Summary of the invention
The invention provides a kind of rotor and cylinder body respectively around the rotation of rotating center separately and by single slide plate the cavity between rotor and the cylinder body to be separated be the synchronous rotary compressor in two chambeies that work alone.
Rotary compressor of the present invention comprises casing, cylinder body, rotor, main shaft, slide plate, outlet valve, eccentric mounting, spring bearing, rack bearing, wherein said casing is provided with intakeport and relief opening, described cylinder body rotating center axis and described rotor rotating center axis are biased to rotor outer peripheral surface and cylinder body inner peripheral surface inscribe mutually, described slide plate head is embedded in the cylinder body cylindrical body, the slide plate Subject Extension is to the skateboards slot of rotor, described outlet valve is arranged on the described rotor excircle and the place ahead of the sense of rotation of slide plate, cylinder body is provided with the cylinder body suction port that is positioned at slide plate sense of rotation rear, and name a person for a particular job meniscate swept volume between the external peripheral surface of the inner circumferential surface of cylinder body and rotor of described slide plate and described inscribe is mutually separated and is air-inlet cavity and exhaust cavity.Wherein eccentric mounting is tightened to an integral body by bolt and described casing, main shaft by the spring bearing cantilever be supported on the eccentric mounting, the inboard end of main shaft is connected with the centre of rotor axis hole with the keyway cooperation by key.One side shaft of cylinder body is bearing on the casing by rack bearing to the end, and the opposite side axial end portion of cylinder body is by on the rack bearing supporting eccentric mounting.
Described rotor exhaust passage has constituted the exhaust passage with the cylinder body central shaft hole and has communicated, and often is communicated with the relief opening of casing again; Cavity, described cylinder body suction port, air-inlet cavity often are communicated with mutually between the intakeport of described casing, casing and the cylinder body.
When the corner of main shaft was β=0, air inlet began to finish with exhaust; When the corner of main shaft was 0<β, the pressurized gas process began, and Xuan Zhuan intakeport is just continuous air-breathing simultaneously; When the corner of main shaft is β=180 when spending, air aspiration cavity in the active chamber and exhaust cavity swept volume equate; When the corner of main shaft is that 0<β<360 are when spending, active chamber is continuous compression process, and when β=ψ, exhaust begins, we are defined as the exhaust angle with ψ, and at this moment the pressure in the exhaust cavity is greater than the working pressure of peripheral hardware, and outlet valve will be opened automatically, exhaust this moment begins, and compressed gas is discharged through outlet valve, exhaust passage and relief opening from exhaust cavity.The gas that is compressed in the exhaust cavity is all discharged, and at this moment outlet valve will be closed automatically.When the corner of main shaft is β=360 when spending, promptly main axis rotation is after one week, and rotary compressor of the present invention has been finished a work cycle, and at this moment air aspiration cavity is full of by gas.
Rotary compressor of the present invention is for a swept volume, gas suction, compression and exhaust are to finish in two weeks of rotor, but, air-breathing and compression process hocket simultaneously because being active chamber in the slide plate both sides, therefore remain whenever to circle concerning complete machine and just finish a work cycle, promptly rotor whenever circles and just finishes once air-breathing and exhaust process.So not only machine run is steady, and gas is low at air-breathing and flow velocity relief opening, and flow losses reduce greatly, and its flow losses are about half of reciprocal compressor.The compressor of this structure relies on the intakeport of rotation directly air-breathing, need not add Aspirating valves, does not have the air inlet heating phenomena, so the volumetric efficiency height.In addition, the component of rotary compressor of the present invention are few and do not have easily damaged parts, and volume reduces 50-60% than reciprocating compressor, and weight alleviates about 60% approximately, and indicated efficiency improves 30-40% than piston compressor.
The rotor of rotary compressor of the present invention and cylinder body are made up of two cylinders, and the speed of related movement between the two is minimum, and fretting wear reduces greatly, and the leakage of working medium simultaneously also solves quite easily.Because the slide plate quality is very little, the distance of its motion is very short, and therefore the reciprocal inertia force on only slide plate is also very little, can ignore fully, and owing to the inhomogeneous rotatory inertia force unbalance that causes of material, this can be easy to solve on structure fully in addition.The cylinder body of two rotations and rotor are rotating around separately rotating center respectively, therefore do not have unbalanced force separately, so machine run is very steady, vibrate little low with noise.The morphology of main parts size is a cylinder in addition, so machining accuracy is easy to guarantee, is convenient to utilize high efficiency working machine tool and flow of tissue waterline to produce, also be easy to assembling and maintenance, especially the bent axle that does not have eccentric motion, thus can improve output greatly, reduce cost.
Another characteristics of rotary compressor of the present invention are, a swept volume is an air-inlet cavity, it is again exhaust cavity, and air-inlet cavity and exhaust cavity are alternately worked again continuously, the component of machine had so both been reduced, compact structure has increased reliability, has reduced the energy loss that gas caused simultaneously again.
Embodiment
Below in conjunction with accompanying drawing, describe the embodiment of rotary compressor of the present invention in detail.
Fig. 1-5 shows first mode of execution of rotary compressor of the present invention, wherein Fig. 1 is the plan view of rotary compressor first mode of execution of the present invention, Fig. 2 is that angle of eccentricity is that the central shaft of β=0 first mode of execution when spending is to the vertical cross-section schematic representation, Fig. 3 is that angle of eccentricity is that the central shaft of 0 degree<β<180, first mode of execution when spending is to schematic cross section, Fig. 4 is that angle of eccentricity is the schematic cross section of β=180 first mode of execution when spending, and Fig. 5 is the schematic cross section of angle of eccentricity first mode of execution when being ψ<β.
Shown in Fig. 1-2, first mode of execution of rotary compressor of the present invention comprises casing 1, cylinder body 2, rotor 3, slide plate 4, main shaft 5, intakeport 6, outlet valve 7, relief opening 8, rack bearing 9, eccentric mounting 10, spring bearing 11, cylinder body suction port 12.
Wherein eccentric mounting 10 is tightened to an integral body by bolt and casing 1, main shaft 5 by spring bearing 11 cantilevers be supported on the eccentric mounting 10, main shaft 5 inboard ends cooperate with keyway by key and are connected with the central shaft hole of rotor 3, and promptly rotor 3 rotates around main shaft 5 central axis.
Cylinder body 2 and all cylindrical shape of casing 1, one side shaft of cylinder body 2 is bearing on the casing 1 by rack bearing 9 to the end, the opposite side axial end portion of cylinder body 2 is by on the rack bearing 9 supporting eccentric mountings 10, wherein the central axis of cylinder body 2 central axis and casing 1 coincides, be cylinder body 2 and fixedly casing 1 concentric setting, but by eccentric mounting 10, cylinder body 2 central axis and the biasing of main shaft 5 central axis, main shaft 5 central axis are positioned at the below of cylinder body 2 central axis, and its two central axis is biased to rotor 3 bottom external peripheral surfaces and cylinder body 2 bottom inner circumferential surfaces inscribe mutually.
Because cylinder body 2 and rotor 3 all are to rotate around separately gyration center, so itself all there is not unbalanced inertial force in cylinder body 2 with rotor 3, its running very steadily.
Shown in Fig. 9 A, 9B, rotary compressor slide plate 4 heads of the present invention are cylindric, its main body is tabular, its slide plate 4 heads are embedded in cylinder body 2 cylindrical bodys, slide plate 4 Subject Extension are to rotor 3 skateboards slot radially.Slide plate 4 cylindric head two ends slightly stretch out slide plate 4 main bodys outside; slide plate 4 cylindric head two ends extend to respectively in two axial end portions of cylinder body 2; two gudgeons of radial location when constituting slide plate 4 swings, thus guarantee that slide plate 4 can not skid off in the cylindrical body of cylinder body 2.The length of slide plate 4 main bodys just in time equals the inside axial width of cylinder body 2, and fluid can not be crossed slide plate 4 body rim slits easily like this.Guarantee that simultaneously slide plate 4 vacillates now to the left, now to the right along rotor 3 radial direction, to adapt to the phase difference between cylinder body 2 and the rotor 3.
When motor driving main shaft 5 rotation, rotor 3 rotates around main shaft 5, and rotor 3 drives cylinder bodies 2 servo-actuateds by slide plate 4, but cylinder body 2 is when cylinder body 2 central axis rotate, and when angle of eccentricity is 0 degree<β<180 when spending, cylinder body 2 rotation phase are ahead of the corner of rotor 3; When angle of eccentricity is that 180 degree<β<360 are when spending, cylinder body 2 rotation phase lag behind the corner of rotor 3, thereby slide plate 4 need be vacillated now to the left, now to the right and be adapted to the phase difference of cylinder body 2 and rotor 3, simultaneously power is delivered on the cylinder body 2 from rotor 3, and guarantee that angle of eccentricity β is 0 degree, both were zero phase difference when 180 degree, 360 were spent, so it drives cylinder body 2 and rotor 3 do rotation motions fully in the same way, it is identical that they turn over the time in a week, so the present invention also is referred to as synchronous rotary compressor.
When it rotates, the inner circumferential surface of cylinder body 2 is tangent all the time in vertical minimum point with the external peripheral surface of rotor 3, slide plate 4 and this points of tangency are divided into two different air cavitys with the meniscate swept volume between the external peripheral surface of the inner circumferential surface of cylinder body 2 and rotor 3, be referred to as air-inlet cavity and exhaust cavity respectively, its whole active chamber that constitutes compressor.But because rotor 3 is different with the turning radius of cylinder body 2 and its gyration center is also different, so when rotating, their contact surface is being made slide relative extremely slowly, but relative velocity is extremely low, greatly reduces friction and wear between the two like this.
Casing 1 becomes an integral body for dividing body structure by bolt, and its tip portion is provided with intakeport 6, and shaft end is provided with relief opening 8.Cylinder body 2 is provided with cylinder body suction port 12, and this suction port 12 is positioned at the rear of slide plate 4 sense of rotation, and cylinder body 2 central shaft holes have also constituted an exhaust passage part simultaneously.Rotor 3 is provided with the radially exhaust passage of exhaust passage and central shaft hole, and radially the exhaust passage is connected with the exhaust passage of central shaft hole.In rotor 3 ingress, exhaust passage radially, be that rotor 3 excircles are provided with outlet valve 7, outlet valve 7 is arranged on the place ahead of the sense of rotation of slide plate 4, and with the rotor 3 excircles coupling that matches, significantly reduce the influence of clearance volume, thereby improved the utilization ratio of cylinder body.
In service at rotary compressor of the present invention, fluid enters cavity between casing 1 and the cylinder body 2 from the top intakeport 6 of casing 1, pass through the air-inlet cavity that cylinder body suction port 12 enters between cylinder body 2 and the rotor 3 then, Fig. 1-5 usefulness arrow shows airintake direction, as shown in Figure 3, along with the corner β of main shaft 5 constantly increases, the volume of the air-inlet cavity between cylinder body 2 and the rotor 3 constantly increases thereupon, and its gas flow that enters also constantly increases.When main axis rotation 180 was spent, as shown in Figure 4, the working medium that enters air-inlet cavity had occupied half of swept volume that cylinder body 2 and rotor 3 form.Because in the turning course of rotary compressor of the present invention, cylinder body suction port 12 communicates with intakeport 6 all the time, is not provided with any Aspirating valves in the middle of it, thereby guarantees under any angle of eccentricity, gas can pass through cylinder body suction port 12 smoothly, enters the air-inlet cavity between cylinder body 2 and the rotor 3.Simultaneously, as shown in Figure 5, Fig. 5 has represented the gas flow direction after the compression, when the pressure in the exhaust cavity during greater than the working pressure of peripheral hardware, outlet valve 7 will be opened automatically, compressed gas passes outlet valve 7, enters the exhaust passage of rotor center axis hole shown in Figure 1 and the exhaust passage that cylinder body 2 central shaft holes constitute by the radially exhaust passage on the rotor 3, is finally discharged by relief opening shown in Figure 18.
Because rotary compressor of the present invention is in turning course, the exhaust passage communicates with relief opening 8 all the time, has so just finished continuous exhaust process, has also avoided the unsafe factor that liquid hammer brought simultaneously.
As shown in Figure 2, when the corner of main shaft was β=0, air inlet began to finish with exhaust; When the corner of main shaft is 0<β when spending, as shown in Figure 3, the pressurized gas process begins, and Xuan Zhuan suction port is air-breathing continuously always simultaneously; As shown in Figure 4, when the corner of main shaft is β=180 when spending, air aspiration cavity in the active chamber and exhaust cavity swept volume equate; As shown in Figure 5, when the corner of main shaft is ψ<β<360 when spending, and when β=ψ, exhaust begins, we are defined as the exhaust angle with ψ, at this moment the pressure in the exhaust cavity is greater than the working pressure of peripheral hardware, and outlet valve 7 will be opened automatically, and exhaust this moment begins, compressed gas is discharged through outlet valve 7, exhaust passage and relief opening 8 from exhaust cavity, along with the corner of main shaft constantly increases, be compressed gas all by discharging in the exhaust cavity in the exhaust cavity, at this moment outlet valve 7 will be closed again automatically; When the corner of main shaft is β=360 when spending, promptly main axis rotation is after one week, and as shown in Figure 2, rotary compressor of the present invention has been finished a work cycle, and at this moment air aspiration cavity is full of by gas.
Above-mentioned outlet valve 7 can adopt reed valve plate of cantilever and so on, also can use mechanisms such as ring valve, and when the pressure in the exhaust cavity during greater than the working pressure of peripheral hardware, air-flow is washed the valve block of cantilever open, and gas enters the exhaust passage from exhaust cavity; After exhaust finished, when promptly the pressure in the exhaust cavity was less than the working pressure of peripheral hardware, the valve block of cantilever resetted, automatically closes vent passage.
Rotary compressor first mode of execution of the present invention is for a swept volume, gas suction, compression and exhaust are to finish in two weeks of rotor 3, but, air-breathing and compression process hocket simultaneously because being active chamber in slide plate 4 both sides, therefore remain whenever to circle concerning complete machine and just finish a work cycle, promptly rotor 3 whenever circles and just finishes once air-breathing and exhaust simultaneously.So not only machine run is steady, and gas is low at air-breathing and flow velocity relief opening, and flow losses reduce greatly, and its flow losses are about half of reciprocal compressor.The compressor of this structure relies on the intakeport of rotation directly air-breathing, need not add Aspirating valves, does not have the air inlet heating phenomena, so the volumetric efficiency height, power loss is little.In addition, the component of rotary compressor first mode of execution of the present invention are few and do not have easily damaged parts, and volume reduces 50-60% than reciprocating compressor, and weight alleviates about 60% approximately, and indicated efficiency improves 30-40% than piston compressor.
The rotor 3 and the cylinder body 2 of rotary compressor first mode of execution of the present invention are made up of two cylindrical bodys, and the speed of related movement between the two is minimum, and friction and wear reduces greatly, and the leakage of working medium simultaneously also solves quite easily.Because slide plate 4 quality are very little, the distance of its motion is very short, and the quality of slide plate 4 is very little, therefore the reciprocal inertia force of slide plate 4 is also very little, can ignore fully, even because the inhomogeneous rotatory inertia force unbalance that causes of material can be easy to solution fully on structure.
The cylinder body 2 of two rotations and rotor 3 rotate around separately rotating center respectively, therefore itself do not have unbalanced force separately, so machine run is very steady, vibrate little low with noise.The morphology of main parts size is a cylinder in addition, so machining accuracy is easy to guarantee, is convenient to utilize high efficiency working machine tool and flow of tissue waterline to produce, also be easy to assembling and maintenance, especially the bent axle that does not have eccentric motion, thus can improve output greatly, reduce cost.
Another characteristics of rotary compressor first mode of execution of the present invention are, a swept volume is an air-inlet cavity, it is again exhaust cavity, and air-inlet cavity and exhaust cavity are alternately worked again continuously, so not only component are few, compact structure has increased reliability, has also reduced the energy loss that gas caused simultaneously.
As shown in Figure 6, Fig. 6 shows rotary compressor second mode of execution of the present invention.Rotary compressor second mode of execution of the present invention comprises casing 1, cylinder body 2, rotor 3, slide plate 4, main shaft 5, intakeport 6, relief opening 8 and rack bearing 9.Casing 1 becomes an integral body for dividing body structure by bolt, and its tip portion side is provided with intakeport 6, and the outer circumferentially direction of the shaft end of casing 1 is provided with relief opening 8.Main shaft 5 on 1 two axle heads of casing, can significantly reduce the moment of flexure of rotor 3 for main shaft 5 by the dual-gripper bearings like this, improves the stress of main shaft, to adapt to relatively large rotary compressor.Because main shaft 5 runs through whole rotor 3 central shaft holes, therefore the central shaft hole setting of rotor 3 need be designed to stairstepping, main shaft 5 is connected with the central shaft hole of the minor diameter of rotor 3 by key and keyway cooperation, be that rotor 3 rotates around main shaft 5 central axis, the gap between big axis hole of the ladder of rotor 3 and the main shaft 5 then constitutes the exhaust passage.All the other structures are identical with rotary compressor first mode of execution of the present invention, and for simplicity, same structure has just no longer been described at this.
As shown in Figure 7, Fig. 7 shows rotary compressor the 3rd mode of execution of the present invention.Rotary compressor the 3rd mode of execution of the present invention comprises casing 1, cylinder body 2, rotor 3, slide plate 4, main shaft 5, intakeport 6, relief opening 8.Be with the rotary compressor first mode of execution difference of the present invention: the intakeport 6 of rotary compressor the 3rd mode of execution of the present invention is arranged on casing 1 end, and promptly axial position uses on different occasions to make things convenient for this rotary compressor.
As shown in Figure 8, Fig. 8 shows rotary compressor the 4th mode of execution of the present invention.Rotary compressor the 4th mode of execution of the present invention comprises casing 1, cylinder body 2, rotor 3, slide plate 4, main shaft 5, intakeport 6, outlet valve 7.Be with the rotary compressor first mode of execution difference of the present invention: the rotary compressor first mode of execution slide plate 4 Subject Extension of the present invention are to rotor 3 skateboards slot radially.And rotary compressor the 4th mode of execution slide plate 4 of the present invention tilting setting on rotor 3 though increased difficulty of processing so a little, can improve the stress of its slide plate 4 greatly.
Shown in Fig. 9 A, 10A, the slide plate of rotary compressor of the present invention embeds the head of cylinder body can be arranged to different structural type, the cylinder body 2 cylindrical body inner arc surface structures of holding the slide plate head like this are different, slide plate cylindrical head below shown in Fig. 9 A is provided with collar, thereby the motion of slide plate embedding cylinder interior is more flexible; Slide plate cylindrical head below shown in Figure 10 B is not provided with collar, and it is more shallow that the slide plate cylindrical head embeds cylinder interior, but be easy to processing, also can guarantee the flexible motion of slide plate 4.
Shown in Fig. 9 B, the pilot groove along the skateboarding direction is arranged in the side of the slide plate of rotary compressor of the present invention; Also can be arranged to the cross shape pilot groove shown in Figure 10 B, when oil lubrication is arranged, play storage lubricant oil, thereby alleviate the friction and wear between slide plate 4 and rotor 3 skateboards slot radially.
Shown in Figure 11 A, 11B, Figure 11 A, 11B show rotary compressor rotor 3 of the present invention and cylinder body 2 end face seal structures.Owing to exist the low speed relative movement between rotary compressor cylinder body 2 of the present invention and the rotor 3, so exist certain gas leakage between them, can be provided with seal ring 13 at the end face of cylinder body 2 and the end face of rotor 3, because rotor 3 is different with the turning radius of cylinder body 2 and its gyration center is also different, so when rotating, their contact surface is being made slide relative extremely slowly, but relative velocity is extremely low, sealing circle 13 will significantly reduce the leakage of gas, improve the volumetric efficiency of its rotary compressor.
In rotary compressor, the gap of the inner circumferential surface that main escape of liquid passage is a cylinder body 2 and the external peripheral surface of rotor 3, be rotor 3 bottom external peripheral surfaces with cylinder body 2 bottom inner circumferential surfaces mutually in the gap at point of contact, the size in this gap directly affects the volumetric efficiency and the processing cost of rotary compressor, for air compressor and air conditioner refrigerating compressor, the gap control of the end face junction of described cylinder body 2 and rotor 3 is within 2 millimeters.For rotary oil pump, the gap control of the external peripheral surface of the inner circumferential surface of described cylinder body 2 and rotor 3 is within 3 millimeters.
But the present invention does not limit to above-mentioned cited embodiment, those skilled in the art can be according to the present invention working principle and the embodiment that provides above, can make the various modifications that are equal to, the replacement that is equal to, parts increase and decrease and reconfigure, thereby constitute how new mode of execution.
Though the present invention has provided when it rotates, the inner circumferential surface of cylinder body 2 is tangent all the time in vertical minimum point with the external peripheral surface of rotor 3, but this only is schematic, the external peripheral surface points of tangency of the inner circumferential surface of cylinder body 2 and rotor 3 can be arranged on the circumference arbitrary phase, only require that slide plate 4 is divided into two different air cavitys with this points of tangency with meniscate swept volume, thereby constitute air-inlet cavity and exhaust cavity.
Though the present invention has provided intakeport 6 and has been arranged on casing 1 top and axial end, should be appreciated that according to different types this intakeport can be arranged on the possible arbitrarily position of casing.For the air type rotary compressor, this intakeport can also be set to a plurality of, even casing 1 can be designed to the open type frame, is communicated with atmosphere as long as guarantee the suction port 12 of cylinder body 2.
Though the present invention has provided the cylindrical shape of casing 1 main body, should be appreciated that according to different types this casing 1 main body also can oval in shape or other shape.Can enter air-inlet cavity through cylinder body suction port 12 as long as guarantee stable support and fluid.
Though the present invention has provided suction port 12 at cylinder body 2, should be appreciated that this suction port 12 can be arranged to one or a row or vertically and circumferentially plurality of rows vertically.
Be described though the present invention is working medium with gas, should be appreciated that the present invention can be widely used in various fields such as air compressor, FLUID TRANSPORTATION pump and refrigeration air conditioner compressor.