CN101491796B - 便携式涂料喷涂设备 - Google Patents

便携式涂料喷涂设备 Download PDF

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CN101491796B
CN101491796B CN200910126481XA CN200910126481A CN101491796B CN 101491796 B CN101491796 B CN 101491796B CN 200910126481X A CN200910126481X A CN 200910126481XA CN 200910126481 A CN200910126481 A CN 200910126481A CN 101491796 B CN101491796 B CN 101491796B
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CN101491796A (zh
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凯文·L.·亚历山大
吉恩·P.·阿尔滕勃格
迈克尔·C.·罗杰斯
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/03Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/053Arrangements for supplying power, e.g. charging power
    • B05B5/0531Power generators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/053Arrangements for supplying power, e.g. charging power
    • B05B5/0531Power generators
    • B05B5/0532Power generators driven by a gas turbine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/12Spray pistols; Apparatus for discharge designed to control volume of flow, e.g. with adjustable passages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/24Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/24Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
    • B05B7/2489Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device
    • B05B7/2491Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device characterised by the means for producing or supplying the atomising fluid, e.g. air hoses, air pumps, gas containers, compressors, fans, ventilators, their drives

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Abstract

一种便携式静电辅助和/或压缩气体辅助涂料喷涂设备包括筒体和从该筒体向下延伸的把手。该把手包括从具有用于将涂料源、压缩气体和/或电源连接至涂料喷涂设备的多个不同特性的模块中选定的模块。

Description

便携式涂料喷涂设备
本申请是申请日为2006年4月4日、申请号为200680010829.3且发明名称为“便携式涂料喷涂设备”的发明专利申请的分案申请。
技术领域
本发明涉及便携式涂料雾化和喷涂设备(下文有时称为喷枪)。但是,相信其也可用于其他应用。
背景技术
许多喷枪是已知的。以下列出的美国专利和公开应用中说明和描述的配置是其中比较相关的配置:2003/0006322、6,712,292、6,698,670、6,669,112、6,572,029、6,460,787、6,402,058、RE36,378、6,276,616、6,189,809、6,179,2235,836,517、5,829,679、5,803,313、RE35,769、5,639,027、5,618,001、5,582,3505,553,788、5,400,971、5,395,054、D349,559、5,351,887、5,332,159、5,332,1565,330,108、5,303,865、5,299,740、5,289,974、5,284,301、5,284,299、5,236,1295,209,405、5,209,365、5,178,330、5,119,992、5,118,080、5,180,104、D325,2415,090,623、5,074,466、5,064,119、5,054,687、D318,712、5,022,590、4,993,6454,934,607、4,934,603、4,927,079、4,911,367、D305,453、D305,452、D305,057D303,139、4,844,342、4,770,117、4,760,962、4,759,502、4,747,546、4,702,4204,613,082、4,606,501、D287,266、4,537,357、4,529,131、4,513,913、4,483,4834,453,670、4,437,614、4,433,812、4,401,268、4,361,283、D270,368、D270,367D270,180、D270,179、RE30,968、4,331,298、4,248,386、4,214,709、41174,0714,174,070、4,169,545、4,165,022、D252,097、4,133,483、4,116,364、4,114,5644,105,164、4,081,904、4,037,561、4,030,857、4,002,777、4,001,935、3,990,6093,964,683以及3,940,061。本文还参考美国专利:6,562,137、6,423,142、6,144,5705,978,244、5,159,544、4,745,520、4,485,427、4,481,557、4,324,812、4,187,5274,075,677、3,894,272、3,875,892以及3,851,618。这些参考资料的公开内容在此并入本文作为参考。该列表并不表示已进行了所有相关技术的彻底研究,或没有比所列出的更多的相关技术存在,或列出的技术是可取得专利的素材。也不应该推断出任何的这种表示。
发明内容
根据本发明的第一个方面,一种便携式静电辅助涂料喷涂设备包括筒体和从该筒体向下延伸的把手。该把手包括从模块组中选定的模块,该模块组包括以下模块中的至少两个模块:包括压缩气体驱动发电(dynamoelectric)装置、压缩气体输入端口和电输出端口的模块,包括连接至低量级(magnitude)电压源的输入端口和电输出端口的模块,包括电池和电输出端口的模块,以及包括用于连接到高量级电压的端口的模块。
根据本发明的该方面,上述模块组还包括:包括燃料电池和电输出端口的模块。
根据本发明的该方面,上述涂料喷涂设备包括逆变器和乘法器。
根据本发明的该方面,压缩气体驱动发电装置包括连接到压缩气体输入端口的气体涡轮机。
根据本发明的该方面,上述模块从以下模块组中选定,该模块组包括:包括用于连接至低量级电压源的端口和电输出端口的模块和包括用于连接至高量级电压源的端口的模块。选定的模块还包括:用于向涂料喷涂设备提供涂料的端口。穿过用于将电压源连接到涂料喷涂设备的端口,以及用于向涂料喷涂设备提供涂料的端口的线通常在与筒体纵向延伸方向相同的方向延伸。
根据本发明的该方面,上述线向与筒体纵向延伸方向不同的方向延伸。
根据本发明的该方面,上述模块包括一个包含压缩气体驱动发电装置、压缩气体输入端口和电输出端口的端口。该模块进一步包括用于向涂料喷涂设备提供涂料的端口。穿过压缩气体输入端口和用于向涂料喷涂设备提供涂料的端口引出的线通过与所述筒体纵向延伸方向相同的方向延伸。
根据本发明的该方面,上述线向与所述筒体纵向延伸方向不同的方向延伸。
根据本发明的另一方面,一种便携式涂料喷涂设备包括筒体和从该筒体向下延伸的把手。把手包括用于分别地连接到第一和第二管道的第一和第二端口的模块。所述管道的第一管道用于向涂层喷涂设备提供将喷涂的涂料流,所述管道的第二管道用于提供将从涂料喷涂设备喷出的涂料流。
根据本发明的该方面,所述涂料喷涂设备包括:压缩气体辅助涂料喷涂设备。模块包括用于连接至压缩气体源的端口和第一和第二端口。模块选自:其中通过第一端口和用于连接至压缩气体源的端口引出的线向与所述筒体纵向延伸方向不同的方向延伸的模块,和其中通过第一端口和用于连接至压缩气体源的端口引出的线向与所述筒体纵向延伸方向相同的方向延伸的模块。
根据本发明的该方面,其中所述涂料喷涂设备包括:压缩气体辅助涂料喷涂设备。模块包括用于连接至压缩气体源的端口和第一和第二端口。模块选自:其中通过第二端口和用于连接至压缩气体源的端口引出的线向与所述筒体纵向延伸方向不同的方向延伸的模块,和其中通过第二端口和用于连接至压缩气体源的端口引出的线向与所述筒体纵向延伸方向相同的方向延伸的模块。
根据本发明的该方面,其中所述涂料喷涂设备包括:静电辅助涂料喷涂设备。模块包括用于将电压源连接至涂料喷涂设备的端口。模块选自:其中通过第一端口和用于连接至电压源的端口引出的线向与所述筒体纵向延伸方向不同的方向延伸的模块,和其中通过第一端口和用于连接至电压源的端口引出的线向与所述筒体纵向延伸方向相同的方向延伸的模块。
根据本发明的该方面,其中所述涂料喷涂设备包括:静电辅助涂料喷涂设备。模块包括用于将电压源连接至涂料喷涂设备的端口。模块选自:其中通过第二端口和用于连接至电压源的端口引出的线向与所述筒体纵向延伸方向不同的方向延伸的模块,和其中通过第二端口和用于连接至电压源的端口引出的线向与所述筒体纵向延伸方向相同的方向延伸的模块。
根据本发明的另一方面,一种便携式压缩气体辅助涂料喷涂设备包括筒体和从该筒体向下延伸的把手。该把手包括从模块组中选定的模块,该模块组包括至少一个以下的模块:用于调整供给涂料喷涂设备的压缩气体压力的模块,用于调整供给涂料喷涂设备的涂料流速(flow rate)的模块,用于调整供给涂料喷涂设备的压缩气体压力以及供给涂料喷涂设备的涂料流速的模块。
根据本发明的另一方面,一种便携式静电及压缩气体辅助涂料喷涂设备包括,筒体和从该筒体向下延伸的把手。该把手包括:包括用于连接至涂料源、压缩气体和电源的端口的模块。该模块选自:其中通过涂料端口、压缩气体端口和电源端口的各对端口引出的线向与所述筒体纵向延伸方向相同的方向延伸的模块,和具有通过涂料端口、压缩气体端口和电源端口的各对端口引出的线形成三角形的边的模块。
附图说明
通过参考以下具体描述和说明本发明的附图,可以最佳的理解本发明。图中:
图1说明根据本发明构造的设备的简化示意图;
图2说明根据本发明构造的设备的简化示意图;
图3说明根据本发明构造的另一设备的简化示意图;
图4说明在图1-2中说明的元件的有所放大的侧面正视图;
图5说明在图4中说明的元件局部的底部平面图,通常沿其剖面线5-5获得;
图6、7、7a和8说明对于图5中说明的局部可替代的局部;
图9说明根据本发明构造的另一设备的简化示意图;
图10a-c说明根据本发明构造的另一设备的放大的不完整的可组合的侧面正视图;以及
图11说明另一设备的放大的不完整的可组合的侧面正视图。
具体实施方式
某些静电辅助涂料雾化及喷涂设备(下文有时称为静电喷枪)由发电装置提供电能,例如利用提供给该种喷枪的气体发电的内部气体涡轮机。例如以上提及的美国专利4,219,865和4,290,091说明和描述了该种普通类型的喷枪。设计该种喷枪的目的是提供更容易的安装和更容易的操作。该种喷枪的制造不需要将该喷枪连接到外部电源的电线。
某些静电喷枪由外部电源提供电能。该外部电源通常由来自例如110VAC、60HZ线电压或220VAC、50或60HZ线电压等提供电能,并且是相对固定的。因此通过高或低量级的电压线将该种静电喷枪连接至外部电源。虽然该系统通常安装更麻烦,但它们通常提供更强的控制、显示和用户界面功能。
现在参考图1和2,通过根据本发明构造的喷枪100,用户可以在购买时选择(她)他更喜欢的电源或可以在任何时候在电源类型之间转换。这允许用户配置系统以满足输入电源的需要,或者是图1中通过压缩通过柔性管道104传送至喷枪的气体由气体驱动源102提供电能,或者是通过图2中连至设备上的逆变器和乘法器的低量级电压(例如,+/-24VDC)源106和低量级电压线108提供电能,或者是图1中包含一个或多个例如为不用电线的电动手工工具等提供电能的电池的电池组110提供电能,该电池组向设备上的逆变器和乘法器传送低量级DC电压,或者是通过图1中高量级电压(例如,-35KVDC,-65KVDC或-85KVDC)源112和高量级电压线114提供电能。在某些资料中对这些各种类型的电源进行了说明,例如以上确定的美国专利:6,562,137、6,423,142、6,144,570、5,978,244、5,159,544、4,745,520、4,485,427、4,481,5574,324,812、4,290,091、4,219,865、4,187,527、4,075,677、3,894,272、3,875,892以及3,851,618。
通过拆除第一模块116、118、120、122、125以及将第二模块116、118、120、122、125连接到喷枪100,使得电源模块116、118、120、122、125是可互换的。图1中模块116包括气体涡轮机,连接有适当的气体输入口124和电输出126。图2中另一模块118包括装配有与涡轮模块116相同的电输出连接126的低量级电压线108。图1中的另一模块120包括具有与模块116、118相同的电输出连接126电池组110。图1中的另一模块122包括向高量级电压线114的连接。图1中的另一模块125包括具有例如与模块116、118和120等相同的电输出连接126的例如氢气/氧气或锌/氧(气体)燃料电池等燃料电池127。可以配置模块116、118、120、122和125以如图3中插入把手142’或如图1、2和4-8中通过例如螺纹紧固件141等连接例如把手142的下端,或者可以如图9中的配置以提供整体的把手142”,通过例如螺纹紧固件143等可以将把手连接至筒体147。
某些用户选择通过压缩通过柔性管道104传送至喷枪的气体由气体驱动源102提供电能的喷枪,或由连至设备上的逆变器和乘法器的低量级电压源106和低量级电压线108提供电能的喷枪,或由向设备上的逆变器和乘法器传送低量级DC电压的电池组110提供电能的喷枪,或由高量级电源112以及高量级电压线114提供电能的喷枪中的一个或另一个。由于研发、制造及采购静电喷枪的多种不同生产线和相关的产品以提供用户电源选择的成本,一些制造商已经选择关注于特定电源或特定类型的电源以及单一静电喷枪生产线。相信所述类型喷枪的模块性可以对高的研发和采购成本提供缓解。
对于某些类型喷涂应用的其它需求,需要将很多类型的要通过喷枪100喷涂的涂料相对稳定地进行循环直到将它们喷涂出去。在涂料没有被喷涂期间,可能需要例如防止涂料的固体成分从液体成分中沉析。如果在还没有喷涂涂料时该涂料没有被持续地循环,涂料就会停留在将涂料源136连接至喷枪100的管道132、134中。
在许多现有的用于再循环类型应用的喷枪中,通过将需要再流通涂料的管道连接到喷枪把手上的装置,并通过连接至喷枪把手上另一装置的分离管道将涂料返回涂料源来实现再循环。将多个装置连接至喷枪的把手末端可能造成更难操作的巨大的、笨重的喷枪。参考图7和8,根据本发明的模块138和139允许在更轻便、更紧凑、更人性的设置中通过管道132和134在喷枪100的把手142来回的再循环喷涂材料。
现在具体参考图10a-c,在某些涂料应用中,希望控制供给喷枪100的气体和/或涂料以获得稳定的流量。在许多现有的喷枪中,通过提供气体和/或涂料调节器和在与喷枪100连接的流体电路中提供相关装置获得该目标。该种装置体积大,使得操作喷枪100更加困难,或者也可以将该装置远离喷枪100设置,但使用它们就不太方便。根据本发明构造的模块148、150、152允许在更加轻便、紧凑的设置中直接在把手142上控制气体压力(图10a,148)、涂料流速(图10b,150)或者对两者都进行控制(图10c,152),因此带来更加方便使用的调节器控制的更加人性化的喷枪100。
现在具体参考图5-7以及7a,某些用户可能选择气体管道104(存在的话)、涂料管道132、134(存在的话)以及连接至喷枪100的把手142的电线108、114(存在的话)的直列式设置(in-line arrangement)160。另一些用户可能选择例如这些连接的三角形设置162。在很多现有系统中,提供两种选择需要制造商为两种不同配置设计不同的铸模和支架。由于它们相对复杂的细节,把手铸模相对昂贵并具有长的提前期。另外,用户在特定的喷枪上将仅具有配置160和162中的一个或另外一个。本发明能够保留分别用于直列式160和三角形162连接的两种模块164和138,并在特定喷枪100上来回转换。
最后,具体参考图11,如果没有设置模块116、118、120、122、125、138、139、148、150、152或164,可以为喷枪100安装支架170以减少整个喷枪100的重量和大小。将涂料供给管道132、压缩气体供给管道104和电导体108或114直接通向手柄142。

Claims (6)

1.一种便携式涂料喷涂设备,包括筒体和从该筒体向下延伸的把手,把手包括一模块,该模块包括用于分别连接到第一和第二管道的第一和第二端口,所述第一管道用于向涂层喷涂设备提供涂料流,所述第二管道用于提供从涂料喷涂设备离开的涂料流。
2.根据权利要求1所述的涂料喷涂设备,其中
所述涂料喷涂设备包括:压缩气体辅助涂料喷涂设备,
所述模块包括用于连接至压缩气体源的第三端口,所述模块选自:其中通过第一端口和第三端口引出的线向与所述筒体的纵向延伸方向不同的方向延伸的模块,和其中通过第一端口和第三端口引出的线向与所述筒体的纵向延伸方向相同的方向延伸的模块。
3.根据权利要求1所述的涂料喷涂设备,其中
所述涂料喷涂设备包括:压缩气体辅助涂料喷涂设备,
所述模块包括用于连接至压缩气体源的第三端口,所述模块选自:其中通过第二端口和第三端口引出的线向与所述筒体的纵向延伸方向不同的方向延伸的模块,和其中通过第二端口和第三端口引出的线向与所述筒体的纵向延伸方向相同的方向延伸的模块。
4.根据权利要求1所述的涂料喷涂设备,其中
所述涂料喷涂设备包括:静电辅助涂料喷涂设备,
所述模块包括用于将电压源连接至涂料喷涂设备的第三端口,所述模块选自:其中通过第一端口和第三端口引出的线向与所述筒体的纵向延伸方向不同的方向延伸的模块,和其中通过第一端口和第三端口引出的线向与所述筒体的纵向延伸方向相同的方向延伸的模块。
5.根据权利要求1所述的涂料喷涂设备,其中
所述涂料喷涂设备包括:静电辅助涂料喷涂设备,
所述模块包括用于将电压源连接至涂料喷涂设备的第三端口,所述模块选自:其中通过第二端口和第三端口引出的线向与所述筒体的纵向延伸方向不同的方向延伸的模块,和其中通过第二端口和第三端口引出的线向与所述筒体的纵向延伸方向相同的方向延伸的模块。
6.一种便携式静电及压缩气体辅助涂料喷涂设备,该设备包括筒体,把手从该筒体延伸离开,
该把手包括:包括用于连接至涂料源、压缩气体源和电源的端口的模块,
该模块选自:其中通过涂料端口、压缩气体端口和电源端口的各对端口引出的线向与所述筒体的纵向延伸方向相同的方向延伸的模块,和其中通过涂料端口、压缩气体端口和电源端口的各对端口引出的线形成三角形的边的模块。
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AU2006231484A1 (en) 2006-10-12
WO2006107935A1 (en) 2006-10-12
CN101151101A (zh) 2008-03-26
KR101308535B1 (ko) 2013-09-23
US20060219824A1 (en) 2006-10-05
CN101151101B (zh) 2011-07-27
KR20070116035A (ko) 2007-12-06
US7757973B2 (en) 2010-07-20
CN101491796A (zh) 2009-07-29
US8382015B2 (en) 2013-02-26
AU2006231484B2 (en) 2010-09-16
JP5487367B2 (ja) 2014-05-07
JP2008534280A (ja) 2008-08-28
EP1866096A1 (en) 2007-12-19
US8893991B2 (en) 2014-11-25
US20130140384A1 (en) 2013-06-06

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