to form a pre-spliced plate; continuously pressurizing the pre-spliced plate to form a crude spliced plate finished product; and drying the crude spliced plate finished product to obtain a spliced plate finished product. The quick plate splicing system comprises a glue applying unit, a precuring processing unit, a splicing unit, a curing and drying unit and the like. The quick plate splicing method and the quick plate splicing system can effectively control glue consumption and prevent the glue polluting a machine table and surface of the spliced plate finished product, have simple process, short production period, small occupation space, low cost and accessory devices with simple structure and simple operation, are suitable for machining a plurality of specifications of spliced plates with, can be widely applied to building, home ornamentation and the like industries, and can effectively save production cost of enterprises and improve work efficiency.
Description
Technical field
The present invention relates to a kind of method and apparatus that is used to produce splice plate, be specifically related to a kind of quick plate splicing method and quick plate splicing system.
Background technology
At present, various splicing sheet materials are good and cheap because of it, and meet environmental protection requirement and be widely used in fields such as building.Shown in Fig. 1～2; Traditional splice plate production technology mainly comprises the steps: to make sheet material 1 to be spliced carry out facecloth glue through the cloth rubber roll 2 of a horizontal positioned or with semi-automatic conveyer 3 and supporting horizontal cloth rubber roll 2 at the Mosaic face of sheet material to be spliced with manual mode; The polylith sheet material of then cloth glue being handled to be spliced is fitted range upon range of successively; And at once these band splicing sheet materials are carried out pressurized treatments, and carry out air-dry at last and the temperature control dried, process the splice plate finished product.But these technologies have a lot of defectives: at first be that the amount that is coated to the glue on the band splice plate is difficult to control, if consumption is very few, be prone to cause local undersized; Make the combination between each plate to be spliced insecure; And if consumption is too much, then glue drips from plate to be spliced easily, and pollutes board; Simultaneously; Even when range upon range of polylith sheet material to be spliced being carried out pressurization, the glue between adjacent sheet material to be spliced tends to overflow, and is infected with board; And also be prone to remain in the splice plate finished surface; Thereby increase the splice plate finished product is carried out the difficulty that sanding is handled, and mode (as shown in Figure 3) the operation inconvenience of being adopted in the pressure process with oil pressure or baric systerm locking polylith splice plate, and the difficult accurate adjusting that realizes pressure; Again and, after pressurized treatments is accomplished, because of the glue between each plate to be spliced fails to solidify fully; So; Also need handle (like Fig. 4) to pressurized treatments and stack dry that splice plate continues 2～4 hours at least, just can obtain the splice plate finished product, its operation is very numerous and diverse; Production cycle is long, and will take a large amount of places.
Summary of the invention
The objective of the invention is to propose a kind ofly can effectively control the glue consumption; Prevent the glue pollution and reach the splice plate finished surface, and technology is simple, with short production cycle, under the occupied ground; The quick plate splicing method that production cost is lower, thus deficiency of the prior art solved.
Another object of the present invention is to propose a kind of quick plate splicing system that can be applicable in the above-mentioned quick plate splicing method, and this quick plate splicing system is simple in structure, is suitable in industry, using.
For realizing the foregoing invention purpose, the present invention has adopted following technical scheme:
A kind of quick plate splicing method is characterized in that, this method comprises the steps:
(1) with the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting, and on these Mosaic faces even cloth glue;
(2) each sheet material to be spliced is carried out dried, make the glue precuring that is distributed on the Mosaic face;
The mode of (3) each sheet material to be spliced being fitted according to Mosaic face stacks gradually, and forms preparatory splice plate;
(4) preparatory splice plate is carried out persistent pressure and handle, form jigsaw finished product just;
(5) the first finished product of jigsaw is carried out dried, process the finished product jigsaw.
Concretely; Step (1) is: with the Mosaic face of each sheet material to be spliced perpendicular to the horizontal plane setting; And make it successively through a vertical cloth gluing mechanism; This vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls, and when sheet material to be spliced passed between two cloth rubber rolls, its two Mosaic faces were tangent with two cloth rubber roll peripheries respectively.
The concrete technical process of step (2) is: it is in 30～60 ℃ the environment that each sheet material to be spliced is moved into temperature, simultaneously the Mosaic face behind the cloth glue is carried out air-dry processing, and 30～70% water evaporates in the glue that is distributed on the Mosaic face is removed.
The concrete technology of step (4)～(5) is: two ends and both sides at preparatory splice plate apply the pressure perpendicular to its end face and side respectively; Form jigsaw finished product just; The size of the application of force and time look the specification of preparatory splice plate and decide; Then shed pressure, carry out air-dry and the temperature control drying, process the finished product jigsaw the first finished product of jigsaw.
Further particularly, this method is:
Perpendicular to the horizontal plane setting, and make these splicing sheet materials the Mosaic face of polylith sheet material to be spliced through a vertical cloth gluing mechanism, thus on two Mosaic faces of these sheet materials to be spliced even cloth glue;
Plate sheet material to be spliced behind the cloth glue is moved into temperature in 30～60 ℃ precuring zone, with blowing device the Mosaic face of each sheet material to be spliced is carried out wind simultaneously and sweep processing, 30～70% water evaporates is removed;
Change each sheet material to be spliced over to the jigsaw zone, and the mode of each sheet material to be spliced according to the Mosaic face applying stacked gradually, form preparatory splice plate;
According to the specification of preparatory splice plate, be continuously applied pressure respectively in the two ends and the both sides of preparatory splice plate perpendicular to its end face and side, generate jigsaw finished product just;
The first finished product of splice plate is carried out temperature control and air-dry processing, process the finished product jigsaw.
A kind of quick plate splicing system of quick plate splicing method as stated that is applied to; Comprise cloth glue unit, jigsaw unit and health drying unit; It is characterized in that; Said plate splicing system also comprises the precuring unit, and cloth glue unit, precuring cell processing, jigsaw unit and health drying unit are distributed on the jigsaw production line according to the order that is generated preparatory splice plate, the first finished product of jigsaw and jigsaw finished product by sheet material to be spliced successively successively, and said precuring unit is a temperature controlled compartment; Its room temperature is at 30～60 ℃, and the supporting blowing device that is provided with.
Particularly; Said cloth glue unit comprises vertical cloth gluing mechanism; Said vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls, when sheet material to be spliced with Mosaic face perpendicular to the mode of horizontal plane during through vertical cloth gluing mechanism, its two Mosaic faces are tangent with the periphery of two cloth rubber rolls respectively.
Said cloth glue also is provided with connecting gear in the unit; Said connecting gear comprises at least two transfer rollers that vertically are provided with; When sheet material to be spliced passed through connecting gear and vertical cloth gluing mechanism with Mosaic face perpendicular to the mode of horizontal plane successively, its two Mosaic faces were tangent with the periphery of two transfer rollers and two cloth rubber rolls respectively.
Said jigsaw unit comprises the jigsaw machine; Said jigsaw machine comprises jigsaw workpiece and push rod and drive unit thereof; When preparatory splice plate is carried out pressurized treatments; In advance splice plate is arranged on the jigsaw board with the mode of Mosaic face perpendicular to horizontal plane, and the jigsaw workpiece is separately positioned on the upper surface that is positioned on outermost two Mosaic faces of preparatory splice plate with splice plate in advance, and drives push rod by drive unit and shore the jigsaw workpiece and apply the pressure perpendicular to its Mosaic face and horizontal plane to preparatory splice plate.
Said health drying unit comprises circulation drier; This circulation drier comprises oval-shaped conveyer belt and a plurality of health framves that are connected with conveyer belt; These health framves can carry jigsaw finished product just; This circulation drier is arranged in the temperature controlled compartment, the supporting blowing device that is provided with around the conveyer belt.
Process using of the present invention is carried out vertical double-sided cloth glue on the Mosaic face of plate to be spliced, and the glue that applies is carried out semi-solid preparation handle the mode of splicing again; Can make to be coated in and be with splicing sheet material Mosaic face gluing water distribution even, and prevent the problem that glue overflows because of extruding in splicing, simultaneously; Also can make in the splicing; Glue is promptly curable, thereby with the fastening combination of each plate to be spliced, has both shortened the production cycle; Reduction takies production site, and can guarantee the quality of jigsaw finished product.
Furthermore, adopt vertical double-sided cloth glue mode among the present invention, with the constant speed of service and gel quantity; The glue that is coated on the sheet material to be spliced can be evenly distributed; Reach not starved, the effect of the glue that do not overflow reaches simultaneously and saves glue consumption and the effect of optimizing the jigsaw quality of finished.
The precuring processing procedure of treating glue on the splice plate among the present invention can adopt polylith plate to be spliced evenly is spaced automatically; The mode of feeding to temperature in 30～60 ℃ temperature controlled compartment; This temperature controlled compartment can be provided with blowing devices such as fan, air blast, carries out wind with the glue on the Mosaic face of treating splice plate to sweep, and quickens the curing of glue; So that the water evaporates 30～70% in the glue is advisable, such processing procedure only can be accomplished with conventional equipment at short notice.Sheet material to be spliced after precuring is handled to the jigsaw district, is continuing the row of being fed to completely after the required amount of jigsaw machine through automatic transmission equipment feeding after amalgamation fast; The compression system that can start in the jigsaw machine pressurizes to preparatory splice plate, and the glue face of semi-solid preparation produces heat when the amalgamation of pressurization moment bump, thereby quickens to solidify; Again after persistent pressure; The glue that is distributed in the preparatory splice plate can solidify rapidly fully, thereby makes each plate to be spliced produce strong adhesion, has promoted the intensity of jigsaw finished product; Simultaneously, in pressure process, do not have unnecessary glue and overflow, reduced pollution, and reduced when using jigsaw, jigsaw is carried out the difficulty that sanding is handled machine; In addition; Precuring technology of the present invention and persistent pressure treatment process also can solve traditional jigsaw machine pressurization back pressure and fade away, the problem that causes the first finished product of jigsaw to ftracture, and the persistent pressure time is set according to material thickness; It can shorten jigsaw process time, solves the place and takies big problem.
Can adopt general jigsaw machine in the pressurized treatments technology of the present invention; But optimize to adopt the jigsaw machine that has mainly the compression system of forming by jigsaw workpiece, push rod with by top rod driving devices such as hydraulic pressure or pneumatic shuttles; In the pressurized treatments process; Push rod drives through drive unit, shores a plurality of jigsaw workpiece that are arranged on the preparatory splice plate, thereby can be from a plurality of orientation to the effect of exerting pressure of preparatory splice plate.Air pressure or oil pressure in existing jigsaw machine are locked compression system, and this kind compression system is simple in structure, easy and simple to handle, and can pressurize to preparatory splice plate from a plurality of orientation, can further ensure the intensity of jigsaw finished product.
In addition, jigsaw gets final product release among the present invention after pressurized treatments, through 10～30 minutes the air-dry processing of temperature control, promptly process the jigsaw finished product, and used equipment for drying is the Automatic Cycle drying equipment again.This mode compared to prior art in, must be with 2～4 hours dryings of jigsaw persistent pressure, also need the mode of artificial release after the drying, the saving of labor, save time, economize the place, can operating efficiency be promoted 5～10 times.
Compared with prior art, beneficial effect of the present invention is: this quick plate splicing method can effectively be controlled the glue consumption, prevents that glue from polluting board and splice plate finished surface; And technology is simple, with short production cycle; Under the occupied ground, low production cost, and the quick plate splicing system that is applied in this method is simple in structure; Easy and simple to handle, be suitable for processing the jigsaw of plurality of specifications.The present invention can be widely used in industries such as building, house ornamentation, and effectively practices thrift the enterprise production cost, increases work efficiency.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment content of the present invention is described further.
Fig. 1 is the sketch map of traditional-handwork cloth glue mode;
Fig. 2 is the sketch map of traditional semi-automatic cloth glue mode;
Fig. 3 is the sketch map of traditional jigsaw pressing technology;
Fig. 4 is the structural representation of traditional health drying device;
Fig. 5 is the process chart of quick plate splicing method in the specific embodiment of the invention;
Fig. 6 is the structural representation of the vertical cloth gluing mechanism of quick plate splicing system in the specific embodiment of the invention;
Fig. 7 is the structural representation of jigsaw machine compression system in the quick plate splicing system in the specific embodiment of the invention;
Fig. 8 is the structural representation of circulation drier in the quick plate splicing system in the specific embodiment of the invention.
The specific embodiment
As shown in Figure 5, this quick plate splicing method comprises the steps:
With the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting, and on these Mosaic faces even cloth glue;
Each sheet material to be spliced is carried out dried, make the glue precuring that is distributed on the Mosaic face;
The mode that each sheet material to be spliced is fitted according to Mosaic face stacks gradually, and forms preparatory splice plate;
Preparatory splice plate is carried out persistent pressure handle, form jigsaw finished product just;
The first finished product of jigsaw is carried out the health dried, process the finished product jigsaw.
This quick plate splicing method is realized through a quick plate splicing system; This quick plate splicing system comprises cloth glue unit 4, precuring unit, jigsaw unit 5 and health drying unit 6; Cloth glue unit, precuring cell processing, jigsaw unit and health drying unit, these unit are distributed on the jigsaw production line according to the order that is generated preparatory splice plate, the first finished product of jigsaw and jigsaw finished product by sheet material to be spliced successively successively.
Below the technology of utilizing above-mentioned quick plate splicing system processing jigsaw is elaborated.
With the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting; And make these splicing sheet materials pass through the cloth glue unit of forming by a connecting gear and a vertical cloth gluing mechanism; Thereby even cloth glue on the Mosaic face of these sheet materials to be spliced; As shown in Figure 6, this connecting gear 41 comprises at least two transfer rollers that vertically are provided with, and this vertical cloth gluing mechanism 42 comprises at least two cloth rubber rolls that vertically are provided with; When sheet material to be spliced passed through connecting gear and vertical cloth gluing mechanism with Mosaic face perpendicular to the mode of horizontal plane successively, its two Mosaic faces were tangent with the periphery of two transfer rollers and two cloth rubber rolls respectively;
With the plate sheet material to be spliced self-feeding behind the cloth glue to the precuring unit; This precuring unit is a temperature controlled compartment; Its room temperature is at 30～60 ℃; And the Mosaic face of each sheet material to be spliced is carried out wind sweep processing to be arranged on blowing device in this temperature controlled compartment, 30～70% water evaporates is removed;
Change each sheet material to be spliced over to the jigsaw unit, and the mode of each sheet material to be spliced according to the Mosaic face applying stacked gradually, form preparatory splice plate;
Preparatory splice plate is arranged on the workbench of jigsaw machine with the mode of Mosaic face perpendicular to horizontal plane; And jigsaw workpiece 51,52 is separately positioned on is positioned on outermost two Mosaic faces of preparatory splice plate and in advance on the upper surface of splice plate; And drive push rod by the top rod driving device and shore the jigsaw workpiece; Apply the pressure (as shown in Figure 7) perpendicular to its Mosaic face and horizontal plane to preparatory splice plate, the size of the application of force and time look the specification of preparatory splice plate and decide, to generating jigsaw finished product just;
Shed the pressure on the first finished product of splice plate, the first finished product of jigsaw is continued 10～30 minutes health dried, process the finished product jigsaw; As shown in Figure 8; This air-dry and temperature control dry run realizes that through a circulation drier this circulation drier comprises oval-shaped conveyer belt 61 and a plurality of health support bodys 62 that are connected with conveyer belt, and these health support bodys can carry splice plate finished product just; This circulation drier is arranged in the temperature controlled compartment, the supporting blowing device that is provided with around the conveyer belt.
This quick plate splicing method can effectively be controlled the glue consumption; Prevent that glue from polluting board and splice plate finished surface, and technology is simple, with short production cycle, under the occupied ground; Low production cost; And the quick plate splicing system that is applied in this method is simple in structure, and is easy and simple to handle, is suitable for processing the jigsaw of plurality of specifications.
Above embodiment only is used to explain content of the present invention, and in addition, the present invention also has other embodiment.But all employings are equal to replacement or the technical scheme that forms of equivalent deformation mode all should drop in protection scope of the present invention.
Claims (5)
1. a quick plate splicing method is characterized in that, this method comprises the steps:
(1) with the Mosaic face of plural piece sheet material to be spliced perpendicular to the horizontal plane setting; And make it successively through a vertical cloth gluing mechanism; This vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls; When arbitrary sheet material to be spliced passed between two cloth rubber rolls that cooperatively interact, its two Mosaic faces were tangent with two cloth rubber roll peripheries respectively, thus on these two Mosaic faces even cloth glue;
(2) each sheet material to be spliced being moved into temperature is in 30～60 ℃ the environment; Simultaneously each Mosaic face behind the cloth glue is carried out air-dry processing; 30～70% water evaporates in the glue that is distributed on each Mosaic face is removed, made the glue precuring that is distributed on each Mosaic face;
The mode of (3) each sheet material to be spliced being fitted according to Mosaic face stacks gradually, and forms preparatory splice plate;
(4) apply the lasting pressure perpendicular to its end face and side respectively in the two ends and the both sides of preparatory splice plate, form jigsaw finished product just, then shed pressure, the size of the above-mentioned application of force and time look the specification of preparatory splice plate and decide;
(5) the first finished product of jigsaw is carried out dried, process the finished product jigsaw.
2. quick plate splicing method according to claim 1 is characterized in that, step (5) is specially: the first finished product of splice plate is carried out temperature control and air-dry processing, process the finished product jigsaw.
3. one kind is applied to the quick plate splicing system of method according to claim 1; Comprise cloth glue unit, jigsaw unit and health drying unit; It is characterized in that; Said plate splicing system also comprises the precuring unit, and cloth glue unit, precuring unit, jigsaw unit and health drying unit are distributed on the jigsaw production line according to the order that is generated preparatory splice plate, the first finished product of jigsaw and jigsaw finished product by sheet material to be spliced successively successively;
Said cloth glue unit comprises vertical cloth gluing mechanism; Said vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls, and tangent with these two cloth rubber roll peripheries respectively from two Mosaic faces of arbitrary sheet material to be spliced of passing through between two cloth rubber rolls wherein matching;
Said precuring unit is a temperature controlled compartment, and its room temperature is at 30～60 ℃, and the supporting blowing device that is provided with;
Said jigsaw unit comprises the jigsaw machine; Said jigsaw machine comprises jigsaw workpiece and push rod and drive unit thereof; When preparatory splice plate is carried out pressurized treatments; In advance splice plate is arranged on the jigsaw board with the mode of Mosaic face perpendicular to horizontal plane, and the jigsaw workpiece is separately positioned on the upper surface that is positioned on outermost two Mosaic faces of preparatory splice plate with splice plate in advance, and drives push rod by drive unit and shore the jigsaw workpiece and apply the pressure perpendicular to its Mosaic face and horizontal plane to preparatory splice plate.
4. the quick plate splicing system of quick plate splicing method according to claim 1 that is used for according to claim 3; It is characterized in that: said cloth glue also is provided with connecting gear in the unit; Said connecting gear comprises at least two transfer rollers that vertically are provided with; When sheet material to be spliced passed through connecting gear and vertical cloth gluing mechanism with Mosaic face perpendicular to the mode of horizontal plane successively, its two Mosaic faces were tangent with the periphery of two transfer rollers and two cloth rubber rolls respectively.
5. the quick plate splicing system of quick plate splicing method according to claim 1 that is used for according to claim 3; It is characterized in that: said health drying unit comprises circulation drier; This circulation drier comprises oval-shaped conveyer belt and a plurality of health framves that are connected with conveyer belt; These a plurality of health framves can carry jigsaw finished product just, and this circulation drier is arranged in the temperature controlled compartment, the supporting blowing device that is provided with around the conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101358925A CN101524860B (en) | 2009-04-30 | 2009-04-30 | Quick plate splicing method and quick plate splicing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101358925A CN101524860B (en) | 2009-04-30 | 2009-04-30 | Quick plate splicing method and quick plate splicing system |
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| Publication Number | Publication Date |
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| CN101524860A CN101524860A (en) | 2009-09-09 |
| CN101524860B true CN101524860B (en) | 2012-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009101358925A Expired - Fee Related CN101524860B (en) | 2009-04-30 | 2009-04-30 | Quick plate splicing method and quick plate splicing system |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104608215B (en) * | 2015-01-26 | 2016-08-24 | 郑宇驰 | The production method of backing of veneer pre-shaped and equipment |
| CN104608214B (en) * | 2015-01-26 | 2016-09-14 | 郑宇驰 | The joining method of plywood and equipment |
| CN105193543B (en) * | 2015-08-25 | 2017-04-26 | 国网吉林省电力有限公司电力科学研究院 | Preparation process of withdrawing grid type individual noise reduction ear muff |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2567007Y (en) * | 2002-09-04 | 2003-08-20 | 昆明市盘龙侨思达木材公司 | Straight-joint type plywood sheet |
| DE202007018244U1 (en) * | 2007-12-21 | 2008-03-20 | GreCon Dimter Holzoptimierung Süd GmbH & Co. KG | Pressing device for pressing lamellae to be glued together, preferably wooden lamellas |
| CN201399817Y (en) * | 2009-04-30 | 2010-02-10 | 东莞康桥家具有限公司 | Quick plate jointing system |
-
2009
- 2009-04-30 CN CN2009101358925A patent/CN101524860B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2567007Y (en) * | 2002-09-04 | 2003-08-20 | 昆明市盘龙侨思达木材公司 | Straight-joint type plywood sheet |
| DE202007018244U1 (en) * | 2007-12-21 | 2008-03-20 | GreCon Dimter Holzoptimierung Süd GmbH & Co. KG | Pressing device for pressing lamellae to be glued together, preferably wooden lamellas |
| CN201399817Y (en) * | 2009-04-30 | 2010-02-10 | 东莞康桥家具有限公司 | Quick plate jointing system |
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Owner name: LIN JINDENG Free format text: FORMER OWNER: DONGGUAN KANGQIAO FURNITURE CO., LTD. Effective date: 20111021 |
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Effective date of registration: 20111021 Address after: 215163 Guangdong Province, Dongguan City Dalingshan flowers Tung Village Cambridge furniture factory Applicant after: Lin Jindeng Address before: 215163, Guangdong, Dongguan province Daling mountain town Baihua Village Cambridge furniture factory Applicant before: Dongguan Kangqiao Furniture Co., Ltd. |
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