Background technology
The research of soybean-based adhesive starts from nineteen twenty-three, owing to the adhesive made of synthetic resin that with petroleum chemicals is raw material has better adhesiveproperties and water resistance, so soybean-based adhesive is substituted gradually.In recent years, along with the continuous expansion in tackiness agent market, problems such as the finiteness of global petroleum resources and environmental pollution cause people's attention gradually; And adhesive made of synthetic resin can cause great harm because of containing toxic substances such as formaldehyde, phenol to environment and HUMAN HEALTH in production, transportation and use.Therefore, adhesive industry must consider to use reproducible, environmentally friendly tackiness agent.Because soybean-based adhesive is environmentally friendly tackiness agent, can substitute adhesive made of synthetic resin on the performance, thereby soybean-based adhesive becomes the focus of research again.
But find that in the triturating of soybean-based adhesive this two is difficult to the technical barrier that breaks through greatly its cohesive strength and water tolerance, is to hinder the bottleneck problem that soybean-based adhesive is promoted.Therefore, improve rubber made from soybean cake cohesive strength and water tolerance, satisfy industrial application requirements, be the key of current soybean-based adhesive development research.
Resins, epoxy be meant contain the epoxy group(ing) structural formula in the molecular structure, be the polymkeric substance of main chain with aliphatics, alicyclic or aromatic series segment, liquid and solid epoxy two big classes are arranged, since beginning to use the 1950's, development is very fast, it is not sticking almost not have institute, in one's favour always not waning, be performance comparatively comprehensively, use a resinous materials quite widely, have the good reputation of " multi-purpose adhesive ".Resins, epoxy has the characteristic of many excellences, big as bonding force, bonding strength is high, cure shrinkage is low, dimensional stability is good, resistant to chemical media, applied widely, toxic is very low, non-environmental-pollution etc., multiple materials such as metal, plastics, timber, pottery, glass, matrix material all there is good cementability, but the Resins, epoxy price is more expensive, it is higher to make the tackiness agent cost, so generally be not suitable for the production of wood gluing plate and the manufacturing of furniture.
To be suitable for the soybean albumen adhesive that wood-based plate uses in order preparing, to disclose certain methods so far.At Chinese invention patent ublic specification of application (publication number: CN101302417), proposed soybean protein and water were mixed through 10 minutes, adding slaked lime mixed and stirred 10 minutes, add water glass, sodium peroxide again, the soy protein adhesive of preparation can be used for plywood industry after stirring in 15 minutes.At Chinese invention patent ublic specification of application (publication number: CN101255328), introduced organic solvent ethanol modified soy protein adhesive technology.More than two kinds of methods just introduced the making method of soybean albumen adhesive for example, the water resistance of tackiness agent and bonding strength also have the space that further promotes.(publication number: CN101130678), provide a kind of aquosity polymer isocyanic ester adhesion agent of soy protein, the linking agent of selecting for use in tackiness agent is a polyisocynate monomer at the Chinese invention patent ublic specification of application.As everyone knows, the isocyanic ester raw materials cost is higher, is unfavorable for the widespread use of soybean albumen adhesive.
Summary of the invention
Purpose of the present invention is exactly at above-mentioned deficiency, provide a kind of making method of epoxy resin modified soy protein adhesive: select for use tensio-active agent to make in the soybean protein that hydrophobic group is exposed, polypeptide chain is unfolded, add Resins, epoxy, prepare the soybean albumen adhesive that water resistance and bonding strength all reach the respective country standard by blending reaction.
For realizing that the technical scheme that purpose of the present invention adopts is: utilize abundant soybean protein resource, select for use water as solvent, select for use tensio-active agent to make in the soybean protein that hydrophobic group is exposed, polypeptide chain is unfolded, add maleic anhydride as tensio-active agent, make the hydroxyl generation graft reaction on itself and the polypeptide chain, generate graft product, add Resins, epoxy, go out the soybean albumen adhesive that water resistance and bonding strength all reach the respective country standard by prepared in reaction.
A kind of making method of epoxy resin modified soy protein adhesive is as follows:
(1) soybean protein of 10~20 weight parts and the water of 100 weight parts are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.2~0.5 weight part again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 2~4 hours with agitator simultaneously.Its inner hydrophobic end of soybean protein by the Sodium dodecylbenzene sulfonate modification is outwards transferred, thereby increases proteic surface hydrophobicity.
(2) add the maleic anhydride of 1~3 weight part in the above-mentioned container, carry out graft reaction, generate the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 1~3 hour, add 5~25 parts by weight of epoxy resin.
(4) further reaction is after 1~2 hour for soybean protein graft product and Resins, epoxy, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
Soybean protein described in the present invention is selected a kind of in soyflour, soybean protein isolate or the low temperature soy meal for use.
Resins, epoxy described in the present invention is selected a kind of in WSR-6101 type, WSR-618 type or the WSR-6690 type Resins, epoxy for use.
The innovation part of the epoxy resin modified soy protein adhesive that the present invention prepares is: with renewable resources---soybean protein is a raw material, select for use water as solvent, chemical reaction takes place when selecting for use Resins, epoxy and soybean protein to carry out blending and modifying, thereby prepare the soybean albumen adhesive that water resistance and bonding strength all reach the respective country standard, obtain the deep processed product of soybean protein, improved the added value of soybean protein.
The present invention:
(1) obtains water resistance and bonding strength is good, reached the soybean albumen adhesive of respective country standard glue;
(2) invent out a kind of making method of epoxy resin modified soy protein adhesive, selected Resins, epoxy can with soybean protein generation chemical reaction, produce and organically combine;
(3) select for use water to make solvent, reduce the Resins, epoxy usage quantity significantly, make the tackiness agent cost, have more use value well below pure epoxy resin;
(4) the tackiness agent poisonous and hazardous materials such as formaldehyde, phenol that can not volatilize, sizing agent environmental protection in use, health can be applicable to fields such as wood gluing plate, shaving board, fiberboard.
Embodiment
Following specific embodiment is to further specify of the present invention, rather than limits the scope of the invention.
Embodiment 1:
(1) soybean protein isolate of 10g and the water of 100g are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.2g again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 2 hours with agitator.By Sodium dodecylbenzene sulfonate modification soybean protein wherein, make protein interior hydrophobic side then outwards, thereby increase proteinic surface hydrophobicity.
(2) add the maleic anhydride of 1g in the above-mentioned modified soy protein, reaction generates the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 1 hour, add the WSR-6101 type Resins, epoxy of 5g.
(4) reaction of maleic anhydride graft soybean protein and Resins, epoxy is after 1 hour, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
After testing: the tackiness agent outward appearance is a milky white liquid, solid content is 25.3%, contact angle on the board using poplar board surface is: 47 °, record viscosity (25 ℃) with rotational viscosimeter and be 205mPaS, by testing about the measuring method of I, II, IV class glued board in the standard GB 9846.12 " mensuration of glued board gummed intensity ", the intensity of the bonding board using poplar board of tackiness agent is respectively: 1.546MPa, 1.834MPa, 2.509MPa all obviously surpass the value (0.7MPa) that standard GB/T9846.3 stipulates.
Embodiment 2:
(1) bean cake powder of 20g and the water of 100g are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.5g again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 4 hours with agitator.By Sodium dodecylbenzene sulfonate modification soybean protein wherein, make protein interior hydrophobic side then outwards, thereby increase proteinic surface hydrophobicity.
(2) add the maleic anhydride of 3g in the above-mentioned modified soy protein, reaction generates the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 3 hours, add the WSR-618 type Resins, epoxy of 25g.
(4) reaction of maleic anhydride graft soybean protein and Resins, epoxy is after 2 hours, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
After testing: the tackiness agent outward appearance is a milky white liquid, solid content is 32.9%, contact angle on the board using poplar board surface is: 45 °, record viscosity (25 ℃) with rotational viscosimeter and be 266mPaS, by testing about the measuring method of I, II, IV class glued board in the standard GB 9846.12 " mensuration of glued board gummed intensity ", the intensity of the bonding board using poplar board of tackiness agent is respectively: 1.732MPa, 2.468MPa, 2.885MPa all obviously surpass the value (0.7MPa) that standard GB/T9846.3 stipulates.
Embodiment 3:
(1) low temperature soy meal of 15g and the water of 100g are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.35g again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 3 hours with agitator.By Sodium dodecylbenzene sulfonate modification soybean protein wherein, make protein interior hydrophobic side then outwards, thereby increase proteinic surface hydrophobicity.
(2) add the maleic anhydride of 2g in the above-mentioned modification low temperature soy meal, reaction generates the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 2 hours, add the WSR-6690 type Resins, epoxy of 15g.
(4) reaction of maleic anhydride graft soybean protein and Resins, epoxy is after 1.5 hours, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
After testing: the tackiness agent outward appearance is a milky white liquid, solid content is 34.8%, contact angle on the board using poplar board surface is: 45 °, record viscosity (25 ℃) with rotational viscosimeter and be 255mPaS, by testing about the measuring method of I, II, IV class glued board in the standard GB 9846.12 " mensuration of glued board gummed intensity ", the intensity of the bonding board using poplar board of tackiness agent is respectively: 1.946MPa, 2.565MPa, 2.992MPa all obviously surpass the value (0.7MPa) that standard GB/T9846.3 stipulates.
Embodiment 4:
(1) soybean protein isolate of 10g and the water of 100g are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.5g again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 2 hours with agitator.By Sodium dodecylbenzene sulfonate modification soybean protein wherein, make protein interior hydrophobic side then outwards, thereby increase proteinic surface hydrophobicity.
(2) add the maleic anhydride of 3g in the above-mentioned modified soy protein, reaction generates the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 1 hour, add the WSR-6690 type Resins, epoxy of 25g.
(4) reaction of maleic anhydride graft soybean protein and Resins, epoxy is after 1 hour, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
After testing: the tackiness agent outward appearance is a milky white liquid, solid content is 38.2%, contact angle on the board using poplar board surface is: 43 °, record viscosity (25 ℃) with rotational viscosimeter and be 356mPaS, by testing about the measuring method of I, II, IV class glued board in the standard GB 9846.12 " mensuration of glued board gummed intensity ", the intensity of the bonding board using poplar board of tackiness agent is respectively: 2.224MPa, 2.687MPa, 3.255MPa all obviously surpass the value (0.7MPa) that standard GB/T9846.3 stipulates.
Embodiment 5:
(1) bean cake powder of 20g and the water of 100g are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.2g again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 4 hours with agitator.By Sodium dodecylbenzene sulfonate modification soybean protein wherein, make protein interior hydrophobic side then outwards, thereby increase proteinic surface hydrophobicity.
(2) add the maleic anhydride of 1g in the above-mentioned modified soy protein, reaction generates the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 3 hours, add the WSR-6101 type Resins, epoxy of 5g.
(4) reaction of maleic anhydride graft soybean protein and Resins, epoxy is after 2 hours, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
After testing: the tackiness agent outward appearance is a milky white liquid, solid content is 31.3%, contact angle on the board using poplar board surface is: 49 °, recording viscosity with rotational viscosimeter is 318mPaS, by testing about the measuring method of I, II, IV class glued board among the national standard 6B9846.12 " mensuration of glued board gummed intensity ", the intensity of the bonding board using poplar board of tackiness agent is respectively: 2.233MPa, 2.787MPa, 3.156MPa all obviously surpass the value (0.7MPa) that standard GB/T9846.3 stipulates.
Embodiment 6:
(1) low temperature soy meal of 15g and the water of 100g are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.5g again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 2 hours with agitator.By Sodium dodecylbenzene sulfonate modification soybean protein wherein, make protein interior hydrophobic side then outwards, thereby increase proteinic surface hydrophobicity.
(2) add the maleic anhydride of 2g in the above-mentioned modification low temperature soy meal, reaction generates the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 3 hours, add the WSR-618 type Resins, epoxy of 5g.
(4) reaction of maleic anhydride graft soybean protein and Resins, epoxy is after 1.5 hours, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
After testing: the tackiness agent outward appearance is a milky white liquid, solid content is 25.3%, contact angle on the board using poplar board surface is: 42 °, record viscosity (25 ℃) with rotational viscosimeter and be 215mPaS, by testing about the measuring method of I, II, IV class glued board in the standard GB 9846.12 " mensuration of glued board gummed intensity ", the intensity of the bonding board using poplar board of tackiness agent is respectively: 2.657MPa, 2.987MPa, 3.088MPa all obviously surpass the value (0.7MPa) that standard GB/T9846.3 stipulates.
Embodiment 7:
(1) soybean protein isolate of 10g and the water of 100g are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.35g again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 4 hours with agitator.By Sodium dodecylbenzene sulfonate modification soybean protein wherein, make protein interior hydrophobic side then outwards, thereby increase proteinic surface hydrophobicity.
(2) add the maleic anhydride of 1.5g in the above-mentioned modified soy protein, reaction generates the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 1 hour, add the WSR-618 type Resins, epoxy of 15g.
(4) reaction of maleic anhydride graft soybean protein and Resins, epoxy is after 2 hours, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
After testing: the tackiness agent outward appearance is a milky white liquid, solid content is 32.8%, contact angle on the board using poplar board surface is: 48 °, record viscosity (25 ℃) with rotational viscosimeter and be 354mPaS, by testing about the measuring method of I, II, IV class glued board in the standard GB 9846.12 " mensuration of glued board gummed intensity ", the intensity of the bonding board using poplar board of tackiness agent is respectively: 1.966MPa, 2.125MPa, 2.887MPa all obviously surpass the value (0.7MPa) that standard GB/T9846.3 stipulates.
Embodiment 8:
(1) bean cake powder of 20g and the water of 100g are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.5g again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 2 hours with agitator.By Sodium dodecylbenzene sulfonate modification soybean protein wherein, make protein interior hydrophobic side then outwards, thereby increase proteinic surface hydrophobicity.
(2) add the maleic anhydride of 1g in the above-mentioned modified soy protein, reaction generates the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 1.5 hours, add the WSR-6690 type Resins, epoxy of 15g.
(4) reaction of maleic anhydride graft soybean protein and Resins, epoxy is after 1.5 hours, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
After testing: the tackiness agent outward appearance is a milky white liquid, solid content is 33.7%, contact angle on the board using poplar board surface is: 48 °, record viscosity (25 ℃) with rotational viscosimeter and be 332mPaS, by testing about the measuring method of I, II, IV class glued board in the standard GB 9846.12 " mensuration of glued board gummed intensity ", the intensity of the bonding board using poplar board of tackiness agent is respectively: 1.880MPa, 2.763MPa, 3.099MPa all obviously surpass the value (0.7MPa) that standard GB/T9846.3 stipulates.
Embodiment 9:
(1) low temperature soy meal of 15g and the water of 100g are joined in the reaction vessel, wherein water is solvent, be warming up to 25 ℃ after, add the Sodium dodecylbenzene sulfonate of 0.2g again; Temperature of reaction is warming up to 50 ℃ from 25 ℃, stirred 2 hours with agitator.By Sodium dodecylbenzene sulfonate modification soybean protein wherein, make protein interior hydrophobic side then outwards, thereby increase proteinic surface hydrophobicity.
(2) add the maleic anhydride of 3g in the above-mentioned modification low temperature soy meal, reaction generates the maleic anhydride graft soybean protein.
(3) after graft reaction carries out 2 hours, add the WSR-6101 type Resins, epoxy of 5g.
(4) reaction of maleic anhydride graft soybean protein and Resins, epoxy is after 2 hours, and reaction finishes, and prepares epoxy resin modified soy protein adhesive.
After testing: the tackiness agent outward appearance is a milky white liquid, solid content is 30.2%, contact angle on the board using poplar board surface is: 43 °, record viscosity (25 ℃) with rotational viscosimeter and be 242mPaS, by testing about the measuring method of I, II, IV class glued board in the standard GB 9846.12 " mensuration of glued board gummed intensity ", the intensity of the bonding board using poplar board of tackiness agent is respectively: 1.968MPa, 2.600MPa, 2.896MPa all obviously surpass the value (0.7MPa) that standard GB/T9846.3 stipulates.