CN101491369B - Production method of sandwich type paper-making method reconstructed tobacco leaf - Google Patents
Production method of sandwich type paper-making method reconstructed tobacco leaf Download PDFInfo
- Publication number
- CN101491369B CN101491369B CN200910094156XA CN200910094156A CN101491369B CN 101491369 B CN101491369 B CN 101491369B CN 200910094156X A CN200910094156X A CN 200910094156XA CN 200910094156 A CN200910094156 A CN 200910094156A CN 101491369 B CN101491369 B CN 101491369B
- Authority
- CN
- China
- Prior art keywords
- tobacco
- sandwich layer
- sandwich
- paper
- production method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a method for producing reconstituted tobacco by a sandwich type paper making method. The method comprises the following steps that: tobacco raw materials and non-tobacco fiber materials are subjected to soaking extraction by clean water, the soluble matter is prepared into a concentrated solution for standby, the insoluble matter is pulped, and the upper layer of the insoluble matter is paper-made by a cylinder paper machine; tobacco powder is mixed with clean water, a binder and an additive for tobacco and evenly stirred to prepare a sandwich layer coating material; by adopting a roller coating mode, the coating material is evenly coated on the surface of the upper layer to form a sandwich layer; the lower layer is paper-made on the surface of the sandwich layer and pressed to form a film base; and the concentrated solution is coated back on the film base, and subjected to drying and parting cut to prepare the finished product. The method has the advantages of effectively ensuring the even and stable distribution of the middle sandwich layer, improving the utilization rate of the tobacco raw materials and having active actions on the energy conservation and emission reduction in the production of the reconstituted tobacco, along with simple method, low cost and complete utilization of the raw materials.
Description
Technical field
The invention belongs to the reconstituted tobacco technical field, be specifically related to a kind of production method of sandwich type paper-making method reconstructed tobacco leaf.
Background technology
Conventional papermaking-method reconstituted tobaccos production technology needs earlier tobacco material (offal, tobacco leaf, offal) water to be extracted, tobacco material after will extracting is then mixed non-baccy fibers such as joining wood (fiber crops) slurry through high (low) dense pulping that grinds, slurry is through the fourdrinier machine moulding of manufacturing paper with pulp, again through squeezing, preceding drying, tobacco material extract concentrate back and be coated with, after dry and cut after make papermaking-method reconstituted tobaccos.The reconstituted tobacco that this technological process is produced is subjected to the influence of factors such as tobacco material quality fluctuation bigger, and many such as the number of dropouts of raw materials in small, broken bits such as offal, and energy consumption is bigger, and utilization rate of equipment and installations is also lower.
At this situation, a kind of papermaking-method reconstituted tobaccos of similar sandwich has appearred in recent years.For example, Chinese invention patent application 200710034468.2 discloses " method that a kind of pair of net method produced tobacco sheets by paper making method ": cigarette is broken, offal, cigarette ash are worn into tobacco powder; The extraction of offal water, extract concentrate the back and add a certain amount of tobacco powder, make coating fluid; Offal extraction back solid mixes with the plus fiber slurry through slurrying, the separated into two parts moulding of manufacturing paper with pulp of surfing the Net respectively; Even spreading tobacco powder on the substrate of a paper machine making moulding therein, the wet substrate with another paper machine making moulding covers on it again, makes the thin slice finished product through squeezing, dry, coating, dry, fragment.Patent application 200810028019.1 discloses " a kind of composite papermaking method reconstituted tobacco and production method thereof ": component is set in the tobacco material water extraction of tobacco leaf and offal composition, extract mixes concentrated, slag charge mixing defibrination form slurry, manufacture paper with pulp up and down two material bed, with tobacco powder evenly add to down material bed on, the upper strata is compound on the tobacco powder layer, obtain substrate by squeezing, drying, extract is evenly coated on the substrate, made reconstituted tobacco more after drying.
Though existing sandwich type paper-making method reconstructed tobacco leaf can overcome the material quality fluctuation influence to product quality effectively, reduce consumption of raw materials, in actual production, also be difficult to guarantee intermediate core layer in length and breadth to distribute evenly, one make peace stable.And do not see good solution in the prior art as yet.
Summary of the invention
The objective of the invention is at the deficiencies in the prior art, a kind of production method of new sandwich type paper-making method reconstructed tobacco leaf be provided, with guarantee that the intermediate core layer material distributes evenly, stable.
Purpose of the present invention is achieved by the following technical programs.
A kind of production method of sandwich type paper-making method reconstructed tobacco leaf is characterized in that: adopt the mode of roller coat that the sandwich layer coating medium evenly is applied over up and down between the surface layer.
Described sandwich layer coating medium is made up of the raw material of following weight parts: 1 part of offal, 2～4 parts of water, 0.01～0.02 part of adhesive.
Also comprise 0.1%～1% part of cigarette additive in the described sandwich layer coating medium.
Described cigarette additive is preferably mailland reaction spices.
This method specifically may further comprise the steps:
1, tobacco material and non-baccy fiber raw material soak extraction 15～45min with the clear water of 8～12 times of amounts, and 60 ℃～90 ℃ of water temperatures are separated DDGS, and insoluble matter making beating back is standby;
2, DDGS is concentrated into density 1.1～1.2g/cm through vacuum
3Concentrate standby;
3, add 2～4 times clear water and account for the adhesive of offal weight 1%～2% in offal, stir, it is standby to make the sandwich layer coating medium;
4, on cylinder mould machine with step (1) the gained slurry upper layer of manufacturing paper with pulp;
5, adopt the mode of roller coat that step (3) gained sandwich layer coating medium evenly is applied over the upper layer surface, form sandwich layer; Surface layer under core layer surface is manufactured paper with pulp with step (1) gained slurry forms the sheet base through squeezing again;
6, step (2) gained concentrate is returned be applied on the sheet base, drying, divide and cut into required sandwich type paper-making method reconstructed tobacco leaf.
Can also further add 0.1%～1% cigarette additive in the step (3) stirs.
The present invention has following advantage with respect to prior art:
1, earlier the tobacco leaf smalls is modulated into the coating medium of pasty state, adopts the mode of roller coat to combine again, thereby guaranteed uniformity, the stability of intermediate core layer distribution effectively with surface layer up and down;
2, the prescription of surface layer, sandwich layer and consumption can be regulated flexibly, satisfying different product function or client's needs, characteristics such as " reproducing property ", " regroup " of reconstituted tobacco, " artificial controllability " are fully played out;
3, method is easy, with low cost, prepared using is abundant, has improved the service efficiency of tobacco material, and the energy-saving and emission-reduction of reconstituted tobacco production are had positive role.
Description of drawings
Fig. 1 is a process flow diagram of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples the present invention is described in further detail, but they are not limitation of the invention.
Embodiment 1
Produce sandwich type paper-making method reconstructed tobacco leaf.Take by weighing 570kg offal, 380kg tobacco fragment and 50kg softwood pulp, the 90 ℃ of water logging bubbles extraction with 8 times of amounts separates DDGS.The insoluble matter making beating, the slurry of must manufacturing paper with pulp is standby.DDGS is concentrated into density 1.1～1.2g/cm through vacuum
3Concentrate standby.Take by weighing 20 purpose offal raw material 100kg, add the 400kg clear water and stir, add the carboxymethyl cellulose of 5kg then, be modulated into the sandwich layer coating medium.With the slurry that the prepares surface layer of manufacturing paper with pulp, the upper layer of manufacturing paper with pulp earlier evenly is applied over upper layer by applicator roll with the sandwich layer coating medium then, the surface layer down of on sandwich layer, manufacturing paper with pulp again, and squeezing at last is base in flakes.Concentrate is returned on the sheet base that is coated onto moulding.Again drying, make sandwich type paper-making method reconstructed tobacco leaf after cutting.
Embodiment 2
Repeat embodiment 1, following difference is arranged: take by weighing 540kg offal, 360kg tobacco fragment and 100kg wood pulp, with 60 ℃ of water logging bubbles extraction of 12 times of amounts.Take by weighing 40 order offal raw material 100kg, add 300kg clear water and 1kg mailland reaction spices, the back that stirs adds the carboxymethyl cellulose of 5kg, is modulated into the sandwich layer coating medium.
Claims (5)
1. the production method of a sandwich type paper-making method reconstructed tobacco leaf is characterized in that: adopt the mode of roller coat that the sandwich layer coating medium evenly is applied over up and down between the surface layer; Described sandwich layer coating medium is made by the raw material of following weight parts: 1 part of offal, 2～4 parts of water and 0.01～0.02 part of adhesive.
2. production method according to claim 1 is characterized in that: also comprise 0.1%～1% cigarette additive in the described sandwich layer coating medium.
3. production method according to claim 2 is characterized in that: described cigarette additive is a mailland reaction spices.
4. production method according to claim 1 specifically may further comprise the steps:
(1) tobacco material and non-baccy fiber raw material soak extraction 15～45min with the clear water of 8～12 times of amounts, and 60 ℃～90 ℃ of water temperatures are separated DDGS, and insoluble matter making beating back is standby;
(2) DDGS is concentrated into density 1.1～1.2g/cm through vacuum
3Concentrate standby;
(3) add 2～4 times clear water and account for the adhesive of offal weight 1%～2% in offal, stir, it is standby to make the sandwich layer coating medium;
(4) on cylinder mould machine with step (1) the gained slurry upper layer of manufacturing paper with pulp;
(5) adopt the mode of roller coat that step (3) gained sandwich layer coating medium evenly is applied over the upper layer surface, form sandwich layer; Surface layer under core layer surface is manufactured paper with pulp with step (1) gained slurry forms the sheet base through squeezing again;
(6) step (2) gained concentrate is returned be applied on the sheet base, drying, divide and cut into required sandwich type paper-making method reconstructed tobacco leaf.
5. production method according to claim 4 is characterized in that: also further add 0.1%～1% cigarette additive in the step (3) and stir.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910094156XA CN101491369B (en) | 2009-03-04 | 2009-03-04 | Production method of sandwich type paper-making method reconstructed tobacco leaf |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910094156XA CN101491369B (en) | 2009-03-04 | 2009-03-04 | Production method of sandwich type paper-making method reconstructed tobacco leaf |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101491369A CN101491369A (en) | 2009-07-29 |
| CN101491369B true CN101491369B (en) | 2011-11-16 |
Family
ID=40922298
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910094156XA Active CN101491369B (en) | 2009-03-04 | 2009-03-04 | Production method of sandwich type paper-making method reconstructed tobacco leaf |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101491369B (en) |
Families Citing this family (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102860579A (en) * | 2011-07-04 | 2013-01-09 | 湖北中烟工业有限责任公司 | Method for improving quality of tobacco sheet prepared by papermaking method |
| CN103070467A (en) * | 2013-01-09 | 2013-05-01 | 河南卷烟工业烟草薄片有限公司 | New tobacco pulp treatment method |
| BR112016026677B1 (en) * | 2014-06-16 | 2021-12-14 | Philip Morris Products S.A. | REINFORCED RECONSTITUTED TOBACCO NET AND ROLL AND METHOD FOR MANUFACTURING THEM |
| CN104397868A (en) * | 2014-12-29 | 2015-03-11 | 安徽中烟再造烟叶科技有限责任公司 | Method capable of increasing yield of tobacco sheets in production of reconstituted tobaccos |
| CN104824824B (en) * | 2015-03-17 | 2016-06-08 | 陕西理工机电科技有限公司 | Method with the load tobacco chippings reconstituted tobacco that Paper DryForming Technology manufactures |
| CN104770853A (en) * | 2015-04-21 | 2015-07-15 | 奚程 | Production method for tobacco sheet |
| CN104856212A (en) * | 2015-05-05 | 2015-08-26 | 云南瑞升烟草技术（集团）有限公司 | Novel sandwich type plant sheet and production process thereof |
| CN105614942B (en) * | 2016-04-08 | 2017-07-18 | 云南中烟工业有限责任公司 | A kind of method for the retention for improving papermaking-method reconstituted tobaccos piece based filler |
| CN105661620B (en) * | 2016-04-21 | 2017-05-10 | 云南中烟工业有限责任公司 | Aquilaria sinensis reconstituted tobacco preparation method used in laboratory by adopting sandwich method |
| CN106235377A (en) * | 2016-10-20 | 2016-12-21 | 云南中烟再造烟叶有限责任公司 | A kind of reconstituted tobacco multi-layer forming method |
| CN106617258A (en) * | 2017-01-16 | 2017-05-10 | 云南中烟再造烟叶有限责任公司 | Method for improving reconstituted tobacco extraction rate in paper-making process |
| WO2019033297A1 (en) * | 2017-08-16 | 2019-02-21 | 河南中烟工业有限责任公司 | Fuming stick |
| WO2019033299A1 (en) * | 2017-08-16 | 2019-02-21 | 河南中烟工业有限责任公司 | Method of manufacturing smoking rod |
| CN107637856B (en) * | 2017-10-30 | 2020-11-20 | 福建金闽再造烟叶发展有限公司 | Preparation equipment and preparation method of reconstituted tobacco |
| CN110432531B (en) * | 2019-08-13 | 2021-09-03 | 湖北中烟工业有限责任公司 | Novel process for producing thin sheet by rolling method |
| CN110810896A (en) * | 2019-11-15 | 2020-02-21 | 湖北中烟工业有限责任公司 | Novel tobacco multilayer forming method by papermaking method |
| FR3107164B1 (en) * | 2020-02-18 | 2022-01-14 | Swm Luxembourg Sarl | HIGH DENSITY MULTI-LAYER RECONSTITUTED PLANT SHEET |
| CN111436636B (en) * | 2020-04-02 | 2022-07-26 | 广东省金叶科技开发有限公司 | Method for preparing reconstituted tobacco by thick pulp method and product |
| CN113100470B (en) * | 2021-04-09 | 2023-02-28 | 河南卷烟工业烟草薄片有限公司 | Preparation method of composite tobacco base material |
-
2009
- 2009-03-04 CN CN200910094156XA patent/CN101491369B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN101491369A (en) | 2009-07-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101491369B (en) | Production method of sandwich type paper-making method reconstructed tobacco leaf | |
| CN101273796B (en) | Composite papermaking method reconstituted tobacco and producing method thereof | |
| CN101011182B (en) | Tobacco sheet producing process using improved paper making method | |
| CN100542437C (en) | The method of the two net producing tobacco flake in method similar to papermaking of a kind of usefulness | |
| CN101336749B (en) | Dry type paper-making method recreated tobacco and production method thereof | |
| CN109793257A (en) | A kind of electronic cigarette reconstituted tobacoo and preparation method thereof | |
| CN103919271A (en) | Method for improving calcium carbonate retention rate through adding calcium carbonate before pulp beating | |
| CN102966002B (en) | Preparation of enhancer for nanofiber whisker paper and application method of enhancer to coating of paper-making tobacco sheets | |
| CN103263073A (en) | Method for reproducing tobacco leaves by paper-making method through bamboo pulp fibers instead of wood pulp fibers | |
| CN105167154A (en) | Novel method for preparing reconstituted tobacco by virtue of papermaking process | |
| CN103005661A (en) | Mixed paper-making reconstituted tobacco as well as preparation method and application thereof | |
| CN102106599B (en) | Pulping defibering technology for tobacco raw material of tobacco sheets in paper making method | |
| CN104770853A (en) | Production method for tobacco sheet | |
| CN104480774A (en) | Preparation process of cigar coat and cigar sleeve with tobacco leaf texture | |
| CN105286078B (en) | Method for papermaking method reconstituted tobacco by replacing wood pulp fibers through cotton stalk bark fibers | |
| CN102524933B (en) | A kind of reconstituted tobacco flat turn type is continuously washed, is extracted, digesting combination, coupling chemical industry skill and equipment | |
| WO2022148294A1 (en) | Paper-making process by powder molding and coating | |
| CN102845828B (en) | Method for producing paper cigar cloth and cigar jacket for cigars and cigarettes | |
| CN106283884A (en) | A kind of high-air-permeability sheet type cigarette paper being applicable to cigar and preparation method thereof | |
| CN201219481Y (en) | Tobacco reconstituted by composite papermaking method | |
| CN103126052A (en) | Device and method for producing tobacco sheets | |
| CN113152152A (en) | Tobacco color cigarette paper and preparation method thereof | |
| CN100456971C (en) | Biological tobacco leaf reproduced by rolling process | |
| CN105672044A (en) | Manufacturing method of cigar slice coat | |
| CN104957749A (en) | Method for increasing retention rate of sizing agent in paper-making reconstituted tobacco |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: YUNNAN ZHONGYAN RECONSTITUTED TOBACCO CO., LTD. Free format text: FORMER NAME: YUNNAN ZHONGYAN KUNCHUAN RUISHENG TECHNOLOGY CO., LTD. |
|
| CP03 | Change of name, title or address |
Address after: 650106 Kunming science and Technology Industrial Development Zone, Yunnan Province Road No. 41 Patentee after: Yunnan Zhongyan Reconstituted Tobacco Co., Ltd. Patentee after: Yunnan Reascend Tobacco Technology (Group) Co., Ltd. Address before: 650106 Yunnan province Haiyuan Kunming high tech Industrial Development Zone, Road No. 1699 Patentee before: Yunnan Zhongyan Kunchuan Ruisheng Technology Co., Ltd. Patentee before: Yunnan Reascend Tobacco Technology (Group) Co., Ltd. |