CN101502976A - Method for preparing bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design and equipment combination for realizing the method - Google Patents
Method for preparing bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design and equipment combination for realizing the method Download PDFInfo
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- CN101502976A CN101502976A CNA2008100081484A CN200810008148A CN101502976A CN 101502976 A CN101502976 A CN 101502976A CN A2008100081484 A CNA2008100081484 A CN A2008100081484A CN 200810008148 A CN200810008148 A CN 200810008148A CN 101502976 A CN101502976 A CN 101502976A
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Abstract
The invention provides a method of preparing bamboo wood shaving crushed aggregate mould pressing stereo ridge design sheet and an equipment combination for realizing the method. The process method comprises the following steps of A material spreading, B edge clipping, C preloading, D delivering and E hot press molding. Equipment for realizing the process method comprises a paving machine, a slab transmission zone, a flat pre-press machine and more than one single opening hot press. A trolley is arranged between front end of the single opening hot press and the slab transmission zone. The fixed multi-head paving machine paves intermittently, and the slab transmission zone synchronously works with the paving machine intermittently. The flat pre-press machine pre-presses intermittently, and a crossbar edge absorbing machine synchronously works intermittently with the pre-press machine. The paving and the pre-pressing are matched with each other intermittently. The technical scheme can effectively solve the process hard problem that the slab fracture easily appears during the continuous pre-pressing of the production of thin crushed aggregate pallet boards. Produced products accord with the relative requirements of the national standard and have the advantages of good quality and high qualified rate. Raw materials are saved, and the cost is lowered.
Description
Technical field
This invention relates to a kind of new technology of producing moulding plate, belongs to particieboard (particle) processing technique field.Particularly, the present invention relates to a kind of preparation method of bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design and realize the equipment combination of this method.
Background technology
The slab of domestic existing production particieboard (flakeboard) or fiberboard (fibre-bearing moulded door skin) and mask-making technology have following three kinds of modes:
The one, the method that the stationary forming station utilization of the many spreading heads of employing is mated formation continuously, its slab transport tape continuous motion, the blanket that is shaped is by to rolling the continuous precompressed of precompressed or multiple roll endless belt, and transversal acceleration output precompressed slab is sent into single or multiple lift hot press hot pressing postforming sheet; The 2nd, become base, continuous hot-press (roll extrusion, band are pressed) to become sheet material continuously; The 3rd, movable type is mated formation and is directly imported hot pressing making sheet, and this method yields poorly, and is unfavorable for compression molding.And adopt particle forms such as bamboo wood wool, plant straw is the raw material machining sheet, especially processing thickness is the sheet material of the band three-dimensional ridge design of 3-6mm, as door skin, furniture-plates etc., the combination of existing three kinds of preparation technologies and equipment thereof is difficult to produce the bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design of qualification rate height, high-quality.Because the blank of particle form and fibre morphology is in mating formation of being shaped of slab and precompressed process, its performance characteristic has very big difference.The fiber blanket adopts continuous pre-pressing process to realize; Particle thin type blanket adopts continuous precompressed just to be easy to occur technical barriers such as slab fracture or the uneven transportation of slab compactness difficulty.Owing to above generation of defects, seriously influence the quality of manufactured goods simultaneously, problems such as product percent of pass is low, waste raw material, increase cost occurred, adopted conventional manufacture method to be difficult to produce qualified products.
Summary of the invention
The purpose of this invention is to solve prior art can not satisfy the technical barrier of producing particle blanket, pre-stamped thin type slab, and a kind of preparation method of bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design and the optimum organization scheme of equipment thereof are provided.
For realizing the object of the invention, the present invention mainly provides the technology of two aspects:
(1) a kind of preparation method of bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design, this method comprises the steps:
A, stone--bamboo wood wool blank is being located at through the even spreading of stationary forming station on the slab transport tape that travels at the uniform speed below the spreading machine, and forming thickness is the blanket of 12-24mm;
When B, clipping edge---the blanket that obtains when steps A reached preseting length, spreading machine stopped to mat formation; Simultaneously, stop the slab transport tape and move, utilizing vertically, suction limit machine carries out clipping edge with the horizontal limit machine of inhaling to it;
C, precompressed---the slab transport tape continues to advance, and the blanket behind the clipping edge is after the slab transport tape is delivered to flat-crushing type preformer below, and the slab transport tape is out of service once more, and the flat-crushing type preformer carries out precompressed to the blanket on the slab transport tape and obtains the precompressed slab;
D, dispensing---slab transport tape moves once more delivers to dolly with the precompressed slab, by dolly the precompressed slab is divided on the loader corresponding with single-layer hot press of delivering to the room successively, waits to send into hot pressing making sheet;
E, hot-forming---it is hot-forming to utilize single-layer hot press that the precompressed slab is carried out individual layer, forms the compression molding sheet material of 3-6mm.
Wherein, steps A adopts fixed bull spreading machine batch (-type) to mat formation the synchronous discontinuous operation of slab transport tape and spreading machine; Step B works asynchronously with step C, and the intermittently precompressed of dull and stereotyped preformer of step C is vertically inhaled the limit machine and laterally inhaled the limit machine with the synchronous discontinuous operation of preformer; Step e adopts many separate unit formula single-layer hot presses arranged side by side.
Compare with the mask-making technology of prior art, the preparation method's of bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design of the present invention key technology shows method of operation difference, that is: fixed bull spreading machine batch (-type) is mated formation, and the slab transport tape is with the synchronous discontinuous operation of spreading machine; The intermittently precompressed of dull and stereotyped preformer is inhaled the limit machine in length and breadth with the synchronous discontinuous operation of preformer; Mat formation and intermittently cooperate mutually with precompressed.Adopt above-mentioned processing step, can solve effectively and produce thin type particle blanket, precompressed is easy to occur the technology difficult problem of slab fracture continuously, the product of making meets the relative national standards requirement, quality is good, and the qualification rate height has the advantage that saves material, reduces cost.
(2) a kind of equipment optimization assembled scheme of realizing the bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design preparation method:
1, described equipment mainly comprises spreading machine, flat preformer, slab transport tape, vertical and horizontal suction limit machine, one or more single-layer hot press;
2, equipment optimization assembled scheme: the slab transport tape is followed into the top of direction set gradually spreading machine, laterally inhale limit machine and vertically inhale the limit machine and flat preformer; The front end of slab transport tape be provided with movable trolleys with the perpendicular ground rail of transport tape on, move along the ground rail; One or more single-layer hot press is set in parallel in the opposite side of ground rail respectively; One end of described dolly is corresponding with the front end of slab transport tape, the other end of dolly by move with single-layer hot press any one corresponding.
Description of drawings
Fig. 1 is the structural representation of bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design production equipment of the present invention;
Fig. 2 is the vertical view of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the present invention and embodiment are described further.
A kind of preparation method of bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design, this method comprises the steps:
A, stone: bamboo wood wool blank is being located at through the even spreading of stationary forming station on the slab transport tape that travels at the uniform speed below the spreading machine, and forming blanket thickness is the blanket of 12-24mm;
When the blanket that B, clipping edge obtain when steps A reached preseting length, spreading machine stopped to mat formation; Simultaneously, it is out of service that slab passes conveyer belt, by vertical suction limit machine and the horizontal limit machine of inhaling it carried out clipping edge;
C, precompressed---slab transport tape continues operation, and the blanket behind the clipping edge is after the slab transport tape is delivered to flat-crushing type preformer below, and the slab transport tape is out of service once more, and the flat-crushing type preformer carries out precompressed to the blanket on the slab transport tape and obtains prefabricated slab;
D, dispensing---slab transport tape moves once more delivers to dolly with prefabricated slab, by dolly prefabricated slab is divided on the loader corresponding with single-layer hot press of delivering to the room successively, waits to send into hot pressing making sheet;
E, hot-forming---it is hot-forming to utilize single-layer hot press that prefabricated slab is carried out individual layer, forms the compression molding sheet material of 3-6mm;
When carrying out steps A, need get the raw materials ready: with bamboo wood, wood particle is raw material, is ground into disentegrated particles after the drying; Import spreading machine after the particle glue mixing.
The key technology of above-mentioned processing step is embodied in mat formation process combination with batch (-type) concora crush preloading method of stationary forming station batch (-type).The method of operation of this combination is: fixed bull spreading machine batch (-type) is mated formation, and the slab transport tape is with the synchronous discontinuous operation of spreading machine; The intermittently precompressed of dull and stereotyped preformer, vertical and horizontal are inhaled the limit machine with the synchronous discontinuous operation of preformer.Mat formation and intermittently cooperate mutually with precompressed.Adopt above-mentioned processing step, can solve thin type particle blanket effectively, precompressed is easy to occur the technology difficult problem of slab fracture continuously.The product of making meets the relative national standards requirement, and quality is good, and the qualification rate height has the advantage that saves material, reduces cost.
As depicted in figs. 1 and 2, equipment optimization assembled scheme involved in the present invention comprises spreading machine 8, flat preformer 5, slab transport tape 9, also comprises one or an above single-layer hot press 1; Described slab transport tape 9 follows into the top of direction and is provided with spreading machine 8 successively, laterally inhales limit machine 7 and vertically inhale limit machine 6 and flat preformer 5, the front end of base conveyer belt 9 is provided with movable trolleys 3, described dolly 3 be arranged at the perpendicular ground rail 10 of transport tape on, laterally move along ground rail 10; One or above single-layer hot press 1 are set in parallel in the opposite side of ground rail respectively; One end of described dolly 3 is corresponding with the front end of slab transport tape 9, the other end of dolly 3 by move with single-layer hot press 1 any one corresponding.
In the related equipment optimization assembled scheme of this invention, between every single-layer hot press 1 and dolly 3, be respectively equipped with blanket loader 2, make the other end of dolly 3 corresponding with blanket loader 2 and each single-layer hot press 1 by moving.
Equipment such as spreading machine 8, flat preformer 5 and control slab transport tape 9 can connect with control circuit, realize whole automated productions by control circuit control.
In this invention technology, owing to adopt the flat-crushing type precompressed, promptly at room temperature with loose slab pressurization, obtain the precompressed slab, thereby improved the autologous density of slab, made slab that certain intensity be arranged, operation and be transported to hot press can be not loose when carrying out mold pressing, split base, make it quick-make when hot-pressed board, can not blow the wood wool of steel slab surface open; Simultaneously, reduce slab thickness, reduce the distance of pressing plate, and shorten pressing cycle, improved output and reduce production costs.
This invention is applicable to the various productions that have door skin, Furniture panel and the decorative panel of three-dimensional ridge design, also can be used for producing flat board, plaque etc., can promote product specification, and is elegant in appearance, and technology is simpler, more practical.
This invention technology adopts stationary forming station (machinery or the air-flow) blanket of intermittently mating formation, and vertical and horizontal cut sizing, and slab is sent into flat preformer and carried out precompressed then; Precompressed slab after the precompressed is delivered on room and the molded corresponding loader of individual layer hot-die by the dolly branch successively, waits to send into hot press making sheet.
When stationary forming station 8 work, work asynchronously the shaping slab on this slab transport tape 9, and export the slab that flat preformer 5 precompressed are finished synchronously; When slab is transported to dolly 3, stationary forming station 8, slab transport tape 9 stops, and then flat preformer 5, vertically inhale limit machine 6 and laterally inhale limit machine 7, these three reset after having worked, and promptly flat preformer 5 opens, vertically inhale limit machine 6 and return original position, finish a resting period with the horizontal limit machine 7 of inhaling.Then enter next round work, go round and begin again.
Effect of this invention and meaning are not only effectively to have solved that the bamboo and wood that is different from fibre morphology, plant straw particle occur splits a base difficult problem in the production process of various door skin, furniture and thin type sheet material and the thin type decorative panels that have a three-dimensional ridge design of processing, and for expansion bamboo and wood, plant straw processing technique field, the new product of developing new bamboo and wood, plant straw and be raw material has a very important role and meaning.
Claims (2)
1. the preparation method of bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design is characterized in that this method comprises the steps:
A, stone--bamboo wood wool blank is being located at through the even spreading of stationary forming station on the slab transport tape that travels at the uniform speed below the spreading machine, and forming blanket thickness is the blanket of 12-24mm;
When B, clipping edge--the blanket that obtains when steps A reached preseting length, spreading machine stopped to mat formation; Simultaneously, stop the slab transport tape and move, utilizing vertically, suction limit machine carries out clipping edge with the horizontal limit machine of inhaling to it;
C, precompressed--slab transport tape continues operation, and the blanket behind the clipping edge is after the slab transport tape is delivered to flat-crushing type preformer below, and the slab transport tape is out of service once more, and the flat-crushing type preformer carries out precompressed to the blanket on the blanket transport tape and obtains the precompressed slab;
D, dispensing slab transport tape move once more the precompressed slab are delivered to dolly, by dolly the precompressed slab are divided on the loader corresponding with single-layer hot press of delivering to the room successively, wait to send into hot pressing making sheet;
E, hot-forming--it is hot-forming to utilize single-layer hot press that prefabricated slab is carried out individual layer, forms the compression molding sheet material of 3-6mm;
Wherein, steps A adopts fixed bull spreading machine batch (-type) to mat formation the synchronous discontinuous operation of slab transport tape and spreading machine; Step B works asynchronously with step C, and the intermittently precompressed of dull and stereotyped preformer of step C is vertically inhaled the limit machine and laterally inhaled the limit machine with the synchronous discontinuous operation of preformer; Step e adopts many separate unit formula single-layer hot presses arranged side by side.
2. production equipment of realizing the preparation method of the described bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design of claim 1 is characterized in that: described equipment comprises spreading machine (8), flat preformer (5), slab transport tape (9), vertically inhales limit machine (6) and laterally inhale limit machine (7) and one or more single-layer hot press (1); Described slab transport tape (9) follows into the top of direction and is provided with spreading machine (8) successively, laterally inhales limit machine (7) and vertically inhale limit machine (6) and flat preformer (5), the front end of slab transport tape (9) is provided with movable trolleys (3), described dolly (3) be arranged at the perpendicular ground rail (10) of slab transport tape (9) on, laterally move along ground rail (10); One or more single-layer hot press (1) is set in parallel in the opposite side of ground rail respectively; One end of described dolly (3) is corresponding with the front end of slab transport tape (9), and the other end of dolly (3) is corresponding with each of single-layer hot press (1) by moving.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008100081484A CN101502976B (en) | 2008-02-05 | 2008-02-05 | Method for preparing bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design and equipment combination for realizing the method |
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| CN2008100081484A CN101502976B (en) | 2008-02-05 | 2008-02-05 | Method for preparing bamboo wood shaving crushed aggregates molded sheet material with three-dimensional ridge design and equipment combination for realizing the method |
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| CN101502976A true CN101502976A (en) | 2009-08-12 |
| CN101502976B CN101502976B (en) | 2011-05-25 |
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Cited By (10)
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| CN101733813B (en) * | 2009-12-02 | 2012-05-09 | 中国林业科学研究院木材工业研究所 | Production method for transferring hot press and cold press of artificial boards and equipment for realizing method |
| CN102626944A (en) * | 2012-04-28 | 2012-08-08 | 重庆星星套装门有限责任公司 | Wood shaving sheet production system device |
| CN102794813A (en) * | 2012-07-23 | 2012-11-28 | 青岛国森机械有限公司 | Continuous molded production line for recombined glued-laminated bamboo-wood square-stocks |
| CN103252811A (en) * | 2012-12-17 | 2013-08-21 | 宜兴市一洲木业有限公司 | Hot-pressing production system for plywood for container bottom plates |
| CN103286836A (en) * | 2012-02-23 | 2013-09-11 | 戴武兵 | Fiber grinding machine and artificial wood production system |
| CN103707384A (en) * | 2013-12-27 | 2014-04-09 | 重庆星星套装门（集团）有限责任公司 | Wet-to-wet wood veneer pasting technology |
| CN103707705A (en) * | 2013-12-27 | 2014-04-09 | 重庆星星套装门（集团）有限责任公司 | One-step molding die-pressing embossing process |
| CN103950083A (en) * | 2014-05-15 | 2014-07-30 | 中南林业科技大学 | Crop straw particle board pavement device |
| CN104786338A (en) * | 2014-01-21 | 2015-07-22 | 张双保 | Technology for producing wood particle mould pressed product |
| CN111496972A (en) * | 2020-06-04 | 2020-08-07 | 张皖龙 | Automatic artificial board mould pressing production equipment and mould pressing production method |
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| GB1267903A (en) * | 1970-04-03 | 1972-03-22 | Siempelkamp G M B H | PROCESS AND INSTALLATION FOR MANUFACTURING FACED BOARD e.g. CHIP BOARD AND FIBRE BOARD |
| CN1057247C (en) * | 1996-08-27 | 2000-10-11 | 安徽省石台木材厂 | Technology for producing molded door with decorative surface of lumber sliced sheet |
| CN1919558A (en) * | 2005-08-24 | 2007-02-28 | 上海迪中装饰建材有限责任公司 | Preparation method of tatami palm fibre core plate |
| CN101100087A (en) * | 2007-07-02 | 2008-01-09 | 重庆星星套装门有限责任公司 | Broken material moulded door skin continuous producing method and its system |
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- 2008-02-05 CN CN2008100081484A patent/CN101502976B/en not_active Expired - Fee Related
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| CN101733813B (en) * | 2009-12-02 | 2012-05-09 | 中国林业科学研究院木材工业研究所 | Production method for transferring hot press and cold press of artificial boards and equipment for realizing method |
| CN103286836A (en) * | 2012-02-23 | 2013-09-11 | 戴武兵 | Fiber grinding machine and artificial wood production system |
| CN102626944A (en) * | 2012-04-28 | 2012-08-08 | 重庆星星套装门有限责任公司 | Wood shaving sheet production system device |
| CN102794813A (en) * | 2012-07-23 | 2012-11-28 | 青岛国森机械有限公司 | Continuous molded production line for recombined glued-laminated bamboo-wood square-stocks |
| CN102794813B (en) * | 2012-07-23 | 2014-07-09 | 青岛国森机械有限公司 | Continuous molded production line for recombined glued-laminated bamboo-wood square-stocks |
| CN103252811A (en) * | 2012-12-17 | 2013-08-21 | 宜兴市一洲木业有限公司 | Hot-pressing production system for plywood for container bottom plates |
| CN103707705A (en) * | 2013-12-27 | 2014-04-09 | 重庆星星套装门（集团）有限责任公司 | One-step molding die-pressing embossing process |
| CN103707384A (en) * | 2013-12-27 | 2014-04-09 | 重庆星星套装门（集团）有限责任公司 | Wet-to-wet wood veneer pasting technology |
| CN103707384B (en) * | 2013-12-27 | 2015-08-19 | 重庆星星套装门（集团）有限责任公司 | Wet and touch wet combining wood skin technique |
| CN103707705B (en) * | 2013-12-27 | 2016-01-20 | 重庆星星套装门（集团）有限责任公司 | One-shot forming mold pressing embossing technology |
| CN104786338A (en) * | 2014-01-21 | 2015-07-22 | 张双保 | Technology for producing wood particle mould pressed product |
| CN103950083A (en) * | 2014-05-15 | 2014-07-30 | 中南林业科技大学 | Crop straw particle board pavement device |
| CN103950083B (en) * | 2014-05-15 | 2016-03-30 | 中南林业科技大学 | Agricultural crop straw flakeboard laying device |
| CN111496972A (en) * | 2020-06-04 | 2020-08-07 | 张皖龙 | Automatic artificial board mould pressing production equipment and mould pressing production method |
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| CN101502976B (en) | 2011-05-25 |
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