CN101503202A - Technique for hydro-thermal synthesis of high purity zeolite and fly ash zeolite adsorbing agent from fly ash - Google Patents
Technique for hydro-thermal synthesis of high purity zeolite and fly ash zeolite adsorbing agent from fly ash Download PDFInfo
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- CN101503202A CN101503202A CNA2009100210850A CN200910021085A CN101503202A CN 101503202 A CN101503202 A CN 101503202A CN A2009100210850 A CNA2009100210850 A CN A2009100210850A CN 200910021085 A CN200910021085 A CN 200910021085A CN 101503202 A CN101503202 A CN 101503202A
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Abstract
The invention provides a process for hydrothermally synthesizing fly ash into a highly-pure zeolite and a fly ash zeolite adsorbent, which comprises the following steps: adding alkali solution into fly ash, obtaining solution containing silicon elements and aluminum elements under the hydrothermal condition, adding a certain amount of base soluble Al2O3 or SiO2 in the solution containing the silicon elements and the aluminum elements, and then preparing the highly-pure zeolite after hydrothermal reaction is carried out for a certain time; and adding the fly ash or the fly ash which is not dissolved under the hydrothermal condition into sodium hydroxide or sodium carbonate to be mixed uniformly (be calcined at a certain temperature), carrying out the hydrothermal condition, and then obtaining the fly ash zeolite adsorbent. The invention has simple process; the purity of the prepared highly-pure zeolite can achieve above 90 percent; and the prepared fly ash zeolite adsorbent has stronger adsorption capacity for heavy metal ions or organic wastewater.
Description
Technical field
The invention belongs to flyash reutilization technology field, be specifically related to a kind of technology flyash hydro-thermal synthesis of high purity zeolite and coal ash zeolite sorbent material.
Background technology
Flyash is the solid waste of fuel-burning power plant discharging, and China's flyash quantity discharged is annual to surpass 100,000,000 tons, and whole world quantity discharged every year is 5,000,000,000 tons.In the flyash of discharging, the flyash less than 1/2 is used for low value-added application such as manufacture of cement, coalpit fillings, civil engineering work, remainingly then builds the stacking of grey dam, and the utilization of fly ash rate is lower.
With flyash synthetic zeolite (abbreviation coal ash zeolite) is an approach of flyash high value added utilization.Zeolite is a paracrystalline silico-aluminate microporous crystalline body, and zeolite is most widely used sorbent material and catalyzer.Flyash synthetic zeolite has better adsorption capability and catalytic capability.
The alkaline solution hydrothermal method is under hydrothermal condition flyash and alkaline solution reaction to be generated zeolite.Somerset[Talanta, 2004,64:109-114] etc. human flyash be raw material, studied different proportionings of each composition in the alkaline solution, the influence that zeolite is formed.They react 72h under 85 ℃ of hydrothermal conditions, synthesized Na-A zeolite and X zeolite.Hui[Microporous and Mesoporous Materials, 2006,88:145-151], Tanaka[Fuel, 2006,85:1329-1334] etc. the people sial that flyash has been dissolved in the alkaline solution is filtered out, synthesized pure 4A zeolite.
The alkali fusion hydrothermal method is that flyash and alkali are blended in high temperature (more than 700 ℃) fusion, makes crystallization phases change silicon soluble in water and the sodium salt of aluminium (improving the utilization of coal ash rate) into, generates the zeolite product under hydrothermal condition.People such as Molina [Minerals Engineering, 2004,7:167-173] have studied the influence of the hydrothermal temperature of system after add-on, fusion time and the fusion of NaOH to zeolite synthesis.The result shows that the amount of NaOH not only influences the resultant quantity of zeolite, also influences the type of zeolite.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of technology simply, not influence the resultant quantity of zeolite, do not influence the technology with flyash hydro-thermal synthesis of high purity zeolite and coal ash zeolite sorbent material of the type of zeolite, to prepare the coal ash zeolite sorbent material of high zeolite of purity and strong adsorptive power yet.
Principle of the present invention: in flyash, add alkaline solution, under hydrothermal condition, obtain containing the solution of element silicon and aluminium element, but in the solution that contains aluminium and silicon, add a certain amount of caustic solubility Al
2O
3Or SiO
2, the hydro-thermal reaction certain hour prepares high purity zeolite.With flyash or under hydrothermal condition undissolved flyash, add sodium hydroxide or yellow soda ash and mix (or in certain temperature calcining back), hydro-thermal reaction obtains the coal ash zeolite sorbent material.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of technology with flyash hydro-thermal synthesis of high purity zeolite and coal ash zeolite sorbent material is characterized in that technological process is:
(1) with shredder flyash is ground to form the flyash that granularity is 0.1-80 μ m;
(2) flyash after grinding in the step (1) is joined in the plastic containers that alkaline solution is housed, the volume ratio of alkaline solution and flyash is 1: 2-20, described alkaline solution is that concentration is the sodium hydroxide solution of 1-3mol/L, be under 30-100 ℃ the condition hydro-thermal 1-3 days at hydrothermal temperature, with 200-500 purpose screen filtration, obtain containing the solution of element silicon and aluminium element and not molten flyash;
(3) in the solution that contains element silicon and aluminium element of (2) preparation, add the Al that is dissolved in alkaline solution
2O
3Or SiO
2, make solution system Si/Al than for the 0.8-1.2 that needs preparation zeolite Si/Al ratio doubly, be under 30-100 ℃ the condition hydro-thermal 1-6 days at hydrothermal temperature, obtain purity at the high purity zeolite 90% or more, separation alkaline solution and high purity zeolite, alkaline solution recycle;
(4) flyash that not molten flyash oven dry that step (2) is obtained or step (1) obtain adds sodium hydroxide or yellow soda ash and the particle diameter Al at 0.1-40 μ m
2O
3Or SiO
2Mix, make reaction system Si/Al than for the 0.8-1.2 that needs preparation zeolite Si/Al ratio doubly, grind or behind calcining 1-3h under the temperature 200-500 ℃ condition, add the alkaline solution behind the synthetic high purity zeolite in the step (3), be under 30-100 ℃ the condition hydro-thermal 1-3 days at hydrothermal temperature, obtain the coal ash zeolite sorbent material, separation of fine coal ash zeolite adsorbents and alkaline solution, alkaline solution recycle, the add-on of sodium hydroxide or yellow soda ash be element silicon and aluminium element total moles in the flyash 0.5-2 doubly.
Shredder is oscillating mill or star lapping machine described in the above-mentioned steps (1).
High purity zeolite described in the above-mentioned steps (3) is A type zeolite, y-type zeolite, X type zeolite, P type zeolite or ZSM-5 zeolite.
Contain one or more zeolites in A type zeolite, y-type zeolite, X type zeolite, P type zeolite and the ZSM-5 zeolite described in the above-mentioned steps (4) in the coal ash zeolite sorbent material, zeolite content is the 40%-90% of coal ash zeolite adsorbent weight.
The present invention compared with prior art has the following advantages: technology of the present invention is simple, and the high purity zeolite purity of preparation can reach more than 90%, and the coal ash zeolite ABSORBENTS ABSORPTION metal ion or the organic waste water of preparation have stronger adsorptive power.
Below by embodiment the present invention is described in further detail.
Embodiment
Embodiment 1
It is the particle of particle diameter less than 80 μ m that flyash is ground with oscillating mill, get the flyash after 50g grinds, after the NaOH solution (concentration is 2mol/L) that adds 100mL stirs, in the Plastic Bottle of the 200mL that packs into, put into temperature and be 80 ℃ water-bath, carry out hydro-thermal reaction, during hydro-thermal 36h, with the concentration of Si element and Al element in the chemical analysis method measurement solution, 300 eye mesh screens filter, obtain containing the solution of Si element and Al element, according to the molten Al of stoichiometric equation adding theobromine of P type zeolite
2O
3, behind the ageing 36h, under 80 ℃ of hydrothermal conditions, crystallization 3 days, 500 eye mesh screens filter, and it is P type zeolite that solid is detected with XRD, after the Na ion concentration in the solution after the filtration detects with Atomic Absorption Spectroscopy AAS, reusable edible.
Embodiment 2
It is the particle of particle diameter less than 80 μ m that flyash is ground with star lapping machine, gets the flyash after 10g grinds, and adding particle diameter is the Al of 40 μ m
2O
3Put into nickel crucible (Si:Al:Na=1:1:1 mol ratio) with solid NaOH, after mixing, in 300 ℃ retort furnace, be incubated 1h, take out and grind, the Plastic Bottle of the 100mL that packs into, add the alkaline solution 50mL that embodiment 1 filters out, at 80 ℃ of hydro-thermal 5h, 500 eye mesh screens filter, and solid is the coal ash zeolite sorbent material, after Na ion concentration in the solution after the filtration detects with Atomic Absorption Spectroscopy AAS, reusable edible.
Embodiment 3
Get the not molten flyash oven dry of 20g embodiment 1, adding particle diameter is the Al of 40 μ m
2O
3Put into nickel crucible (Si:Al:Na=1:1:1 mol ratio) with solid NaOH, after mixing, in 300 ℃ retort furnace, be incubated 1h, take out and grind, pack into the Plastic Bottle of 100mL, add the alkaline solution 50mL that embodiment 1 synthetic zeolite after-filtration goes out, after mixing, at 80 ℃ of hydro-thermal 24h, 500 eye mesh screens filter, solid is the coal ash zeolite sorbent material, after the Na ion concentration in the solution after the filtration detects with Atomic Absorption Spectroscopy AAS, and reusable edible.
Embodiment 4
It is the particle of particle diameter less than 80 μ m that flyash is ground with oscillating mill, gets the flyash after 20g grinds, and the NaOH solution (concentration is 2mol/L) and the particle diameter that add 50mL are the SiO of 20 μ m
2(Si:Al:Na=32:1:20 mol ratio) is after mixing, at 80 ℃ of hydro-thermal 48h, 500 eye mesh screens filter, solid is the coal ash zeolite sorbent material that contains the ZSM-5 zeolite, after the Na ion concentration in the solution after the filtration detects with Atomic Absorption Spectroscopy AAS, and reusable edible.
Claims (4)
1. technology with flyash hydro-thermal synthesis of high purity zeolite and coal ash zeolite sorbent material is characterized in that technological process is:
(1) with shredder flyash is ground to form the flyash that granularity is 0.1-80 μ m;
(2) flyash after grinding in the step (1) is joined in the plastic containers that alkaline solution is housed, the volume ratio of alkaline solution and flyash is 1: 2-20, described alkaline solution is that concentration is the sodium hydroxide solution of 1-3mol/L, be under 30-100 ℃ the condition hydro-thermal 1-3 days at hydrothermal temperature, with 200-500 purpose screen filtration, obtain containing the solution of element silicon and aluminium element and not molten flyash;
(3) in the solution that contains element silicon and aluminium element of (2) preparation, add the Al that is dissolved in alkaline solution
2O
3Or SiO
2, make Si/Al in the solution system than for the 0.8-1.2 that needs preparation zeolite Si/Al ratio doubly, be under 30-100 ℃ the condition hydro-thermal 1-6 days at hydrothermal temperature, obtain purity at the high purity zeolite 90% or more, separation alkaline solution and high purity zeolite, alkaline solution recycle;
(4) flyash that not molten flyash oven dry that step (2) is obtained or step (1) obtain adds sodium hydroxide or yellow soda ash and the particle diameter Al at 0.1-40 μ m
2O
3Or SiO
2Mix, make reaction system Si/Al than for the 0.8-1.2 that needs preparation zeolite Si/Al ratio doubly, at shredder grinding 1-10h or behind calcining 1-3h under the temperature 200-500 ℃ condition, add the alkaline solution behind the synthetic high purity zeolite in the step (3), be under 30-100 ℃ the condition hydro-thermal 1-3 days at hydrothermal temperature, obtain the coal ash zeolite sorbent material, separation of fine coal ash zeolite adsorbents and alkaline solution, alkaline solution recycle, the add-on of sodium hydroxide or yellow soda ash be element silicon and aluminium element total moles in the flyash 0.5-2 doubly.
2. the technology with flyash hydro-thermal synthesis of high purity zeolite and coal ash zeolite sorbent material according to claim 1 is characterized in that, shredder is oscillating mill or star lapping machine described in step (1) and the step (4).
3. the technology with flyash hydro-thermal synthesis of high purity zeolite and coal ash zeolite sorbent material according to claim 1 is characterized in that, high purity zeolite described in the step (3) is A type zeolite, y-type zeolite, X type zeolite, P type zeolite or ZSM-5 zeolite.
4. the technology with flyash hydro-thermal synthesis of high purity zeolite and coal ash zeolite sorbent material according to claim 1, it is characterized in that, contain one or more zeolites in A type zeolite, y-type zeolite, X type zeolite, P type zeolite and the ZSM-5 zeolite described in the step (4) in the coal ash zeolite sorbent material, zeolite content is the 40%-90% of coal ash zeolite adsorbent weight.
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