CN1014906B - Hi-chrome cast iron for grinding balls - Google Patents
Hi-chrome cast iron for grinding ballsInfo
- Publication number
- CN1014906B CN1014906B CN 89102932 CN89102932A CN1014906B CN 1014906 B CN1014906 B CN 1014906B CN 89102932 CN89102932 CN 89102932 CN 89102932 A CN89102932 A CN 89102932A CN 1014906 B CN1014906 B CN 1014906B
- Authority
- CN
- China
- Prior art keywords
- ball
- cast iron
- chrome cast
- grinding ball
- iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052742 iron Inorganic materials 0.000 claims abstract description 6
- 239000000126 substance Substances 0.000 claims abstract description 5
- 239000011651 chromium Substances 0.000 claims description 12
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 10
- 229910052804 chromium Inorganic materials 0.000 claims description 10
- 239000004568 cement Substances 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 6
- 238000005272 metallurgy Methods 0.000 abstract description 2
- 229910052720 vanadium Inorganic materials 0.000 abstract description 2
- 239000004035 construction material Substances 0.000 abstract 1
- 238000004299 exfoliation Methods 0.000 abstract 1
- 239000010949 copper Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910001563 bainite Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000010120 permanent mold casting Methods 0.000 description 1
- -1 pour into a mould Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The present invention relates to an iron base high-chrome cast iron grinding ball which is characterized in that the grinding ball has good wear resistance and good toughness, and comprises the following chemical components of 2.0 to 4.0 wt% of C, 0.3 to 2.0 wt% of Si, 0.4 to 2.5 wt% of Mn, 0 to 0.1 wt% of P, 0 to 0.08 wt% of S, 10 to 25 wt% of Cr, 0 to 1.5 wt% of Mo, 0 to 1.2 wt% of Cu, 0 to 1.4 wt% of W, 0 to 1.0 wt% of V, and Fe as the rest. The grinding ball of the present invention is a novel high-chrome cast iron product, and is applied to ball mills to pulverize various materials of construction material industry, metallurgy ore dressing industry and electric power industry. The iron base high-chrome cast iron grinding ball is applied to large, medium and small cement mills, which proves that the iron base high-chrome cast iron grinding ball has the advantages of no exfoliation, no deformation and no ball breakage, and the ball consumption rate is 2.2 to 50 g/ton cement.
Description
The present invention relates to be used for the rich chromium cast iron of grinding material abrading-ball, particularly relate to a kind of rich chromium cast iron that is used for abrading-ball.
As everyone knows, rich chromium cast iron is a kind of good wear-resistant material that grows up along with the widespread usage of electric furnace the seventies, but because the component of material and consumption design are unreasonable, adopt ordinary sand casting technology again, cause the toughness and the wear resistance of abrading-ball can not reach better fit, not enough and must be in order to remedy abrading-ball wear resistance and flexible through quench hot and temper, to obtain martensitic matrix, but result of use is unsatisfactory, ubiquity abrading-ball early deformation and broken problem, far can not satisfy the service requirements of large-scale cement grinding machine.
In order to overcome the weak point that existing abrading-ball exists, the inventor is through the high cast-iron grinding ball of a kind of novelty of invention after the number of research projects for many years and be used for the rich chromium cast iron of abrading-ball.
The present invention is used for the rich chromium cast iron chemical composition and the consumption following (weight percentage) of abrading-ball:
C 3.2%;Si 1.6%;Mn 2.0%;P 0.05%;S 0.06%;
Cr 15%; Mo 1.0%; Cu 0.8%; W 0.7%; V 0.8%, and all the other are Fe.
Fig. 1 is hardness (HRc, the as cast condition) distribution plan of abrading-ball of the present invention.
Further specify to the following examples of the present invention, rather than restriction the present invention.
Embodiment
The steel material that will contain desirable composition mixes with a certain amount of chromium, molybdenum, copper, vanadium etc., through electrosmelting, when being warming up to about 1600 ℃, makes it fusing, and sampling analysis, and when it reached the chemical ingredients of following weight percent, promptly C 3.2%; Si 1.6%; Mn 2.0%; P 0.05%; S 0.06%; Cr 15%; Mo 1.0%; Cu 0.8%; W 0.7%; V 0.8%, and all the other are Fe, pour into a mould, water 1450 ℃ of temperature, obtained chromium Austria, bainite ten eutectic carbidess through the permanent mold casting mold casting, and obtained the abrading-ball of high rigidity, this hardness of wasting ball is referring to Fig. 1, and Fig. 1 is the hardness distribution (HRc, as cast condition) of three kinds of different diameter abrading-balls.
HI-chrome cast iron for grinding balls of the present invention is used for large, medium and small type cement mill, can obtains good effect, it the results are shown in Table 1.
Table 1 HI-chrome cast iron for grinding balls results of industrial application (as cast condition)
Grinding water polo consumption rate chip index remarks during the running of project grinding machine dress nodule number
(h) mud amount (t) g/t cement (%) (installation unit) between classification standard quantity (t)
Common high by 1.83 * 7.5 4,619 34,205 89.4 basic Chinese people separate
7007 factories of the not broken army of putting of chromium cast ball 6.12
Cement mill, Japan 1.5 * 4.8 1,688 7,005 58.13 not broken plump county
Abrading-ball 5.7
Cement mill, this 1.83 * 6.2 1,683 10,225 20.25 0 cattle pen mountain
Bright high by 6.4
Chromium casting 2.2 * 14.0 1,578 17,358 20.4 0 Zhengzhou second water
Iron grinds 13 mud factories
Ball 4.5 * 95.111 2,910 363,952 2.21 0 Ji Dong cement mill
15.11
Cement mill, Japan 4.5 * 101 9,761 1,212,422 6.47 0.134 wings east
Abrading-ball 15.11
HI-chrome cast iron for grinding balls of the present invention is applicable to building materials, technics of metallurgy mineral dressing, electric power, all kinds of ball mill grinding materials of chemical industry, is particularly useful for cement ball mill.Use through large, medium and small cement mill proves that abrading-ball does not peel off, indeformable, not broken ball, and ball consumption rate is 2.2～50 gram/ton cement.Has tangible economic benefit.
Claims (1)
1, a kind of have an iron-based rich chromium cast iron that good wear resistance and good toughness are used for abrading-ball, it is characterized in that cast iron chemical constitution (weight percentage) is:
C3.2%，Si1.6%，Mn2.0%，P0.05%，S0.06%，
Cr15%, Mo1.0%, Cu0.8%, W0.7%, V0.8%, all the other are Fe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 89102932 CN1014906B (en) | 1989-04-17 | 1989-04-17 | Hi-chrome cast iron for grinding balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 89102932 CN1014906B (en) | 1989-04-17 | 1989-04-17 | Hi-chrome cast iron for grinding balls |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1038844A CN1038844A (en) | 1990-01-17 |
| CN1014906B true CN1014906B (en) | 1991-11-27 |
Family
ID=4854921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 89102932 Expired CN1014906B (en) | 1989-04-17 | 1989-04-17 | Hi-chrome cast iron for grinding balls |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1014906B (en) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100453674C (en) * | 2005-11-10 | 2009-01-21 | 西安交通大学 | A kind of low cost and high wear resistance hypereutectic high chromium cast iron and its manufacturing method |
| CN102560229B (en) * | 2011-12-17 | 2013-11-13 | 铜陵市镜铁粉厂 | Low chrome multielement alloy cast ball and preparing method thereof |
| CN103451511B (en) * | 2013-09-03 | 2015-11-18 | 广州有色金属研究院 | One is resistance to worn and is used material |
| CN104131217A (en) * | 2014-07-24 | 2014-11-05 | 宁国市开源电力耐磨材料有限公司 | High-chromium alloy cast ball |
| CN104131219B (en) * | 2014-07-26 | 2016-07-06 | 宁国市大泉机械有限公司 | A kind of rich chromium cast iron foundry goods |
| CN104195419A (en) * | 2014-08-07 | 2014-12-10 | 安徽省宁国市中瑞耐磨材料有限公司 | Wear-resistant ball |
| CN104357735B (en) * | 2014-10-22 | 2017-02-08 | 中联重科股份有限公司 | high-chromium cast iron and preparation method thereof |
| CN104451370B (en) * | 2014-12-30 | 2017-02-22 | 石家庄铁道大学 | Vanadium-containing hypereutectic high-chromium cast iron and preparation method thereof |
| CN105543635A (en) * | 2015-12-30 | 2016-05-04 | 宁国市海兴耐磨材料有限公司 | Wear resistant ball with higher toughness and hardness |
| CN105671418A (en) * | 2016-03-29 | 2016-06-15 | 宁国市开源电力耐磨材料有限公司 | Novel preparation method for high-chromium cast iron |
| CN105695853A (en) * | 2016-03-29 | 2016-06-22 | 宁国市开源电力耐磨材料有限公司 | Casting technology for high-chromium alloy wear-resisting balls |
| CN106222529A (en) * | 2016-08-30 | 2016-12-14 | 马鞍山市中马金属材料有限公司 | A kind of manufacture method of high chromium casting ball |
| CN106244936A (en) * | 2016-08-30 | 2016-12-21 | 马鞍山市中马金属材料有限公司 | Alloy steel ball |
| CN107574360A (en) * | 2017-09-06 | 2018-01-12 | 马鞍山市万兴耐磨金属制造有限公司 | A kind of rich chromium cast iron high-strength alloy wear-resistant ball and its manufacture method |
| CN107815585A (en) * | 2017-10-18 | 2018-03-20 | 宁国市开源电力耐磨材料有限公司 | A kind of special low copper high-ductility abrasive resistant casting ball of alumina powder and its production method |
| CN113355589A (en) * | 2021-06-08 | 2021-09-07 | 湖南昱达新材料有限公司 | Alloy wear-resistant cast iron for steel pipe lining |
| CN118291874A (en) * | 2024-04-29 | 2024-07-05 | 宽城双兴矿山设备制造有限公司 | A wear-resistant and high-toughness ultra-high chromium steel ball material and its preparation method |
-
1989
- 1989-04-17 CN CN 89102932 patent/CN1014906B/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| CN1038844A (en) | 1990-01-17 |
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