CN101507977A - System error comprehensive compensation technique of strip-mill strip-shape detection device - Google Patents
System error comprehensive compensation technique of strip-mill strip-shape detection device Download PDFInfo
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Abstract
本发明公开一种适合于板带轧机板形检测设备的系统误差综合补偿技术,其特征是:a.收集板带轧机板形检测设备的主要结构参数;b.收集带钢的规格参数及检测结果参数;c.计算出由于检测辊的垂直度偏差而引起的板形测量误差;d.计算出由于检测辊的水平度偏差而引起的板形测量误差;e.计算出因为检测辊磨损而引起的张力检测偏差;f.计算出由于检测辊的垂直度、水平度偏差以及检测辊表面磨损综合影响而引起的张力检测偏差;g.计算出实际张力横向分布的初始值;h.计算出当前受力情况下由于检测辊的挠曲而引起的附加张力差;i.计算出考虑到检测辊的挠曲而引起的附加张力差之后的实际张力横向分布;j.收敛条件的判断;k.输出板形综合补偿值;l.结束计算。采用本发明所述技术可以定量的计算出不同张力及板形下检测辊的挠曲、倾斜、磨损等因素对板形测量精度的综合影响,从而有效的提高轧机出口的实物板形质量,给现场带来经济效益。
The invention discloses a system error comprehensive compensation technology suitable for flatness detection equipment of a strip rolling mill, which is characterized by: a. collecting main structural parameters of the flatness testing equipment of a strip rolling mill; Result parameters; c. Calculate the plate shape measurement error caused by the verticality deviation of the detection roller; d. Calculate the plate shape measurement error caused by the levelness deviation of the detection roller; e. Calculate the measurement error caused by the detection roller wear The tension detection deviation caused; f. Calculate the tension detection deviation caused by the comprehensive influence of the verticality and levelness deviation of the detection roller and the surface wear of the detection roller; g. Calculate the initial value of the actual tension lateral distribution; h. Calculate The additional tension difference caused by the deflection of the detection roller under the current stress condition; i. the actual tension lateral distribution after calculating the additional tension difference caused by the deflection of the detection roller; j. the judgment of the convergence condition; k . Output the comprehensive compensation value of the shape; l. End the calculation. The technology of the present invention can be used to quantitatively calculate the comprehensive influence of factors such as deflection, inclination, and wear of the detection roll under different tensions and strip shapes on the measurement accuracy of the strip shape, thereby effectively improving the quality of the physical strip shape at the exit of the rolling mill. bring economic benefits on site.
Description
技术领域 technical field
本发明涉及一种冷连轧生产工艺技术,特别涉及一种适合于板带轧机的板形检测设备系统误差综合补偿技术。The invention relates to a cold continuous rolling production process technology, in particular to a comprehensive compensation technology for system errors of flatness detection equipment suitable for strip rolling mills.
背景技术 Background technique
近年来,随着制造工业的快速发展,用户对成品带钢的板形精度要求越来越苛刻。在轧制生产过程中,为了控制成品的板形质量,一般在成品机架的出口配置一套板形仪,然后根据板形仪的测量结果反馈到轧机并通过倾辊、弯辊、点冷却等板形控制手段对实物板形进行反馈控制,形成板形闭环控制系统,最终达到改善实物板形的目的。这就是说,对于板形闭环控制系统而言,板形检测是前提与基础,所有的板形控制手段如倾辊、弯辊、点冷却等都是以板形检测设备的检测结果作为依据的。这样,如果由于某种原因(如检测辊的挠曲、倾斜、磨损等)而导致板形测量值失真,使得测量值与实际值之间存在一定的误差。然后,再以失真的板形测量值作为基础来进行板形闭环控制,其必然影响成品的实物板形质量。目前,对于板形检测设备系统误差的补偿问题,国内外的相关研究主要集中在温度补偿方面,但是对于检测辊的挠曲、倾斜(包括垂直与水平倾斜两种)、磨损等方面因素对设备测量精度的综合影响问题则主要停留在定性研究层面,如何定量补偿测量误差、减少测量板形与实物板形的差距仍然是各钢铁企业现场攻关的重点。为此,本发明在大量的现场试验与理论研究的基础上,充分结合板带轧机板形检测设备的结构与工艺特点,将经典力学理论与现代计算技术相结合,首次建立了一套适合于板带轧机板形检测设备系统误差分析技术,并给出了相应的误差综合补偿方案,通过该技术可以定量的计算出不同张力及板形下检测辊的挠曲、倾斜、磨损等因素对板形测量精度的综合影响,从而有效的提高轧机出口的实物板形质量,给现场带来经济效1益。本发明方法的原理清晰明了,计算速度快,适于现场在线使用。In recent years, with the rapid development of the manufacturing industry, users have become more and more demanding on the shape accuracy of the finished strip. In the rolling production process, in order to control the shape quality of the finished product, a set of shape meter is generally installed at the exit of the finished product frame, and then according to the measurement results of the shape meter, it is fed back to the rolling mill and cooled by tilting rolls, bending rolls, and spot cooling. The flat shape control method performs feedback control on the real flat shape to form a flat shape closed-loop control system, and finally achieves the purpose of improving the real flat shape. That is to say, for the flatness closed-loop control system, flatness detection is the premise and foundation, and all flatness control methods such as tilting rolls, bending rolls, point cooling, etc. are based on the detection results of flatness testing equipment . In this way, if the measured value of the plate shape is distorted due to some reasons (such as deflection, inclination, wear, etc. of the detection roller), there will be a certain error between the measured value and the actual value. Then, based on the distorted shape measurement value, the closed-loop control of the shape is carried out, which will inevitably affect the quality of the actual shape of the finished product. At present, for the compensation of the system error of the flatness detection equipment, the relevant researches at home and abroad mainly focus on the temperature compensation, but for the deflection, inclination (including vertical and horizontal inclination) and wear of the detection roller, etc. The comprehensive impact of measurement accuracy is mainly at the qualitative research level. How to quantitatively compensate for measurement errors and reduce the gap between the measured shape and the actual shape is still the focus of on-site research for various iron and steel enterprises. For this reason, on the basis of a large number of field tests and theoretical researches, the present invention fully combines the structure and process characteristics of the flatness detection equipment of strip mills, combines classical mechanics theory with modern computing technology, and establishes a set of equipment suitable for the first time. The error analysis technology of the flatness detection equipment system of the strip mill, and the corresponding error comprehensive compensation scheme is given. Through this technology, the deflection, inclination, wear and other factors of the detection roll under different tensions and flatness can be quantitatively calculated. The comprehensive influence of shape measurement accuracy can effectively improve the physical shape quality at the exit of the rolling mill and bring economic benefits to the site. The principle of the method of the invention is clear, the calculation speed is fast, and it is suitable for on-line use on site.
发明内容 Contents of the invention
为了解决上述技术问题,本发明提出一种板带轧机板形检测设备系统误差综合补偿技术,通过对检测辊的挠曲、倾斜、磨损等因素对板形测量精度的综合影响的定量补偿,减少板形测量值与实际值的偏差,提高板形控制精度,满足用户的需求。In order to solve the above-mentioned technical problems, the present invention proposes a comprehensive error compensation technology for the flatness detection equipment system of a strip mill, through the quantitative compensation of the comprehensive influence of the deflection, inclination, wear and other factors of the detection roll on the flatness measurement accuracy, reducing The deviation between the measured value of the shape and the actual value can improve the control accuracy of the shape and meet the needs of users.
为了实现上述目的,本发明采用了以下技术方案:一种板带轧机板形检测设备系统误差综合补偿技术,包括以下步骤:In order to achieve the above object, the present invention adopts the following technical solutions: a comprehensive error compensation technology for flatness detection equipment of a strip mill, comprising the following steps:
(a)收集板带轧机板形检测设备的主要结构参数,主要包括检测辊两侧支撑点间距L0、检测辊受力环宽度Δx、压力环的个数n、检测辊的水平度偏差δs、检测辊的垂直度偏差δh、检测辊表面磨损系数a0,a1,a2,a3,a4,a5,a6、检测辊与带钢之间的包角θ1,θ2、检测辊辊身长度L、检测辊两边带材的长度分别为L1,L2;(a) Collect the main structural parameters of the flatness testing equipment of the strip mill, mainly including the distance L 0 between the support points on both sides of the testing roll, the width of the force ring of the testing roll Δx, the number of pressure rings n, and the level deviation δ of the testing roll s , the verticality deviation δ h of the detection roller, the surface wear coefficient of the detection roller a 0 , a 1 , a 2 , a 3 , a 4 , a 5 , a 6 , the wrap angle θ 1 between the detection roller and the strip, θ 2 , the length L of the detection roller body, and the lengths of the strips on both sides of the detection roller are L 1 and L 2 respectively;
(b)收集带钢的规格参数及检测结果参数,主要包括:带钢的厚度h、带钢的宽度B、板形检测设备的板形测量结果拟合系数A0,A1,A2,A3,A4;(b) Collect specification parameters and test result parameters of strip steel, mainly including: thickness h of strip steel, width B of strip steel, fitting coefficients A 0 , A 1 , A 2 , A 3 , A 4 ;
(c)计算出由于检测辊的垂直度偏差δh而引起的板形测量误差Δσhi,基本方程为:(c) Calculate the plate shape measurement error Δσ hi caused by the verticality deviation δ h of the detection roller, the basic equation is:
式中:xi—带材的沿着横向第i点的坐标;In the formula: x i —coordinate of the i-th point along the transverse direction of the strip;
i—将带材按照检测辊受力环宽度分成等份时的任意点。i—Any point when the strip is divided into equal parts according to the width of the force ring of the detection roller.
(d)计算出由于检测辊的水平度偏差δs而引起的板形测量误差Δσsi,基本方程如下:(d) Calculate the plate shape measurement error Δσ si caused by the level deviation δ s of the detection roller, the basic equation is as follows:
(e)计算出因为检测辊磨损而引起的板形检测偏差Δσmi,其基本模型如下:(e) Calculate the plate shape detection deviation Δσ mi caused by the wear of the detection roller, and its basic model is as follows:
式中:δi—轧辊在第i点的磨损量,
(f)计算出由于检测辊的垂直度、水平度偏差以及检测辊表面磨损综合影响而引起的板形检测偏差Δσhsmi,其基本模型为:(f) Calculate the plate shape detection deviation Δσh smi caused by the comprehensive influence of the verticality and levelness deviation of the detection roller and the surface wear of the detection roller. The basic model is:
Δσhsmi=Δσhi+Δσsi+Δσmi Δσh smi = Δσ hi + Δσ si + Δσ mi
(g)在实际板形测量值中扣除掉由于检测辊的垂直度、水平度偏差以及检测辊表面磨损而引起的张力检测偏差,计算出实际板形分布的初始值σ0i:(g) Deduct the tension detection deviation caused by the verticality and levelness deviation of the detection roller and the surface wear of the detection roller from the actual flatness measurement value, and calculate the initial value σ 0i of the actual flatness distribution:
式中:σi—板形检测设备的板形测量,
(h)计算出当前受力情况下由于检测辊的挠曲而引起的附加板形Δσfi,其基本模型为:(h) Calculate the additional plate shape Δσ fi caused by the deflection of the detection roller under the current stress condition, and its basic model is:
式中:fi—在i位置处的检测辊的挠度,
fij—检测辊上第j点的力在i点位置上的产生的挠度,f ij — the deflection produced by the force of point j on the detection roller at point i,
Pj—检测辊任意第j个受力环上所受的压应力,Pj=σ0jΔxh(cosθ1+cosθ2)·2.3·106;P j —compressive stress on any jth stressed ring of the detection roller, P j =σ 0j Δxh(cosθ 1 +cosθ 2 )·2.3·10 6 ;
xi—第i点位置;x i — position of point i;
xj—第j个作用载荷到原点距离;x j — the distance from the jth applied load to the origin;
E—带材的弹性模量;E—the modulus of elasticity of the strip;
L0—检测辊两端支点之间的距离;L 0 —the distance between the fulcrums at both ends of the detection roller;
I—检测辊惯性矩。I—Inertia moment of detection roller.
(i)计算出考虑到检测辊的挠曲而引起的附加张力差之后的实际板形分布σ′0i,σ′0i=σi-Δσhsmi-Δσfi (i) Calculate the actual shape distribution σ′ 0i after considering the additional tension difference caused by the deflection of the detection roller, σ′ 0i =σ i -Δσ hsmi -Δσ fi
(j)判断不等式
(1)结束计算。(1) End calculation.
综上,通过本发明相关技术方案,可以有效的补偿因检测辊测量误差而引起的板形缺陷,提高现场板形控制能力。以某1220五机架冷连轧机为例。本发明专利实施之前,2005机组全年板形缺陷平均封锁率为2.15‰;2006年1月至2006年7月板形缺陷平均封锁率为2.37‰,本发明专利的相关补偿措施实施之后2006年8月至2006年12月板形缺陷平均封锁率为0.52‰,为现场创造了很大的经济效益。To sum up, through the relevant technical solutions of the present invention, it is possible to effectively compensate the flatness defect caused by the measurement error of the detection roller, and improve the on-site flatness control capability. Take a 1220 five-stand cold tandem rolling mill as an example. Before the implementation of the patent of the present invention, the average blockage rate of shape defects in the unit in 2005 was 2.15‰; from January 2006 to July 2006, the average blockage rate of shape defects was 2.37‰; From August to December 2006, the average blockage rate of shape defects was 0.52‰, which created great economic benefits for the site.
附图说明 Description of drawings
下面结合附图对本发明的具体实施方式做进一步详细具体的说明。The specific implementation manners of the present invention will be described in further detail below in conjunction with the accompanying drawings.
图1是板带轧机板形检测辊位置图;Fig. 1 is a position diagram of the shape detection roller of a strip mill;
图2(a)是板形检测辊垂直度偏差分布简化侧视图;Fig. 2 (a) is a simplified side view of the verticality deviation distribution of the shape detection roller;
图2(b)是板形检测辊垂直度偏差分布简化主视图;Fig. 2 (b) is a simplified front view of the verticality deviation distribution of the shape detection roller;
图3(a)是板形检测辊水平度偏差分布简化侧视图;Figure 3 (a) is a simplified side view of the distribution of the levelness deviation of the shape detection roller;
图3(b)是板形检测辊水平度偏差分布简化主视图;Fig. 3 (b) is a simplified front view of the flatness deviation distribution of the shape detection roller;
图4(a)是检测辊磨损示意图;Fig. 4 (a) is a schematic diagram of detection roller wear;
图4(b)是检测辊磨损部位带钢变化图;Fig. 4 (b) is a diagram of the change of the strip steel at the worn part of the detection roller;
图5是检测辊工作过程中的受力图;Fig. 5 is a force diagram during the working process of the detection roller;
图6是板带轧机板形检测设备的系统误差综合补偿计算框图;Fig. 6 is a block diagram of comprehensive compensation calculation of system error of flatness detection equipment of strip rolling mill;
图7是本发明实施例中板形检测设备的板形测量结果显示图;Fig. 7 is a display diagram of the flatness measurement results of the flatness detection device in the embodiment of the present invention;
图8是本发明实施例中由于检测辊的垂直度偏差而引起的板形测量误差显示图;Fig. 8 is a display diagram of the plate shape measurement error caused by the verticality deviation of the detection roller in the embodiment of the present invention;
图9是本发明实施例中由于检测辊的水平度偏差而引起的板形测量误差显示图;Fig. 9 is a display diagram of the plate shape measurement error caused by the level deviation of the detection roller in the embodiment of the present invention;
图10是本发明实施例中由于检测辊的垂直度、水平度偏差以及检测辊表面磨损综合影响而引起的板形检测偏差显示图;Fig. 10 is a display diagram of the plate shape detection deviation caused by the comprehensive influence of the verticality and levelness deviation of the detection roller and the surface wear of the detection roller in the embodiment of the present invention;
图11是本发明实施例中实际板形分布的初始值显示图;Fig. 11 is an initial value display diagram of the actual plate shape distribution in the embodiment of the present invention;
图12是本发明实施例中检测辊挠度曲线的分布情况显示图;Fig. 12 is a display diagram showing the distribution of the deflection curve of the detection roller in the embodiment of the present invention;
图13是本发明实施例中考虑到检测辊的挠曲而引起的附加张力差之后的实际板形分布图;Figure 13 is the actual plate shape distribution diagram after considering the additional tension difference caused by the deflection of the detection roller in the embodiment of the present invention;
图14是本发明实施例中板形综合补偿值显示图。Fig. 14 is a display diagram of comprehensive compensation value of plate shape in the embodiment of the present invention.
具体实施方式 Detailed ways
图6是按照本发明板带轧机板形检测设备的系统误差综合补偿计算框图。现以某五机架冷连轧机后辊身长度为1436mm、辊径为313mm的板形检测辊为例,借助于图6来描述特定规格的带钢在该板形检测设备上的系统误差综合补偿过程。附图1为该板带轧机板形检测辊位置图。Fig. 6 is a block diagram of the system error comprehensive compensation calculation of the flatness detection equipment of the strip rolling mill according to the present invention. Taking the shape detection roll with a rear roll body length of 1436mm and a roll diameter of 313mm as an example in a five-stand cold tandem rolling mill as an example, the system error synthesis of the strip steel of a specific specification on the shape detection equipment is described with the help of Figure 6 compensation process. Accompanying drawing 1 is a position diagram of the shape detection roller of the strip rolling mill.
首先,在步骤1中收集1收集板带轧机板形检测设备的主要结构参数,主要包括检测辊两侧支撑点间距L0=1620mm、检测辊受力环宽度Δx=52、压力环的个数n=22、检测辊的水平度偏差δs=0.1mm、检测辊的垂直度偏差δh=0.05mm、检测辊表面磨损系数a0=0,a1=0,a2=0,a3=0,a4=0,a5=0,a6=0、检测辊与带钢之间的包角θ1=90°,θ2=28°、检测辊辊身长度L=1436mm、检测辊两边带材的长度分别为L1=2.5mm,L2=3.5mm。First, in
然后,在步骤2中收集带钢的规格参数及检测结果参数,主要包括:带钢的厚度h=0.5mm、带钢的宽度B=1040mm、板形检测设备的板形测量结果拟合系数A1=0,A2=10,A3=0,A4=4,其板形显示图如图7所示;Then, in
然后,在步骤3中,如图2所示,给出板形检测辊垂直度偏差分布图,计算出由于检测辊的垂直度偏差δh=0.05mm而引起的板形测量误差Δσhi,用如图8所示曲线表示;Then, in
然后,在步骤4中,如图3所示,给出板形检测辊水平度偏差分布图,计算出由于检测辊的水平度偏差δs=0.1mm而引起的板形测量误差Δσsi,用如图9所示曲线表示;Then, in
然后,在步骤5中,如图4所示,给出检测辊磨损示意图及该部位带钢变化图,计算出因为检测辊磨损而引起的板形检测偏差Δσmi=0;Then, in
然后,在步骤6中,计算出由于检测辊的垂直度、水平度偏差以及检测辊表面磨损综合影响而引起的板形检测偏差Δσhsmi,用如图10所示曲线表示;Then, in
然后,在步骤7中,在实际板形测量值中扣除掉由于检测辊的垂直度、水平度偏差以及检测辊表面磨损而引起的张力检测偏差,计算出实际板形分布的初始值σ0i,用如图11所示曲线表示;Then, in step 7, the tension detection deviation caused by the verticality and levelness deviation of the detection roller and the surface wear of the detection roller is deducted from the actual flatness measurement value, and the initial value σ 0i of the actual flatness distribution is calculated, Expressed by the curve shown in Figure 11;
然后,在步骤8中,如图5所示,给出检测辊工作过程中的受力图,计算出当前受力情况下由于检测辊的挠曲而引起的附加板形Δσfi(
然后,在步骤9中,计算出考虑到检测辊的挠曲而引起的附加张力差之后Then, in
成立为止。until established.
然后,在步骤12中,输出板形综合补偿值Δσi=Δσhi+Δσsi+Δσmi+Δσfi,如图14所示;Then, in
最后,结束计算。Finally, end the calculation.
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