CN101524860A - Quick plate splicing method and quick plate splicing system - Google Patents

Quick plate splicing method and quick plate splicing system Download PDF

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Publication number
CN101524860A
CN101524860A CN200910135892A CN200910135892A CN101524860A CN 101524860 A CN101524860 A CN 101524860A CN 200910135892 A CN200910135892 A CN 200910135892A CN 200910135892 A CN200910135892 A CN 200910135892A CN 101524860 A CN101524860 A CN 101524860A
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jigsaw
spliced
finished product
sheet material
glue
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CN200910135892A
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CN101524860B (en
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林进登
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Dongguan Kangqiao Furniture Co Ltd
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Abstract

The invention relates to a quick plate splicing method and a quick plate splicing system. The quick plate splicing method comprises the following steps: arranging splicing faces of a plurality of plates to be spliced vertical to level surface, and applying glue to the splicing faces evenly; drying the plates to be spliced to precure the glue distributed on the splice faces; sequentially stacking the plates to be spliced by jointing the splicing faces to form a pre-spliced plate; continuously pressurizing the pre-spliced plate to form a crude spliced plate finished product; and drying the crude spliced plate finished product to obtain a spliced plate finished product. The quick plate splicing system comprises a glue applying unit, a precuring processing unit, a splicing unit, a curing and drying unit and the like. The quick plate splicing method and the quick plate splicing system can effectively control glue consumption and prevent the glue polluting a machine table and surface of the spliced plate finished product, have simple process, short production period, small occupation space, low cost and accessory devices with simple structure and simple operation, are suitable for machining a plurality of specifications of spliced plates with, can be widely applied to building, home ornamentation and the like industries, and can effectively save production cost of enterprises and improve work efficiency.

Description

Quick plate splicing method and quick plate splicing system
Technical field
The present invention relates to a kind of method and apparatus that is used to produce splice plate, be specifically related to a kind of quick plate splicing method and quick plate splicing system.
Background technology
At present, various splicing sheet materials are good and cheap because of it, and meet environmental protection requirement and be widely used in fields such as building.Shown in Fig. 1~2, traditional splice plate production technology mainly comprises the steps: to make sheet material 1 to be spliced carry out facecloth glue by the cloth rubber roll 2 of a horizontal positioned or with semi-automatic conveyer 3 and supporting horizontal cloth rubber roll 2 at the Mosaic face of sheet material to be spliced with manual mode, the polylith sheet material of then cloth glue being handled to be spliced is fitted stacked successively, and at once these band splicing sheet materials are carried out pressurized treatments, carry out air-dry at last and the dry processing of temperature control, make the splice plate finished product.But these technologies have a lot of defectives: at first be that the amount that is coated to the glue on the band splice plate is difficult to control, if consumption is very few, easily cause local undersized, make between each plate to be spliced in conjunction with insecure, and if consumption is too much, then glue drips from plate to be spliced easily, and pollutes board; Simultaneously, even when stacked polylith sheet material to be spliced being carried out pressurization, glue between adjacent sheet material to be spliced tends to overflow, and be infected with board, and also easily remain in the splice plate finished surface, thereby increase the splice plate finished product is carried out the difficulty that sanding is handled, and mode (as shown in Figure 3) the operation inconvenience of being adopted in the pressure process with oil pressure or baric systerm locking polylith splice plate, and the difficult accurate adjusting that realizes pressure; Again and, after pressurized treatments is finished, because of the glue between each plate to be spliced fails to solidify fully, so, the pressurized treatments and the stack dry that also need at least splice plate is continued 2~4 hours are handled (as Fig. 4), just can obtain the splice plate finished product, and its operation is very numerous and diverse, production cycle is long, and will take a large amount of places.
Summary of the invention
The objective of the invention is to propose a kind ofly can effectively control the glue consumption, prevent the glue pollution and reach the splice plate finished surface, and technology is simple, with short production cycle, under the occupied ground, the quick plate splicing method that production cost is lower, thus deficiency of the prior art solved.
Another object of the present invention is to propose a kind of quick plate splicing system that can be applicable in the above-mentioned quick plate splicing method, and this quick plate splicing system is simple in structure, is suitable for using in industry.
For achieving the above object, the present invention has adopted following technical scheme:
A kind of quick plate splicing method is characterized in that, this method comprises the steps:
(1) with the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting, and on these Mosaic faces even cloth glue;
(2) each sheet material to be spliced is carried out drying and handle, make the glue precuring that is distributed on the Mosaic face;
(3) mode that each sheet material to be spliced is fitted according to Mosaic face stacks gradually, and forms pre-jigsaw;
(4) pre-splice plate is carried out persistent pressure and handle, form jigsaw finished product just;
(5) the first finished product of jigsaw is carried out drying and handle, make the finished product jigsaw.
Concretely, step (1) is: with the Mosaic face of each sheet material to be spliced perpendicular to the horizontal plane setting, and make it successively by a vertical cloth gluing mechanism, this vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls, when sheet material to be spliced passed between two cloth rubber rolls, two Mosaic face was tangent with two cloth rubber roll peripheries respectively.
The specific embodiment of step (2) is: it is in 30~60 ℃ the environment that each sheet material to be spliced is moved into temperature, simultaneously the Mosaic face behind the cloth glue is carried out air-dry processing, and 30~70% water evaporates in the glue that is distributed on the Mosaic face is removed.
The concrete technology of step (4)~(5) is: at the two ends of pre-jigsaw and both sides apply pressure respectively perpendicular to its end face and side, form jigsaw finished product just, the size of the application of force and time decide on the specification of pre-jigsaw, then shed pressure, carry out air-dry and the temperature control drying to the first finished product of jigsaw, make the finished product jigsaw.
More specifically, this method is:
Perpendicular to the horizontal plane setting, and make these splicing sheet materials the Mosaic face of polylith sheet material to be spliced by a vertical cloth gluing mechanism, thus on two Mosaic faces of these sheet materials to be spliced even cloth glue;
Plate sheet material to be spliced behind the cloth glue is moved into temperature in 30~60 ℃ precuring zone, with blowing device the Mosaic face of each sheet material to be spliced is carried out wind simultaneously and sweep processing, 30~70% water evaporates is removed;
Change each sheet material to be spliced over to the jigsaw zone, and the mode of each sheet material to be spliced according to the Mosaic face applying stacked gradually, form pre-jigsaw;
According to the specification of pre-splice plate, at the two ends of pre-jigsaw and both sides be continuously applied pressure respectively perpendicular to its end face and side, generate jigsaw finished product just;
The first finished product of splice plate is carried out temperature control and air-dry processing, make the finished product jigsaw.
A kind of quick plate splicing system of quick plate splicing method as mentioned above that is applied to, comprise cloth glue unit, jigsaw unit and health drying unit, it is characterized in that, described plate splicing system also comprises the precuring unit, cloth glue unit, precuring cell processing, jigsaw unit and health drying unit are distributed on the jigsaw production line successively according to the order that is generated pre-splice plate, the first finished product of jigsaw and jigsaw finished product by sheet material to be spliced successively, described precuring unit is a temperature controlled compartment, its room temperature is at 30~60 ℃, and the supporting blowing device that is provided with.
Particularly, described cloth glue unit comprises vertical cloth gluing mechanism, described vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls, when sheet material to be spliced with Mosaic face perpendicular to the mode of horizontal plane during by vertical cloth gluing mechanism, two Mosaic face is tangent with the periphery of two cloth rubber rolls respectively.
Described cloth glue also is provided with connecting gear in the unit, described connecting gear comprises at least two transfer rollers that vertically are provided with, when sheet material to be spliced with Mosaic face perpendicular to the mode of horizontal plane during successively by connecting gear and vertical cloth gluing mechanism, two Mosaic face is tangent with the periphery of two transfer rollers and two cloth rubber rolls respectively.
Described jigsaw unit comprises the jigsaw machine, described jigsaw machine comprises jigsaw workpiece and push rod and drive unit thereof, when pre-jigsaw is carried out pressurized treatments, pre-jigsaw is arranged on the jigsaw board in the mode of Mosaic face perpendicular to horizontal plane, the jigsaw workpiece be separately positioned on be positioned on outermost two Mosaic faces of pre-jigsaw and the upper surface of pre-splice plate on, and drive that push rod is shored the jigsaw workpiece and apply pressure perpendicular to its Mosaic face and horizontal plane to pre-jigsaw by drive unit.
Described health drying unit comprises circulation drier, this circulation drier comprises oval-shaped conveyer belt and a plurality of health framves that are connected with conveyer belt, these health framves can carry jigsaw finished product just, this circulation drier is arranged in the temperature controlled compartment, the supporting blowing device that is provided with around the conveyer belt.
Process using of the present invention is carried out vertical double-sided cloth glue on the Mosaic face of plate to be spliced, and the glue that applies is carried out semi-solid preparation handle, the mode of splicing again, can make to be coated in is with splicing sheet material Mosaic face gluing water distribution even, and prevented the problem that glue overflows because of extruding in splicing, simultaneously, also can make in the splicing, glue is promptly curable, thereby with the fastening combination of each plate to be spliced, both shortened the production cycle, reduction takies production site, and can guarantee the quality of jigsaw finished product.
Furthermore, adopt vertical double-sided cloth glue mode among the present invention, with the constant speed of service and gel quantity, the glue that is coated on the sheet material to be spliced can be evenly distributed, reach not starved, the effect of the glue that do not overflow reaches the effect of saving the glue consumption and optimizing the jigsaw quality of finished simultaneously.
The precuring processing procedure for the treatment of glue on the splice plate among the present invention can adopt polylith plate to be spliced evenly is spaced automatically, feeding is to the mode of temperature in 30~60 ℃ temperature controlled compartment, this temperature controlled compartment can be provided with blowing devices such as fan, air blast, carrying out wind with the glue on the Mosaic face for the treatment of splice plate sweeps, quicken the curing of glue, so that the water evaporates 30~70% in the glue is advisable, such processing procedure only can be finished at short notice with conventional equipment.Sheet material to be spliced after precuring is handled is after quick amalgamation, by automatic transmission equipment feeding to the jigsaw district, after continuing the required amount of the full jigsaw machine of the row of being fed to, the compression system that can start in the jigsaw machine pressurizes to pre-jigsaw, and the glue face of semi-solid preparation produces heat when the amalgamation of pressurization moment bump, thereby quickens to solidify, again after persistent pressure, the glue that is distributed in the pre-jigsaw can solidify rapidly fully, thereby makes each plate to be spliced produce strong adhesion, has promoted the intensity of jigsaw finished product; Simultaneously, in pressure process, do not have unnecessary glue and overflow, reduced pollution, and reduced when using jigsaw, jigsaw is carried out the difficulty that sanding is handled machine; In addition, precuring technology of the present invention and persistent pressure treatment process also can solve traditional jigsaw machine pressurization back pressure and fade away, the problem that causes the first finished product of jigsaw to ftracture, and the persistent pressure time is set according to material thickness, it can shorten jigsaw process time, solves the place and takies big problem.
Can adopt general jigsaw machine in the pressurized treatments technology of the present invention, but optimize to adopt the jigsaw machine that has mainly the compression system of forming by jigsaw workpiece, push rod with by top rod driving devices such as hydraulic pressure or pneumatic shuttles, in the pressurized treatments process, push rod drives through drive unit, shore a plurality of jigsaw workpiece that are arranged on the pre-splice plate, thus can be from a plurality of orientation to the effect of exerting pressure of pre-jigsaw.Air pressure or oil pressure in existing jigsaw machine are locked compression system, and this kind compression system is simple in structure, easy and simple to handle, and can pressurize to pre-splice plate from a plurality of orientation, can further ensure the intensity of jigsaw finished product.
In addition, jigsaw gets final product release among the present invention after pressurized treatments, through the air-dry processing of 10~30 minutes temperature control, promptly makes the jigsaw finished product again, and used equipment for drying is automatic cyclic drying equipment.This mode compared to prior art in, must be with 2~4 hours dryings of jigsaw persistent pressure, also need the mode of artificial release after the drying, the saving of labor, save time, economize the place, operating efficiency can be promoted 5~10 times.
Compared with prior art, beneficial effect of the present invention is: this quick plate splicing method can effectively be controlled the glue consumption, prevent that glue from polluting board and splice plate finished surface, and technology is simple, with short production cycle, under the occupied ground, low production cost, and the quick plate splicing system that is applied in this method is simple in structure, easy and simple to handle, be suitable for processing the jigsaw of plurality of specifications.The present invention can be widely used in industries such as building, house ornamentation, and effectively saves enterprise's production cost, increases work efficiency.
Description of drawings
Below in conjunction with the drawings and the specific embodiments content of the present invention is described further.
Fig. 1 is the schematic diagram of traditional-handwork cloth glue mode;
Fig. 2 is the schematic diagram of traditional semi-automatic cloth glue mode;
Fig. 3 is the schematic diagram of traditional jigsaw pressing technology;
Fig. 4 is the structural representation of traditional health drying device;
Fig. 5 is the process chart of quick plate splicing method in the specific embodiment of the invention;
Fig. 6 is the structural representation of the vertical cloth gluing mechanism of quick plate splicing system in the specific embodiment of the invention;
Fig. 7 is the structural representation of jigsaw machine compression system in the quick plate splicing system in the specific embodiment of the invention;
Fig. 8 is the structural representation of circulation drier in the quick plate splicing system in the specific embodiment of the invention.
The specific embodiment
As shown in Figure 5, this quick plate splicing method comprises the steps:
With the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting, and on these Mosaic faces even cloth glue;
Each sheet material to be spliced is carried out drying handle, make the glue precuring that is distributed on the Mosaic face;
The mode that each sheet material to be spliced is fitted according to Mosaic face stacks gradually, and forms pre-jigsaw;
Pre-splice plate is carried out persistent pressure handle, form jigsaw finished product just;
The first finished product of jigsaw is carried out the dry processing of health, make the finished product jigsaw.
This quick plate splicing method is realized by a quick plate splicing system, this quick plate splicing system comprises cloth glue unit 4, precuring unit, jigsaw unit 5 and health drying unit 6, cloth glue unit, precuring cell processing, jigsaw unit and health drying unit, these unit are distributed on the jigsaw production line successively according to the order that is generated pre-splice plate, the first finished product of jigsaw and jigsaw finished product by sheet material to be spliced successively.
Below the technology of utilizing above-mentioned quick plate splicing system processing jigsaw is elaborated.
With the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting, and make these splicing sheet materials pass through the cloth glue unit of forming by a connecting gear and a vertical cloth gluing mechanism, thereby even cloth glue on the Mosaic face of these sheet materials to be spliced, as shown in Figure 6, this connecting gear 41 comprises at least two transfer rollers that vertically are provided with, this vertical cloth gluing mechanism 42 comprises at least two cloth rubber rolls that vertically are provided with, when sheet material to be spliced with Mosaic face perpendicular to the mode of horizontal plane during successively by connecting gear and vertical cloth gluing mechanism, two Mosaic face is tangent with the periphery of two transfer rollers and two cloth rubber rolls respectively;
With the plate sheet material to be spliced self-feeding behind the cloth glue to the precuring unit, this precuring unit is a temperature controlled compartment, its room temperature is at 30~60 ℃, and the Mosaic face of each sheet material to be spliced is carried out wind sweep processing to be arranged on blowing device in this temperature controlled compartment, 30~70% water evaporates is removed;
Change each sheet material to be spliced over to the jigsaw unit, and the mode of each sheet material to be spliced according to the Mosaic face applying stacked gradually, form pre-splice plate;
Pre-splice plate is arranged on the workbench of jigsaw machine in the mode of Mosaic face perpendicular to horizontal plane, and with jigsaw workpiece 51,52 be separately positioned on be positioned on outermost two Mosaic faces of pre-jigsaw and the upper surface of pre-splice plate on, and drive push rod by the top rod driving device and shore the jigsaw workpiece, apply pressure (as shown in Figure 7) to pre-jigsaw perpendicular to its Mosaic face and horizontal plane, the size of the application of force and time decide on the specification of pre-jigsaw, to generating jigsaw finished product just;
Shed the pressure on the first finished product of splice plate, the health drying that the first finished product of jigsaw continues 10~30 minutes is handled, make the finished product jigsaw, as shown in Figure 8, this air-dry and temperature control dry run realizes that by a circulation drier this circulation drier comprises oval-shaped conveyer belt 61 and a plurality of health support bodys 62 that are connected with conveyer belt, and these health support bodys can carry splice plate finished product just, this circulation drier is arranged in the temperature controlled compartment, the supporting blowing device that is provided with around the conveyer belt.
This quick plate splicing method can effectively be controlled the glue consumption, prevent that glue from polluting board and splice plate finished surface, and technology is simple, with short production cycle, under the occupied ground, low production cost, and the quick plate splicing system that is applied in this method is simple in structure, and is easy and simple to handle, is suitable for processing the jigsaw of plurality of specifications.
Above embodiment only is used to illustrate content of the present invention, and in addition, the present invention also has other embodiment.But all employings are equal to replaces or technical scheme that the equivalent deformation mode forms all should drop in protection scope of the present invention.

Claims (10)

1. a quick plate splicing method is characterized in that, this method comprises the steps:
(1) with the Mosaic face of polylith sheet material to be spliced perpendicular to the horizontal plane setting, and on these Mosaic faces even cloth glue;
(2) each sheet material to be spliced is carried out drying and handle, make the glue precuring that is distributed on the Mosaic face;
(3) mode that each sheet material to be spliced is fitted according to Mosaic face stacks gradually, and forms pre-jigsaw;
(4) pre-splice plate is carried out persistent pressure and handle, form jigsaw finished product just;
(5) the first finished product of jigsaw is carried out drying and handle, make the finished product jigsaw.
2. quick plate splicing method according to claim 1, it is characterized in that step (1) is specially: with the Mosaic face of each sheet material to be spliced perpendicular to the horizontal plane setting, and make it successively by a vertical cloth gluing mechanism, this vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls, when sheet material to be spliced passed between two cloth rubber rolls, two Mosaic face was tangent with two cloth rubber roll peripheries respectively.
3. quick plate splicing method according to claim 1, the specific embodiment that it is characterized in that step (2) is: it is in 30~60 ℃ the environment that each sheet material to be spliced is moved into temperature, simultaneously the Mosaic face behind the cloth glue is carried out air-dry processing, 30~70% water evaporates in the glue that is distributed on the Mosaic face is removed.
4. quick plate splicing method according to claim 1, the concrete technology that it is characterized in that step (4)~(5) is: at the two ends of pre-jigsaw and both sides apply pressure respectively perpendicular to its end face and side, form jigsaw finished product just, the size of the application of force and time decide on the specification of pre-jigsaw, then shed pressure, carry out air-dry and the temperature control drying to the first finished product of jigsaw, make the finished product jigsaw.
5. quick plate splicing method according to claim 1 is characterized in that this method is specially:
Perpendicular to the horizontal plane setting, and make these splicing sheet materials the Mosaic face of polylith sheet material to be spliced by a vertical cloth gluing mechanism, thus on two Mosaic faces of these sheet materials to be spliced even cloth glue;
Plate sheet material to be spliced behind the cloth glue is moved into temperature in 30~60 ℃ precuring zone, with blowing device the Mosaic face of each sheet material to be spliced is carried out wind simultaneously and sweep processing, 30~70% water evaporates is removed;
Change each sheet material to be spliced over to the jigsaw zone, and the mode of each sheet material to be spliced according to the Mosaic face applying stacked gradually, form pre-jigsaw;
According to the specification of pre-splice plate, at the two ends of pre-jigsaw and both sides be continuously applied pressure respectively perpendicular to its end face and side, generate jigsaw finished product just;
The first finished product of splice plate is carried out temperature control and air-dry processing, make the finished product jigsaw.
6. one kind is applied to the quick plate splicing system of method according to claim 1, comprise cloth glue unit, jigsaw unit and health drying unit, it is characterized in that, described plate splicing system also comprises the precuring unit, cloth glue unit, precuring cell processing, jigsaw unit and health drying unit are distributed on the jigsaw production line successively according to the order that is generated pre-splice plate, the first finished product of jigsaw and jigsaw finished product by sheet material to be spliced successively, described precuring unit is a temperature controlled compartment, its room temperature is at 30~60 ℃, and the supporting blowing device that is provided with.
7. the quick plate splicing system of quick plate splicing method according to claim 1 that is used for according to claim 6, it is characterized in that described cloth glue unit comprises vertical cloth gluing mechanism, described vertical cloth gluing mechanism comprises at least two vertical cloth rubber rolls, when sheet material to be spliced with Mosaic face perpendicular to the mode of horizontal plane during by vertical cloth gluing mechanism, two Mosaic face is tangent with the periphery of two cloth rubber rolls respectively.
8. the quick plate splicing system of quick plate splicing method according to claim 1 that is used for according to claim 7, it is characterized in that in the described cloth glue unit connecting gear being set also, described connecting gear comprises at least two transfer rollers that vertically are provided with, when sheet material to be spliced with Mosaic face perpendicular to the mode of horizontal plane during successively by connecting gear and vertical cloth gluing mechanism, two Mosaic face is tangent with the periphery of two transfer rollers and two cloth rubber rolls respectively.
9. the quick plate splicing system of quick plate splicing method according to claim 1 that is used for according to claim 6, it is characterized in that described jigsaw unit comprises the jigsaw machine, described jigsaw machine comprises jigsaw workpiece and push rod and drive unit thereof, when pre-jigsaw is carried out pressurized treatments, pre-jigsaw is arranged on the jigsaw board in the mode of Mosaic face perpendicular to horizontal plane, the jigsaw workpiece be separately positioned on be positioned on outermost two Mosaic faces of pre-jigsaw and the upper surface of pre-splice plate on, and drive that push rod is shored the jigsaw workpiece and apply pressure perpendicular to its Mosaic face and horizontal plane to pre-jigsaw by drive unit.
10. the quick plate splicing system of quick plate splicing method according to claim 1 that is used for according to claim 9, it is characterized in that described health drying unit comprises circulation drier, this circulation drier comprises oval-shaped conveyer belt and a plurality of health framves that are connected with conveyer belt, these health framves can carry jigsaw finished product just, this circulation drier is arranged in the temperature controlled compartment, the supporting blowing device that is provided with around the conveyer belt.
CN2009101358925A 2009-04-30 2009-04-30 Quick plate splicing method and quick plate splicing system Expired - Fee Related CN101524860B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104608215A (en) * 2015-01-26 2015-05-13 郑宇驰 Plywood inner layer pre-shaping production method and device
CN104608214A (en) * 2015-01-26 2015-05-13 郑宇驰 Splicing method and device for plywood
CN105193543A (en) * 2015-08-25 2015-12-30 国网吉林省电力有限公司电力科学研究院 Withdrawing grid type individual noise reduction ear muff and preparation process thereof

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2567007Y (en) * 2002-09-04 2003-08-20 昆明市盘龙侨思达木材公司 Straight-joint type plywood sheet
DE202007018244U1 (en) * 2007-12-21 2008-03-20 GreCon Dimter Holzoptimierung Süd GmbH & Co. KG Pressing device for pressing lamellae to be glued together, preferably wooden lamellas
CN201399817Y (en) * 2009-04-30 2010-02-10 东莞康桥家具有限公司 Quick plate jointing system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104608215A (en) * 2015-01-26 2015-05-13 郑宇驰 Plywood inner layer pre-shaping production method and device
CN104608214A (en) * 2015-01-26 2015-05-13 郑宇驰 Splicing method and device for plywood
CN104608215B (en) * 2015-01-26 2016-08-24 郑宇驰 The production method of backing of veneer pre-shaped and equipment
CN104608214B (en) * 2015-01-26 2016-09-14 郑宇驰 The joining method of plywood and equipment
CN105193543A (en) * 2015-08-25 2015-12-30 国网吉林省电力有限公司电力科学研究院 Withdrawing grid type individual noise reduction ear muff and preparation process thereof

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