CN108946754A - SBA-15 mesopore molecular sieve and preparation method and application and flyash produce the method for aluminium oxide and SBA-15 mesopore molecular sieve - Google Patents

SBA-15 mesopore molecular sieve and preparation method and application and flyash produce the method for aluminium oxide and SBA-15 mesopore molecular sieve Download PDF

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CN108946754A
CN108946754A CN201710373424.6A CN201710373424A CN108946754A CN 108946754 A CN108946754 A CN 108946754A CN 201710373424 A CN201710373424 A CN 201710373424A CN 108946754 A CN108946754 A CN 108946754A
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molecular sieve
mesopore molecular
sba
flyash
aluminum
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CN108946754B (en
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李歌
王宝冬
孙琦
徐文强
刘汇东
刘晓婷
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China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
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Shenhua Group Corp Ltd
National Institute of Clean and Low Carbon Energy
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Abstract

Field is utilized the present invention relates to flyash acid system residue of aluminum-extracted, the method for disclosing SBA-15 mesopore molecular sieve and its preparation method and application and flyash production aluminium oxide and SBA-15 mesopore molecular sieve.On the basis of the gross weight of the mesopore molecular sieve, which contains the Al of 10~20 weight %2O3, the SiO of 80~90 weight %2.Flyash acid system residue of aluminum-extracted may be implemented, SBA-15 mesopore molecular sieve is prepared, using flyash acid system residue of aluminum-extracted and obtains high added value material.Obtained SBA-15 mesopore molecular sieve also contains Al in composition, and has mesoporous, micropore double-pore structure.

Description

SBA-15 mesopore molecular sieve and preparation method and application and flyash produce aluminium oxide and SBA- The method of 15 mesopore molecular sieves
Technical field
Field is utilized the present invention relates to flyash acid system residue of aluminum-extracted, and in particular to flyash acid system residue of aluminum-extracted is made SBA-15 mesopore molecular sieve, and the method for the SBA-15 mesopore molecular sieve and the application of the SBA-15 mesopore molecular sieve are prepared, There are also the methods of flyash production aluminium oxide and SBA-15 mesopore molecular sieve.
Background technique
Flyash is one of maximum industrial solid castoff of China's current emissions amount, and annual emissions are up to 300,000,000 tons or more. The bulk deposition of flyash not only land occupation resource and causes serious harm to natural ecological environment.In addition currently, I State's energy consumption is still based on coal.With the development of economy, the discharge amount of flyash is in increase trend year by year.By fine coal Ash is turned waste into wealth, and can not only alleviate influence of the flyash to environment, but also can be realized energy-saving and emission-reduction, is sent out society and harmonious economy Exhibition is advantageous.
In the practical application of total utilization of PCA, one kind is to be applied to foundation engineering and agricultural as raw material Field etc., such as the raw material as construction material, soil improvement etc.;Another kind of is by certain process, from flyash The middle product for extracting high utility value.But flyash is applied in building trade, and the technology content of utility value is not high, without abundant Available maximization is not achieved in the potential for excavating flyash, therefore, is with the development and application that high value added product is guiding One direction of total utilization of PCA future development.
Currently, can be using aluminous fly-ash as raw material, using " one step acid extracting of joint removal of impurities " technique extraction and application fine coal Aluminium oxide in ash, but generate the residue that acid system mentions aluminium again simultaneously, severe handling problems are equally also faced, if mishandling It then will form new solid waste, form secondary pollution.
" white clay " is commonly called as using the residue that acid system proposes aluminium generation.Using aluminous fly-ash as raw material, 1,000,000 tons of Al of every production2O3 About 1,300,000 tons of white clay will be discharged.Regulation in " the aluminium industry access condition " newly revised for 2012 according to Ministry of Industry and Information, creates and utilizes The solid waste comprehensive utilization ratio of aluminous fly-ash production alumina system must reach 96% or more.Therefore high-alumina fly is realized The high-efficiency resource recycling of coal ash residue of aluminum-extracted --- white clay is most important.
But mesopore molecular sieve mostly is prepared by raw material of flyash disclosed in the prior art.And general mesopore molecular sieve is full Si Molecular sieve, and the hole of only mesoporous scale.
CN103818920A discloses a kind of method for preparing Si-Al ordered mesoporous molecular sieve, wherein includes: with thermoelectricity The discarded flyash of factory is that raw material abstraction obtains the solution containing silicon and aluminium, and using CTAB as template, second alcohol and water is added in room The lower rapid synthesis basic products of temperature are placed in calcining in Muffle furnace and remove template, obtain product after cooling;Wherein, the CTAB, water, The molar ratio of sial total amount is (0.4-0.6): (300-500): (50-60): 1 in ethyl alcohol and solution.It is further open: extraction silicon Silicon source is that 550-600 DEG C of calcining 1-2h is carried out after mixing flyash and NaOH, grinds and mixes with water after cooling and isolates again Supernatant is as silicon and aluminum source solution;Then silicon and aluminum source solution is added in CTAB, water, ethyl alcohol and obtains mixed solution, adopted and be adjusted with acid The pH of mixed solution is 9-10, stirs to get white solid.The method of this method treated coal ash is alkali fusion, and high temperature is needed to forge It burns, energy consumption is big, and technique is not green;And the method being adjusted with acid obtains mesopore molecular sieve, rather than the method for hydrothermal crystallizing.The hair The bright structure type without the open mesopore molecular sieve obtained, does not also disclose the structure in the hole having.
CN101381086A discloses a kind of preparation method of Si-MCM-41 mesopore molecular sieve, comprising: 1) flyash is added The concentrated sulfuric acid is stirred to react 2h at room temperature and obtains the first reaction system;2) be dissolved in water the first reaction system, solution temperature be 85~ 90℃;First reaction system produces Al2(SO4)3And impurity, it is centrifugated out filtrate Al2(SO4)3With other impurities and wash residual Then the NaOH solution of excess 4M is added in filtrate, reacts 30min under 120 DEG C of oil baths, obtains the second reaction system for slag; 3) the second reaction system is centrifugated, filter residue is discarded after washing, collected centrifugate and obtain Na2SiO3Solution;4) suitable template is taken Agent, after adding ethanol in proper amount and water to dissolve, by Na2SiO3Solution is added thereto, and is stirred 10min, is obtained mixed solution;5) sulfuric acid is used The pH value of mixed solution is adjusted, until white precipitate is generated in solution, containing the Si-MCM-41 with template points in the white precipitate Son sieve then proceedes to stirring 1h, stands 1h;6) mixed solution is filtered, obtains the Si-MCM-41 molecule with template Sieve, and dried under the conditions of 100 DEG C;7) the Si-MCM-41 molecular sieve with template is placed at 550 DEG C and burns up template, Up to Si-MCM-41 mesopore molecular sieve.Step 1) is first passed through in this method and flyash processing 2) is separated into filtrate Al2 (SO4)3And residue, then filtrate addition NaOH solution is reacted and isolates Na therein again2SiO3Solution divides for synthesizing Son sieve.And during synthesis of molecular sieve, this method is using sulphur acid for adjusting pH value until generating white precipitate in solution and obtaining It is not the synthetic method of hydrothermal crystallizing to molecular sieve.As can be seen that this method is by step 1) and 2) obtained filtrate Al2 (SO4)3It is further utilized, without handling residue;And the method being adjusted with acid is made to obtain mesopore molecular sieve.
CN103172080A discloses the preparation method of mesopore molecular sieve MCM-48 a kind of, using single template CTAB, mentions It takes the effective component in flyash as silicon source, under the action of Ethanol activation, MCM- is synthesized with hydro-thermal method under alkaline medium 48, comprising: 1) mixture that siliceous supernatant, template CAB, dehydrated alcohol and water form is placed in reactor, in 30-40 It is slowly stirred at DEG C until all dissolving, after reacting 2-3h, the pH that mixed liquor is adjusted with sulfuric acid solution is 10-11, continues to stir 2-3h obtains white gels;2) gained white gels are placed in a kettle, controlled at 100-110 DEG C, crystallization 60-72h, after reaction, filtration washing, drying obtain pulverulent solids, and 500 DEG C of roasting 5h obtain MCM-48 sample.The party Method extract flyash in effective component as silicon source specific method as recorded in embodiment 1: first by flyash with 20% HCl treatment, and wash to neutral, drying, it is then contacted with NaOH and siliceous supernatant is obtained by filtration.This only uses dilute salt Acid cleans flyash, de-iron is removed, without reference to the processing method of acid system residue of aluminum-extracted.
CN103861556A discloses the preparation method of fly ash base SBA-15 a kind of, comprising: (1) mixes flyash and alkali It is melted after conjunction, it is cooling, obtain mixture;(2) distilled water dissolution is added in mixture, it is stand-by to filter to take supernatant, wherein on Clear liquid is aluminosilicate solution;(3) surfactant P123 is dissolved in distilled water, adjusting pH is acidity, is sufficiently stirred, so Aging afterwards is filtered, washed, dries;(4) material calcination by step (3) after dry, obtains powdered mesoporous material powder after cooling Coal ash base SBA-15.The Kong Rongwei 0.6-0.9cm of the mesoporous material disclosed3/ g, specific surface area are 370~810m3/ g, Aperture is 5-8nm.Wherein flyash takes alkali fusion to handle, and needing high-temperature calcination, energy consumption is high without reference to acid system residue of aluminum-extracted Processing, and describe in the preparation, do not have to the harsh conditions such as hydro-thermal.
The coal ash for manufacturing of the prior art needs the alkali fusion of high-temperature calcination to react for the method for mesoporous material, and energy consumption is high.For How treated coal ash acid system residue of aluminum-extracted there is no providing methods for synthesising mesoporous molecular sieve.How flyash acid system is utilized Residue of aluminum-extracted (" white clay ") produces the mesopore molecular sieve of high added value, and realizes that the waste material of " white clay " is eliminated, and needs suitable side Method.
Summary of the invention
The problem of how preparing mesopore molecular sieve the purpose of the present invention is to solve flyash acid system residue of aluminum-extracted, provides SBA-15 mesopore molecular sieve and its preparation method and application and flyash production aluminium oxide and SBA-15 mesopore molecular sieve Method, containing there is micropore, mesoporous double-pore structure on aluminium oxide and structure in the composition of the SBA-15 mesopore molecular sieve.Jie Porous molecular sieve can use the synthesis of flyash acid system residue of aluminum-extracted, not only reduce white clay stockpiling, but also realize production high added value Mesopore molecular sieve improves the utility value of flyash acid system residue of aluminum-extracted or even flyash.
To achieve the goals above, first aspect present invention provides a kind of SBA-15 mesopore molecular sieve, wherein mesoporous with this On the basis of the gross weight of molecular sieve, which contains the Al of 10~20 weight %2O3, the SiO of 80~90 weight %2
Preferably, the mesopore molecular sieve contains micropore, and micro pore volume accounts for the 10 of the total pore volume of the mesopore molecular sieve ~20 volume %.
Preferably, mesoporous 0.75~0.82cm of Kong Rongwei of the mesopore molecular sieve3/ g, the micropore of the mesopore molecular sieve 0.25~0.4cm of Kong Rongwei3/g。
Preferably, the specific surface area of the mesopore molecular sieve is 690~870m2/g;The aperture of the mesopore molecular sieve is 6 ~10nm, the average particle size particle size of the mesopore molecular sieve are 12~18nm.
Preferably, the SBA-15 mesopore molecular sieve is made by flyash acid system residue of aluminum-extracted.
Second aspect of the present invention provides the preparation method of SBA-15 mesopore molecular sieve of the invention, this method comprises:
(1) flyash acid system residue of aluminum-extracted, alkali and water are mixed and carries out alkali soluble reaction, and obtained product is filtered Obtain filtrate;
(2) filtrate progress pH is adjusted to acidity, and with polyethylene oxide-polypropylene oxide-polyethylene oxide three Block copolymer is configured to synthesis mother liquid;
(3) synthesis mother liquid is put into autoclave, hydrothermal crystallizing reaction is carried out under heating, pressurized conditions, is obtained SBA-15 mesopore molecular sieve.
Preferably, in step (3), hydrothermal crystallizing reaction temperature be 110~130 DEG C, hydrothermal crystallizing reaction pressure be 2~ 6MPa, hydrothermal crystallizing time are 24~72h.
Third aspect present invention provides the application of SBA-15 mesopore molecular sieve of the invention in catalysis reaction and absorption.
Fourth aspect present invention provides the method for a kind of flyash production aluminium oxide and SBA-15 mesopore molecular sieve, this method It include: that flyash progress acid system is mentioned aluminium to obtain flyash acid system residue of aluminum-extracted and aluminium oxide;By flyash acid system residue of aluminum-extracted SBA-15 mesopore molecular sieve is prepared by means of the present invention.
Through the above technical solutions, the present invention uses flyash acid system residue of aluminum-extracted for raw material, with alkali soluble reaction and hydro-thermal Crystallization combines, and flyash acid system residue of aluminum-extracted may be implemented, SBA-15 mesopore molecular sieve is prepared, to utilize powder Coal ash acid system residue of aluminum-extracted simultaneously obtains high added value material.It is simultaneously total silicon group compared to conventional SBA-15 mesopore molecular sieve At the SBA-15 mesopore molecular sieve that the present invention obtains also contains Al in composition, and has mesoporous, micropore double-pore structure, has Good application prospect.
Detailed description of the invention
Fig. 1 is the small angle XRD spectra of SBA-15 mesopore molecular sieve provided by the invention;
Fig. 2 is nitrogen adsorption-desorption isotherm figure of SBA-15 mesopore molecular sieve provided by the invention;
Fig. 3 is the graph of pore diameter distribution of SBA-15 mesopore molecular sieve provided by the invention;
Fig. 4 is that the TEM of SBA-15 mesopore molecular sieve provided by the invention schemes;
Fig. 5 is the flow diagram that flyash acid system residue of aluminum-extracted of the invention prepares SBA-15 mesopore molecular sieve.
Specific embodiment
The endpoint of disclosed range and any value are not limited to the accurate range or value herein, these ranges or Value should be understood as comprising the value close to these ranges or value.For numberical range, between the endpoint value of each range, respectively It can be combined with each other between the endpoint value of a range and individual point value, and individually between point value and obtain one or more New numberical range, these numberical ranges should be considered as specific open herein.
One aspect of the present invention provides a kind of SBA-15 mesopore molecular sieve, wherein on the basis of the gross weight of the mesopore molecular sieve, The mesopore molecular sieve contains the Al of 10~20 weight %2O3, the SiO of 80~90 weight %2
For conventional SBA-15 mesopore molecular sieve using ethyl orthosilicate as Material synthesis, it is SiO that group, which is helped,2.Of the invention Also contain the Al of above-mentioned content in the composition of SBA-15 mesopore molecular sieve2O3.SBA- of the invention can be determined by elemental analysis The composition of 15 mesopore molecular sieves.Preferably, in SBA-15 mesopore molecular sieve of the invention, Al2O3: SiO2Weight ratio can be 1:(5~8.5).SBA-15 mesopore molecular sieve of the invention with this feature can have better application prospect.Furthermore originally Also flyash acid system residue of aluminum-extracted is come from, can be containing a small amount of other substances in the SBA-15 mesopore molecular sieve of invention TiO2、CaO、Fe2O3、K2O, SrO or SO3, but the performance of SBA-15 mesopore molecular sieve is not influenced.
SBA-15 mesopore molecular sieve of the invention can pass through small its crystal structure of angle XRD analysis.Such as the small angle XRD of Fig. 1 Shown in spectrogram, it is 0.8 ° of characteristic diffraction peak for the last one nearby occur in 2 θ, corresponds to (100) crystal face of molecular sieve SBA-15, Occur two weaker characteristic diffraction peaks between 1.2 °~2 °, (110) and (200) for respectively corresponding molecular sieve SBA-15 are brilliant Face is the characteristic diffraction peak of typical two-dimentional hexagonal hole road structure, thus proves that molecular sieve of the invention is with SBA-15 points Son sieves the mesopore molecular sieve of typical framework characteristic, and the SBA-15 mesopore molecular sieve has preferable crystallinity and the degree of order.
Further, SBA-15 mesopore molecular sieve of the invention has micropore, mesoporous double-pore structure.SBA-15 of the invention Mesopore molecular sieve is through N2Absorption/desorption test, obtained N2Absorption/desorption isothermal curve is as shown in Fig. 2, the hole that BJH is calculated Diameter distribution map is as shown in Figure 3.Show that this molecular sieve has typical IV type isothermal curve in IUPAC classification from Fig. 2, is mesoporous knot The characteristic feature of structure.The curve is in relative pressure p/p0There is apparent mutation between=0.4~0.8, be in H1 type hysteresis loop, this is existing As if as caused by capillary condensation.It can be seen that from the graph of pore diameter distribution of Fig. 3, SBA-15 mesopore molecular sieve of the invention has The meso-hole structure of high-sequential, uniform pore-size distribution and regular duct.Preferably, the mesopore molecular sieve contains micropore, Micro pore volume accounts for 10~20 volume % of the total pore volume of the mesopore molecular sieve.It is highly preferred that Jie of the mesopore molecular sieve Kong Kongrong is 0.75~0.82cm3/ g, the Micropore volume of the mesopore molecular sieve are 0.25~0.4cm3/g.Further preferably, The specific surface area of the mesopore molecular sieve is 690~870m2/g.According to the classification of IUPAC, hole of the aperture less than 2nm is micropore, Aperture is mesoporous between 2nm and 50nm.
SBA-15 mesopore molecular sieve of the invention can be with further progress tem observation.As shown in Fig. 4 a, 4b, observe The channel pore array structure of SBA-15 mesopore molecular sieve.Fig. 4 c, 4d show SBA-15 mesopore molecular sieve of the invention in (100) side To six side's images and striated image, show SBA-15 mesopore molecular sieve of the invention have typical high-sequential two Hexagonal phase structure is tieed up, the mesoporous pore size and average particle size particle size of SBA-15 mesopore molecular sieve of the invention can be obtained by TEM figure.It is preferred that Ground, the aperture of the mesopore molecular sieve are 6~10nm, and the average particle size particle size of the mesopore molecular sieve is 12~17nm.
Preferably, the SBA-15 mesopore molecular sieve is made by flyash acid system residue of aluminum-extracted.
Second aspect of the present invention provides the preparation method of SBA-15 mesopore molecular sieve of the invention, as shown in figure 5, this method Include:
(1) flyash acid system residue of aluminum-extracted, alkali and water are mixed and carries out alkali soluble reaction, and obtained product is filtered Obtain filtrate;
(2) filtrate progress pH is adjusted to acidity, and with polyethylene oxide-polypropylene oxide-polyethylene oxide three Block copolymer is configured to synthesis mother liquid;
(3) synthesis mother liquid is put into autoclave, hydrothermal crystallizing reaction is carried out under heating, pressurized conditions, is obtained SBA-15 mesopore molecular sieve.
In the present invention, using flyash acid system residue of aluminum-extracted as raw material.The flyash acid system residue of aluminum-extracted, which can be, to be come from Residue of the flyash of coal-burning power plant after acidity extraction aluminium oxide therein, general composition may include: 12~15 weights Measure the Al of %2O3, 70~80 weight % SiO2, 0~0.5 weight % SO3, 0~0.5 weight % K2O, 0~0.6 weight % CaO, 2~6 weight % TiO2, 0~1 weight % Fe2O3, 0~0.1 weight % SrO and 0~5 weight % other Substance.
In the present invention, the flyash acid system residue of aluminum-extracted passes through XRD analysis, it can be seen that described compared to flyash The low activities component such as mullite, quartz, anatase is further enriched in flyash acid system residue of aluminum-extracted, and Fe, Ca etc. are acid-soluble miscellaneous Matter is reduced.
According to the present invention, step (1) by add alkali alkali soluble react can in activating fly ash acid system residue of aluminum-extracted silicon, Aluminium element, treated coal ash acid system residue of aluminum-extracted obtain the filtrate for being suitble to synthesis SBA-15 mesopore molecular sieve.The flyash acid As long as each plant demand of method residue of aluminum-extracted, alkali and water is able to satisfy the needs of the alkali soluble reaction, it is preferable that in step (1) In, the mass ratio of the flyash acid system residue of aluminum-extracted, alkali and water is 100:(60~84): (40~60).
According to the present invention, the condition that alkali soluble is reacted in step (1), which meets to obtain, is suitble to synthesis SBA-15 mesopore molecular sieve Filtrate.Preferably, alkali soluble reaction temperature is 80~100 DEG C, and the alkali soluble reaction time is 20~40min.
According to the present invention, in step (1) preferably, in the filtrate, the SiO containing 35~55g/L2, 6~10g/L's Al2O3
According to the present invention, in step (1) preferably, the alkali is highly basic, preferably sodium hydroxide and/or potassium hydroxide.
According to the present invention, synthesis mother liquid needed for hydrothermal crystallizing reaction of the step (2) for further preparation steps (3). Preferably, in step (2), the pH adjusts pH=3~5 for making the filtrate.It is preferred that adjust can be by institute by the pH Show and hydrochloric acid, sulfuric acid or nitric acid are added in filtrate.
In the present invention, polyethylene oxide-polypropylene oxide-polyethylene oxide triblock copolymer in step (2) (P123, PEO-PPO-PEO) it is used as the template of synthesis SBA-15 mesopore molecular sieve, can be commercially available, as BASF Corp. of Germany produces P123.Preferably, relative to 100 parts by weight SiO in the filtrate2, polyethylene oxide-polypropylene oxide-polycyclic oxygen second The additional amount of alkane triblock copolymer is 95~120 parts by weight.
According to the present invention, the process of preparation described in step (2) can be polyethylene oxide-polypropylene oxide-polycyclic Oxidative ethane triblock copolymer is added in the filtrate after pH is adjusted, and is stirred 8~12h at 30~40 DEG C, then obtains The synthesis mother liquid being configured to.
According to the present invention, step (3) carries out hydrothermal crystallizing reaction, prepares SBA-15 by the synthesis mother liquid that step (2) obtains Molecular sieve.The synthesis mother liquid can be put into closed autoclave, such as be poured into the stainless steel of polytetrafluoroethyllining lining The hydrothermal crystallizing reaction is carried out in reaction kettle.Under preferable case, hydrothermal crystallizing reaction temperature is 110~130 DEG C, hydrothermal crystallizing Reaction pressure is 2~6MPa, and the hydrothermal crystallizing time is 24~72h.
In the present invention, the hydrothermal crystallizing can also include that the product that will be obtained successively is filtered, washes after reaction It washs, drying and calcination, obtains SBA-15 mesopore molecular sieve powder.Wherein colloid deionization can will be obtained by filtration in washing It is washed to neutrality.Drying can carry out 2~4h in an oven at 90~100 DEG C.Calcining can carry out 4 at 500~600 DEG C ~8h, wherein heating rate can be 3~6 DEG C/min.
In the present invention, combined using alkali soluble reaction-hydrothermal crystallizing reaction, flyash is prepared with above-mentioned for realization The SBA-15 mesopore molecular sieve of the Nomenclature Composition and Structure of Complexes feature.
Third aspect present invention provides the application of SBA-15 mesopore molecular sieve of the invention in catalysis reaction and absorption.It can To have broad application prospects in fields such as catalysis, separation, biology and nano materials.
Fourth aspect present invention provides the method for a kind of flyash production aluminium oxide and SBA-15 mesopore molecular sieve, this method It include: that flyash progress acid system is mentioned aluminium to obtain flyash acid system residue of aluminum-extracted and aluminium oxide;By flyash acid system residue of aluminum-extracted SBA-15 mesopore molecular sieve is prepared by means of the present invention.
It may be implemented to utilize flyash by above-mentioned process, production obtains aluminium oxide and mesoporous point of SBA-15 Son sieve.
The present invention will be described in detail by way of examples below.
In following embodiment, the crystal structure of molecular sieve obtained is measured by small angle XRD analysis, uses German Bruker The D8ADVANCE of company, test sweep speed are 0.5 ° -5 °/min;
The pore structure of molecular sieve obtained passes through N2Adsorption method measurement, uses Micromeritics company of the U.S. 2020 physical adsorption appearance of ASAP, adsorbing medium N2
The mesoporous pore size and average particle size particle size of molecular sieve obtained are measured by TEM, use the JEM of Japanese JEOL company ARM200F spherical aberration corrects transmission electron microscope, observes after sample is placed on copper mesh ultrasonic disperse in ethanol;
The composition of molecular sieve obtained is measured by X-fluorescence elemental analysis, uses the ZSX of Japanese Rigaku company PrimusX ray fluorescence spectrometer.
The flyash acid system residue of aluminum-extracted that above embodiments use is changed from Shenhua Zhungeer Energy Co., Ltd It is as shown in table 1 to learn composition:
Table 1
Embodiment 1
(1) by flyash acid system residue of aluminum-extracted, NaOH and water, it is that 100:60:40 is mixed according to mass ratio, then exists Alkali soluble is carried out at 95 DEG C and reacts 30min, and the product then obtained is filtered, and is obtained filtrate, is contained in analysis measurement filtrate The SiO of 35g/L2, the Al of 6g/L2O3
(2) HCl of 2mol/L is added into filtrate, carries out pH and adjust the pH of filtrate to be 3;Then it is added according to 1L filtrate The P123 of 33g, continuously stirs 10h at 35 DEG C, and preparation obtains synthesis mother liquid;
(3) synthesis mother liquid is put into the stainless steel cauldron of polytetrafluoroethyllining lining, hydrothermal crystallizing is carried out at 110 DEG C React 48h;Then product is filtered to obtain colloid, spends ion-cleaning to neutrality, 3h then is dried at 95 DEG C; It places into and is warming up to 550 DEG C in calcining furnace with 5 DEG C/min and carries out calcining 6h, obtain molecular sieve powder.
Obtained molecular sieve powder is subjected to small angle XRD test, obtained spectrogram is as shown in Figure 1, be wherein 0.8 ° in 2 θ Nearby there is the characteristic diffraction peak of the last one, correspond to (100) crystal face of molecular sieve SBA-15, occurs two between 1.2 °~2 ° Weaker characteristic diffraction peak respectively corresponds (110) and (200) crystal face of molecular sieve SBA-15, is typical two-dimentional hexagonal hole The characteristic diffraction peak of road structure shows that the molecular sieve has the material framework characteristic of SBA-15 molecular sieve.
Obtained molecular sieve powder is subjected to N2Absorption/desorption test, obtained N2Absorption/desorption isothermal curve such as Fig. 2 institute Show, the graph of pore diameter distribution that BJH is calculated is as shown in Figure 3.Obtained pore structure data are shown in Table 2.
Obtained molecular sieve powder is subjected to tem observation, as shown in Figure 4.As shown in Fig. 4 a, 4b, observe that SBA-15 is situated between The channel pore array structure of porous molecular sieve.Fig. 4 c, 4d show SBA-15 mesopore molecular sieve of the invention in six sides in (100) direction Image and striated image show that SBA-15 mesopore molecular sieve of the invention has the two-dimentional hexagonal phase of typical high-sequential Structure can be obtained the mesoporous pore size and average particle size particle size of SBA-15 mesopore molecular sieve by TEM figure, the results are shown in Table 2.
Embodiment 2
(1) by flyash acid system residue of aluminum-extracted, KOH and water, it is that 100:84:40 is mixed according to mass ratio, then exists Alkali soluble is carried out at 100 DEG C and reacts 40min, and the product then obtained is filtered, and is obtained filtrate, is contained in analysis measurement filtrate The SiO of 45g/L2, the Al of 10g/L2O3
(2) HNO of 2mol/L is added into filtrate3, carry out pH and adjust the pH of filtrate to be 5;Then it is added according to 1L filtrate The P123 of 43g, continuously stirs 10h at 35 DEG C, and preparation obtains synthesis mother liquid;
(3) synthesis mother liquid is put into the stainless steel cauldron of polytetrafluoroethyllining lining, hydrothermal crystallizing is carried out at 110 DEG C React 48h;Then product is filtered to obtain colloid, spends ion-cleaning to neutrality, 3h then is dried at 95 DEG C; It places into and is warming up to 550 DEG C in calcining furnace with 5 DEG C/min and carries out calcining 6h, obtain molecular sieve powder.
Obtained molecular sieve powder is subjected to small angle XRD test, shows that the molecular sieve has the material of SBA-15 molecular sieve Framework characteristic.
Obtained molecular sieve powder is subjected to N2Absorption/desorption test, obtained pore structure data are shown in Table 2.
Obtained molecular sieve powder is subjected to tem observation, the mesoporous pore size and average grain ruler of SBA-15 mesopore molecular sieve It is very little to the results are shown in Table 2.
Embodiment 3
(1) by flyash acid system residue of aluminum-extracted, NaOH and water, it is that 100:60:40 is mixed according to mass ratio, then exists Alkali soluble is carried out at 95 DEG C and reacts 30min, and the product then obtained is filtered, and is obtained filtrate, is contained in analysis measurement filtrate The SiO of 40g/L2, the Al of 8g/L2O3
(2) H of 2mol/L is added into filtrate2SO4, carry out pH and adjust the pH of filtrate to be 2.4;Then add according to 1L filtrate The P123 for entering 38g, continuously stirs 10h at 35 DEG C, and preparation obtains synthesis mother liquid;
(3) synthesis mother liquid is put into the stainless steel cauldron of polytetrafluoroethyllining lining, hydrothermal crystallizing is carried out at 110 DEG C React 48h;Then product is filtered to obtain colloid, spends ion-cleaning to neutrality, 3h then is dried at 95 DEG C; It places into and is warming up to 550 DEG C in calcining furnace with 5 DEG C/min and carries out calcining 6h, obtain molecular sieve powder.
Obtained molecular sieve powder is subjected to small angle XRD test, shows that the molecular sieve has the material of SBA-15 molecular sieve Framework characteristic.
Obtained molecular sieve powder is subjected to N2Absorption/desorption test, obtained pore structure data are shown in Table 2.
Obtained molecular sieve powder is subjected to tem observation, the mesoporous pore size and average grain ruler of SBA-15 mesopore molecular sieve It is very little to the results are shown in Table 2.
Comparative example 1
(1) by flyash acid system residue of aluminum-extracted, NaOH and water, it is that 100:60:40 is mixed according to mass ratio, then exists Alkali soluble is carried out at 95 DEG C and reacts 30min, and the product then obtained is filtered, and is obtained filtrate, is contained in analysis measurement filtrate The SiO of 35g/L2, the Al of 6g/L2O3
(2) P123 of 33g is added according to 1L filtrate, obtains mixed solution;Mixed solution is added in the HCl of 2mol/L to adjust PH is 10, is unable to get synthesis colloid, can not produce molecular sieve.
Comparative example 2
(1) by flyash acid system residue of aluminum-extracted, NaOH and water, it is that 100:60:40 is mixed according to mass ratio, then exists Alkali soluble is carried out at 95 DEG C and reacts 30min, and the product then obtained is filtered, and is obtained filtrate, is contained in analysis measurement filtrate The SiO of 35g/L2, the Al of 6g/L2O3
(2) P123 of 33g is added according to 1L filtrate, obtains mixed solution;Mixed solution is added in the HCl of 2mol/L to adjust PH is 3, is sufficiently stirred at 35~40 DEG C, after standing aging for 24 hours in 95 DEG C of baking ovens, is filtered, washed to neutrality, then 95 3h is dried at DEG C;It places into and is warming up to 550 DEG C in calcining furnace with 5 DEG C/min and carries out calcining 6h, obtain molecular sieve powder.
Obtained molecular sieve powder is analyzed, the results are shown in Table 2.
Comparative example 3
(1) flyash acid system residue of aluminum-extracted and NaOH are mixed according to mass ratio for 100:60, is then calcined at 550 DEG C 2h grinds after cooling and mixes with water (flyash acid system residue of aluminum-extracted: mass ratio=100:40 of water).Since to mention aluminium residual for acid system Slag will form a large amount of hydration SiO during adding the leaching of alkaline sintering pulp water2Gel precipitation not will form supernatant, can only obtain suspension Liquid;
(2) HCl of 2mol/L is added into suspension, adjusting pH value is 3;Then the P123 of 33g is added according to 1L filtrate, 10h is continuously stirred at 35 DEG C, preparation obtains synthesis mother liquid;
(3) synthesis mother liquid is put into the stainless steel cauldron of polytetrafluoroethyllining lining, hydrothermal crystallizing is carried out at 110 DEG C React 48h;Then product is filtered to obtain colloid, spends ion-cleaning to neutrality, 3h then is dried at 95 DEG C; It places into and is warming up to 550 DEG C in calcining furnace with 5 DEG C/min and carries out calcining 6h, obtain molecular sieve powder.
Obtained molecular sieve powder is analyzed, the results are shown in Table 2.
Table 2
Number Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 2 Comparative example 3
Al2O3, weight % 10.2 13.5 15.7 9.2 0
SiO2, weight % 85.9 82.4 80.2 84.2 82.6
Specific surface area, m2/g 694.7 865.4 744.9 644.4 420.6
Total pore volume, cm3/g 0.76 0.75 0.78 0.53 0.76
Micropore volume, cm3/g 0.25 0.32 0.4 0.03 0.5
Mesoporous Kong Rong, cm3/g 0.75 0.78 0.82 0.89 0.78
Micro pore volume accounting, v% 12 14 18 10 9
Aperture, nm 6 8 10 8 7
Particle size, nm 12.5 15.6 16.8 57.4 89.7
Can be seen that the present invention from the data of embodiment and table 2 may be implemented to synthesize using flyash acid system residue of aluminum-extracted SBA-15 mesopore molecular sieve, SBA-15 mesopore molecular sieve composition contains aluminium oxide, and has mesoporous, micropore diplopore in pore structure Structure.
The preparation process shown from embodiment can be seen that flyash acid system residue of aluminum-extracted preparation SBA- provided by the invention Flyash acid system residue of aluminum-extracted is handled to obtain and is suitble to mesoporous point by the method for 15 mesopore molecular sieves using alkali soluble reaction first The filtrate of son sieve synthesis, then adjusts and is configured to synthesis mother liquid, it is mesoporous to obtain SBA-15 finally by the method for hydrothermal crystallizing Molecular sieve, alkali soluble reaction and hydrothermal crystallizing reaction, which are combined to realize to obtain, has above-mentioned composition characteristic and double-pore structure SBA-15 mesopore molecular sieve.
It the use of alkali soluble reaction bonded prior art tune filtrate is alkalinity in comparative example 1, rather than hydrothermal crystallizing reacts, no Mesopore molecular sieve can be synthesized.
The use of alkali soluble reaction bonded prior art tune filtrate is acidity, but stand aging at 95 DEG C in comparative example 2, closes Do not have the pore structure of SBA-15 mesopore molecular sieve of the invention at the mesopore molecular sieve gone out.
It in comparative example 3, is reacted using alkali fusion reaction bonded hydrothermal crystallizing, composition is without aerobic in obtained mesopore molecular sieve Change aluminium, and cannot also have the SBA-15 mesopore molecular sieve of pore structure of the invention.
Further, using method provided by the invention, it can handle flyash and utilized to obtain aluminium oxide and SBA- 15 mesopore molecular sieves.
The preferred embodiment of the present invention has been described above in detail, and still, the present invention is not limited thereto.In skill of the invention In art conception range, can with various simple variants of the technical solution of the present invention are made, including each technical characteristic with it is any its Its suitable method is combined, and it should also be regarded as the disclosure of the present invention for these simple variants and combination, is belonged to Protection scope of the present invention.

Claims (11)

1. a kind of SBA-15 mesopore molecular sieve, which is characterized in that on the basis of the gross weight of the mesopore molecular sieve, the mesopore molecular sieve Al containing 10~20 weight %2O3, the SiO of 80~90 weight %2
2. SBA-15 mesopore molecular sieve according to claim 1, wherein the mesopore molecular sieve contains micropore, porous body Product accounts for 10~20 volume % of the total pore volume of the mesopore molecular sieve.
3. SBA-15 mesopore molecular sieve according to claim 1 or 2, wherein the mesoporous Kong Rongwei of the mesopore molecular sieve 0.75~0.82cm3/ g, the Micropore volume of the mesopore molecular sieve are 0.25~0.4cm3/g。
4. SBA-15 mesopore molecular sieve described in any one of -3 according to claim 1, wherein the ratio of the mesopore molecular sieve Surface area is 690~870m2/g;The aperture of the mesopore molecular sieve is 6~10nm, the average grain ruler of the mesopore molecular sieve Very little is 12~18nm.
5. SBA-15 mesopore molecular sieve described in any one of -4 according to claim 1, wherein the SBA-15 mesoporous molecular Sieve is made by flyash acid system residue of aluminum-extracted.
6. the preparation method of SBA-15 mesopore molecular sieve described in any one of claim 1-5, this method comprises:
(1) flyash acid system residue of aluminum-extracted, alkali and water are mixed and carries out alkali soluble reaction, and obtained product is filtered to obtain Filtrate;
(2) filtrate progress pH is adjusted to acidity, and with polyethylene oxide-polypropylene oxide-polyethylene oxide three block Copolymer is configured to synthesis mother liquid;
(3) synthesis mother liquid is put into autoclave, hydrothermal crystallizing reaction is carried out under heating, pressurized conditions, obtains SBA- 15 mesopore molecular sieves.
7. according to the method described in claim 6, wherein, in step (1), the flyash acid system residue of aluminum-extracted, alkali and water Mass ratio be 100:(60~84): (40~60);
Preferably, the alkali is highly basic, preferably sodium hydroxide and/or potassium hydroxide;
Preferably, alkali soluble reaction temperature is 80~100 DEG C, and the alkali soluble reaction time is 20~40min;
Preferably, in the filtrate, the SiO containing 35~55g/L2, the Al of 6~10g/L2O3
8. method according to claim 6 or 7, wherein in step (2), the pH adjusts the pH=3 for making the filtrate ~5;
Preferably, relative to 100 parts by weight SiO in the filtrate2, polyethylene oxide-polypropylene oxide-polyethylene oxide three The additional amount of block copolymer is 95~120 parts by weight.
9. method according to claim 6 or 7, wherein in step (3), hydrothermal crystallizing reaction temperature is 110~130 DEG C, hydrothermal crystallizing reaction pressure is 2~6MPa, and the hydrothermal crystallizing time is 24~72h.
10. application of the SBA-15 mesopore molecular sieve described in any one of claim 1-5 in catalysis reaction and absorption.
11. a kind of method of flyash production aluminium oxide and SBA-15 mesopore molecular sieve, this method comprises: flyash is carried out acid Method mentions aluminium and obtains flyash acid system residue of aluminum-extracted and aluminium oxide;By flyash acid system residue of aluminum-extracted by appointing in claim 6-9 SBA-15 mesopore molecular sieve is prepared in method described in meaning one.
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