Summary of the invention
The objective of the invention is to propose a kind ofly can effectively control the glue consumption, prevent the glue pollution and reach the splice plate finished surface, and technology is simple, with short production cycle, under the occupied ground, the quick plate splicing method that production cost is lower, thus deficiency of the prior art solved.
Another object of the present invention is to propose a kind of quick plate splicing system that can be applicable in the above-mentioned quick plate splicing method, and this quick plate splicing system is simple in structure, is suitable for using in industry.
For achieving the above object, the present invention has adopted following technical scheme:
A kind of quick plate splicing method is characterized in that, this method comprises the steps:
(1) with the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting, and on these Mosaic faces even cloth glue;
(2) each sheet material to be spliced is carried out drying and handle, make the glue precuring that is distributed on the Mosaic face;
(3) mode that each sheet material to be spliced is fitted according to Mosaic face stacks gradually, and forms pre-jigsaw;
(4) pre-splice plate is carried out persistent pressure and handle, form jigsaw finished product just;
(5) the first finished product of jigsaw is carried out drying and handle, make the finished product jigsaw.
Concretely, step (1) is: with the Mosaic face of each sheet material to be spliced perpendicular to the horizontal plane setting, and make it successively by a vertical cloth gluing mechanism, this vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls, when sheet material to be spliced passed between two cloth rubber rolls, two Mosaic face was tangent with two cloth rubber roll peripheries respectively.
The specific embodiment of step (2) is: it is in 30~60 ℃ the environment that each sheet material to be spliced is moved into temperature, simultaneously the Mosaic face behind the cloth glue is carried out air-dry processing, and 30~70% water evaporates in the glue that is distributed on the Mosaic face is removed.
The concrete technology of step (4)~(5) is: at the two ends of pre-jigsaw and both sides apply pressure respectively perpendicular to its end face and side, form jigsaw finished product just, the size of the application of force and time decide on the specification of pre-jigsaw, then shed pressure, carry out air-dry and the temperature control drying to the first finished product of jigsaw, make the finished product jigsaw.
More specifically, this method is:
Perpendicular to the horizontal plane setting, and make these splicing sheet materials the Mosaic face of polylith sheet material to be spliced by a vertical cloth gluing mechanism, thus on two Mosaic faces of these sheet materials to be spliced even cloth glue;
Plate sheet material to be spliced behind the cloth glue is moved into temperature in 30~60 ℃ precuring zone, with blowing device the Mosaic face of each sheet material to be spliced is carried out wind simultaneously and sweep processing, 30~70% water evaporates is removed;
Change each sheet material to be spliced over to the jigsaw zone, and the mode of each sheet material to be spliced according to the Mosaic face applying stacked gradually, form pre-jigsaw;
According to the specification of pre-splice plate, at the two ends of pre-jigsaw and both sides be continuously applied pressure respectively perpendicular to its end face and side, generate jigsaw finished product just;
The first finished product of splice plate is carried out temperature control and air-dry processing, make the finished product jigsaw.
A kind of quick plate splicing system of quick plate splicing method as mentioned above that is applied to, comprise cloth glue unit, jigsaw unit and health drying unit, it is characterized in that, described plate splicing system also comprises the precuring unit, cloth glue unit, precuring cell processing, jigsaw unit and health drying unit are distributed on the jigsaw production line successively according to the order that is generated pre-splice plate, the first finished product of jigsaw and jigsaw finished product by sheet material to be spliced successively, described precuring unit is a temperature controlled compartment, its room temperature is at 30~60 ℃, and the supporting blowing device that is provided with.
Particularly, described cloth glue unit comprises vertical cloth gluing mechanism, described vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls, when sheet material to be spliced with Mosaic face perpendicular to the mode of horizontal plane during by vertical cloth gluing mechanism, two Mosaic face is tangent with the periphery of two cloth rubber rolls respectively.
Described cloth glue also is provided with connecting gear in the unit, described connecting gear comprises at least two transfer rollers that vertically are provided with, when sheet material to be spliced with Mosaic face perpendicular to the mode of horizontal plane during successively by connecting gear and vertical cloth gluing mechanism, two Mosaic face is tangent with the periphery of two transfer rollers and two cloth rubber rolls respectively.
Described jigsaw unit comprises the jigsaw machine, described jigsaw machine comprises jigsaw workpiece and push rod and drive unit thereof, when pre-jigsaw is carried out pressurized treatments, pre-jigsaw is arranged on the jigsaw board in the mode of Mosaic face perpendicular to horizontal plane, the jigsaw workpiece be separately positioned on be positioned on outermost two Mosaic faces of pre-jigsaw and the upper surface of pre-splice plate on, and drive that push rod is shored the jigsaw workpiece and apply pressure perpendicular to its Mosaic face and horizontal plane to pre-jigsaw by drive unit.
Described health drying unit comprises circulation drier, this circulation drier comprises oval-shaped conveyer belt and a plurality of health framves that are connected with conveyer belt, these health framves can carry jigsaw finished product just, this circulation drier is arranged in the temperature controlled compartment, the supporting blowing device that is provided with around the conveyer belt.
Process using of the present invention is carried out vertical double-sided cloth glue on the Mosaic face of plate to be spliced, and the glue that applies is carried out semi-solid preparation handle, the mode of splicing again, can make to be coated in is with splicing sheet material Mosaic face gluing water distribution even, and prevented the problem that glue overflows because of extruding in splicing, simultaneously, also can make in the splicing, glue is promptly curable, thereby with the fastening combination of each plate to be spliced, both shortened the production cycle, reduction takies production site, and can guarantee the quality of jigsaw finished product.
Furthermore, adopt vertical double-sided cloth glue mode among the present invention, with the constant speed of service and gel quantity, the glue that is coated on the sheet material to be spliced can be evenly distributed, reach not starved, the effect of the glue that do not overflow reaches the effect of saving the glue consumption and optimizing the jigsaw quality of finished simultaneously.
The precuring processing procedure for the treatment of glue on the splice plate among the present invention can adopt polylith plate to be spliced evenly is spaced automatically, feeding is to the mode of temperature in 30~60 ℃ temperature controlled compartment, this temperature controlled compartment can be provided with blowing devices such as fan, air blast, carrying out wind with the glue on the Mosaic face for the treatment of splice plate sweeps, quicken the curing of glue, so that the water evaporates 30~70% in the glue is advisable, such processing procedure only can be finished at short notice with conventional equipment.Sheet material to be spliced after precuring is handled is after quick amalgamation, by automatic transmission equipment feeding to the jigsaw district, after continuing the required amount of the full jigsaw machine of the row of being fed to, the compression system that can start in the jigsaw machine pressurizes to pre-jigsaw, and the glue face of semi-solid preparation produces heat when the amalgamation of pressurization moment bump, thereby quickens to solidify, again after persistent pressure, the glue that is distributed in the pre-jigsaw can solidify rapidly fully, thereby makes each plate to be spliced produce strong adhesion, has promoted the intensity of jigsaw finished product; Simultaneously, in pressure process, do not have unnecessary glue and overflow, reduced pollution, and reduced when using jigsaw, jigsaw is carried out the difficulty that sanding is handled machine; In addition, precuring technology of the present invention and persistent pressure treatment process also can solve traditional jigsaw machine pressurization back pressure and fade away, the problem that causes the first finished product of jigsaw to ftracture, and the persistent pressure time is set according to material thickness, it can shorten jigsaw process time, solves the place and takies big problem.
Can adopt general jigsaw machine in the pressurized treatments technology of the present invention, but optimize to adopt the jigsaw machine that has mainly the compression system of forming by jigsaw workpiece, push rod with by top rod driving devices such as hydraulic pressure or pneumatic shuttles, in the pressurized treatments process, push rod drives through drive unit, shore a plurality of jigsaw workpiece that are arranged on the pre-splice plate, thus can be from a plurality of orientation to the effect of exerting pressure of pre-jigsaw.Air pressure or oil pressure in existing jigsaw machine are locked compression system, and this kind compression system is simple in structure, easy and simple to handle, and can pressurize to pre-splice plate from a plurality of orientation, can further ensure the intensity of jigsaw finished product.
In addition, jigsaw gets final product release among the present invention after pressurized treatments, through the air-dry processing of 10~30 minutes temperature control, promptly makes the jigsaw finished product again, and used equipment for drying is automatic cyclic drying equipment.This mode compared to prior art in, must be with 2~4 hours dryings of jigsaw persistent pressure, also need the mode of artificial release after the drying, the saving of labor, save time, economize the place, operating efficiency can be promoted 5~10 times.
Compared with prior art, beneficial effect of the present invention is: this quick plate splicing method can effectively be controlled the glue consumption, prevent that glue from polluting board and splice plate finished surface, and technology is simple, with short production cycle, under the occupied ground, low production cost, and the quick plate splicing system that is applied in this method is simple in structure, easy and simple to handle, be suitable for processing the jigsaw of plurality of specifications.The present invention can be widely used in industries such as building, house ornamentation, and effectively saves enterprise's production cost, increases work efficiency.
The specific embodiment
As shown in Figure 5, this quick plate splicing method comprises the steps:
With the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting, and on these Mosaic faces even cloth glue;
Each sheet material to be spliced is carried out drying handle, make the glue precuring that is distributed on the Mosaic face;
The mode that each sheet material to be spliced is fitted according to Mosaic face stacks gradually, and forms pre-jigsaw;
Pre-splice plate is carried out persistent pressure handle, form jigsaw finished product just;
The first finished product of jigsaw is carried out the dry processing of health, make the finished product jigsaw.
This quick plate splicing method is realized by a quick plate splicing system, this quick plate splicing system comprises cloth glue unit 4, precuring unit, jigsaw unit 5 and health drying unit 6, cloth glue unit, precuring cell processing, jigsaw unit and health drying unit, these unit are distributed on the jigsaw production line successively according to the order that is generated pre-splice plate, the first finished product of jigsaw and jigsaw finished product by sheet material to be spliced successively.
Below the technology of utilizing above-mentioned quick plate splicing system processing jigsaw is elaborated.
With the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting, and make these splicing sheet materials pass through the cloth glue unit of forming by a connecting gear and a vertical cloth gluing mechanism, thereby even cloth glue on the Mosaic face of these sheet materials to be spliced, as shown in Figure 6, this connecting gear 41 comprises at least two transfer rollers that vertically are provided with, this vertical cloth gluing mechanism 42 comprises at least two cloth rubber rolls that vertically are provided with, when sheet material to be spliced with Mosaic face perpendicular to the mode of horizontal plane during successively by connecting gear and vertical cloth gluing mechanism, two Mosaic face is tangent with the periphery of two transfer rollers and two cloth rubber rolls respectively;
With the plate sheet material to be spliced self-feeding behind the cloth glue to the precuring unit, this precuring unit is a temperature controlled compartment, its room temperature is at 30~60 ℃, and the Mosaic face of each sheet material to be spliced is carried out wind sweep processing to be arranged on blowing device in this temperature controlled compartment, 30~70% water evaporates is removed;
Change each sheet material to be spliced over to the jigsaw unit, and the mode of each sheet material to be spliced according to the Mosaic face applying stacked gradually, form pre-splice plate;
Pre-splice plate is arranged on the workbench of jigsaw machine in the mode of Mosaic face perpendicular to horizontal plane, and with jigsaw workpiece 51,52 be separately positioned on be positioned on outermost two Mosaic faces of pre-jigsaw and the upper surface of pre-splice plate on, and drive push rod by the top rod driving device and shore the jigsaw workpiece, apply pressure (as shown in Figure 7) to pre-jigsaw perpendicular to its Mosaic face and horizontal plane, the size of the application of force and time decide on the specification of pre-jigsaw, to generating jigsaw finished product just;
Shed the pressure on the first finished product of splice plate, the health drying that the first finished product of jigsaw continues 10~30 minutes is handled, make the finished product jigsaw, as shown in Figure 8, this air-dry and temperature control dry run realizes that by a circulation drier this circulation drier comprises oval-shaped conveyer belt 61 and a plurality of health support bodys 62 that are connected with conveyer belt, and these health support bodys can carry splice plate finished product just, this circulation drier is arranged in the temperature controlled compartment, the supporting blowing device that is provided with around the conveyer belt.
This quick plate splicing method can effectively be controlled the glue consumption, prevent that glue from polluting board and splice plate finished surface, and technology is simple, with short production cycle, under the occupied ground, low production cost, and the quick plate splicing system that is applied in this method is simple in structure, and is easy and simple to handle, is suitable for processing the jigsaw of plurality of specifications.
Above embodiment only is used to illustrate content of the present invention, and in addition, the present invention also has other embodiment.But all employings are equal to replaces or technical scheme that the equivalent deformation mode forms all should drop in protection scope of the present invention.