CN101485964B - Full automatic static mixing method for structure-sealing glue - Google Patents
Full automatic static mixing method for structure-sealing glue Download PDFInfo
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- CN101485964B CN101485964B CN 200810000700 CN200810000700A CN101485964B CN 101485964 B CN101485964 B CN 101485964B CN 200810000700 CN200810000700 CN 200810000700 CN 200810000700 A CN200810000700 A CN 200810000700A CN 101485964 B CN101485964 B CN 101485964B
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Abstract
The invention discloses a fully-automatic static mixing method for glue with a sealed structure. The mixing method comprises the following steps: accurately metering materials and various accessory ingredients respectively; synthesizing the materials and the accessory ingredients to prepare a copolymerized material; making the copolymerized material fine and uniform by a powerful mixing unit; and finally packaging the copolymerized material by filling or split charging. In the method, the glue making process is performed under vacuum sealed condition, and the copolymerization of the materials, delivery of the materials, energy storage, metering, synthesis, static mixing, the filling, and the split charging are completed in a fully-automatic computer control operation process, so the method achieves the aims of reducing personal errors, stable and accurate quality control, high efficiency, small material consumption, and low energy consumption.
Description
Technical field
The present invention relates to the hybrid technique in the chemical products production process, specifically, is a kind of full automatic static mixing method for structure-sealing glue.
Background technology
At present, silicone (containing the chemical industry material) sealing structure glue requires under vacuum-tight condition, to produce.At present the domestic production method of popularizing is the single cylinder with a kind of planetary mixer, and the discontinuous form is produced, so it is big loss to occur, human error and cause the quality shakiness, and manpower, material consumption, energy consumption is too high, and causes environmental pollution.
Summary of the invention
The inventor has found a kind of full automatic static mixing method for structure-sealing glue that can overcome above-mentioned shortcoming through studying intensively.Scheme below this mixed method adopts:
Material and various auxiliary agent carry out accurate measurement respectively, synthesize then to obtain the copolymerization material, and then make synthetic copolymerization material reach evenly fine and smooth through the powerful mixing device, last can or branch packing.
When if some auxiliary agent exists situation under feeding, can start the feed supplement switch, carry out the feed supplement step, the consumption of auxiliary agent is replenished.
Said material among the present invention is meant " major ingredient ", like all kinds of chemical industry fat glue such as 107 glue, and large usage quantity such as calcium carbonate or in raw material is formed, account for the material more than the 10wt%.And auxiliary agent is and the relative notion of " material " (or " major ingredient "), is meant in raw material is formed to account for the material below the 10wt%.
The invention has the advantages that:
Glue process of the present invention is under vacuum-tight condition, and the material copolymerization is in a full-automatic computer control operation process and accomplishes; Material conveying, accumulation of energy, metering, synthetic, static mixing, can, the overall process of packing has reached the minimizing human error, and quality control is accurately stable, and efficient is high, and material consumption is little, and energy consumption is low.
Description of drawings
Fig. 1 is a workflow sketch map of the present invention.Among Fig. 1, No. 1 pump supply material, other pump supply auxiliary agent.
Fig. 2 is the structural representation of blender of the present invention.
Description of reference numerals: 1. Material pipeline; 2. gear pump; 3. nitrogen tube; 4. energy storage tank; 6. auxiliary agent carrier pipe; 7. auxiliary agent metering device; 8. mixing chamber; 9. static mixing device; 10. full automatically subpackaging device; 11. can bucket.
The specific embodiment
Embodiment 1 is used for the static mixing method that structural silicone sealant adhesive is produced
As shown in Figure 1, this method is specific as follows:
A. required material 107 glue of glue (or all kinds of chemical industry fat glue) and calcium carbonate are accomplished heating, mediating, dehydration after vacuumizing, is transported to down preface through Material pipeline 1 by gear pump 2.
B. in the energy storage tank 4 through this jar (in establish nitrogen pressure 1.5-2MPa) and with the material stable and uniform be transported to down preface.
C. material measuring device 5 (advancing conveying by hydraulic pressure) adopts the metering location; The light displacement transducer; Encoder signal controller; Accurately automatic follow-up machinery positioner; Configurator control software accurately is transported to down preface by the computer control operation and with material metering.
D. make auxiliary agent first, auxiliary agent second and colorant (injecting respectively) in material and the auxiliary agent metering device 7 synthetic in the mixing of materials chamber 8, and mass transport is arrived preface down.
Auxiliary agent with energy storage tank (in establish nitrogen pressure 0.5～1MPa) and with mass transport in volumetric measuring device, (advance to carry) by hydraulic pressure and with mass transport to time preface.
E. static mixing device 9 makes material reach evenly fine and smooth through the powerful mixing device synthetic copolymerization material, and mass transport is arrived preface down.
F. pack the accurate measurement ground can (or packing) under vacuum condition of copolymerization material through the computer program control operation.
When if some auxiliary agent exists situation under feeding, can start the feed supplement switch, the consumption of auxiliary agent is replenished.
As shown in Figure 2, Fig. 2 is the structural representation of static mixer.Sealing structure glue full-automatic static mixer has the mixing chamber 8 with material and auxiliary agent mixing; This mixing chamber 8 is connected to Material pipeline 1 and many auxiliary agent carrier pipes 6 (being used to carry different auxiliary agents) respectively; Also be connected to static mixing device 9 at described mixing chamber 8, be used for the powerful mixing of material and auxiliary agent and make mixture evenly fine and smooth.
Described Material pipeline 1 is connected to material measuring device 5 and auxiliary agent metering device 7 respectively with auxiliary agent carrier pipe 6.
Described static mixing device 9 is connected to full automatically subpackaging device 10 or can bucket 11.
Described Material pipeline 1 also is connected to energy storage tank 4, is provided with the nitrogen that pressure is 1.5-2MPa in the energy storage tank 4.
More than full automatic static mixing method for structure-sealing glue provided by the present invention has been carried out detailed introduction; Used concrete example among this paper principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, the part that on the specific embodiment and range of application, all can change, in sum, this description should not be construed as limitation of the present invention.
Claims (1)
1. one kind is used for the static mixing method that structural silicone sealant adhesive is produced, and it is characterized in that: comprise step:
A. required material 107 glue of glue and calcium carbonate are accomplished heating, mediating, dehydration after vacuumizing, is transported to down preface through Material pipeline by gear pump;
B. through energy storage tank with the material stable and uniform be transported to down preface, the nitrogen pressure 1.5-2MPa in the said energy storage tank;
C. the material measuring device of advance being carried by hydraulic pressure adopts the metering location, and successively through light displacement transducer, encoder signal controller, accurate follow-up machinery positioner and material metering accurately is transported to down preface by the configurator control software of computer control operation automatically;
D. indoor auxiliary agent first, the auxiliary agent second and the colorant that inject respectively in material and the auxiliary agent metering device of making of mixing of materials is synthetic, and mass transport is arrived preface down; The energy storage tank of establishing nitrogen pressure 0.5 ~ 1MPa in auxiliary agent is used arrives mass transport by hydraulic pressure and advances in the delivery volume metering device, and mass transport is arrived preface down;
E. static mixing device makes material reach evenly fine and smooth through the powerful mixing device synthetic copolymerization material, and mass transport is arrived preface down;
F. through the computer program control operation the accurate measurement ground can or divide packing under vacuum condition of copolymerization material, if when some auxiliary agent exists situation under feeding, start the feed supplement switch, the consumption of auxiliary agent is replenished;
Said structural silicone sealant adhesive mixes through full automatic static mixer for structure-sealing glue; Said full automatic static mixer for structure-sealing glue has the mixing chamber with material and auxiliary agent mixing; This mixing chamber is connected to Material pipeline and many auxiliary agent carrier pipes that are used to carry different auxiliary agents respectively; Also be connected to static mixing device at described mixing chamber, be used for the powerful mixing of material and auxiliary agent and make mixture evenly fine and smooth;
Said Material pipeline and auxiliary agent carrier pipe are connected to material measuring device and auxiliary agent metering device respectively;
Described static mixing device is connected to full automatically subpackaging device or can bucket;
In also being connected to, described Material pipeline is provided with the energy storage tank that pressure is the nitrogen of 1.5-2MPa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200810000700 CN101485964B (en) | 2008-01-14 | 2008-01-14 | Full automatic static mixing method for structure-sealing glue |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200810000700 CN101485964B (en) | 2008-01-14 | 2008-01-14 | Full automatic static mixing method for structure-sealing glue |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101485964A CN101485964A (en) | 2009-07-22 |
| CN101485964B true CN101485964B (en) | 2012-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200810000700 Expired - Fee Related CN101485964B (en) | 2008-01-14 | 2008-01-14 | Full automatic static mixing method for structure-sealing glue |
Country Status (1)
| Country | Link |
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| CN (1) | CN101485964B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4498783A (en) * | 1981-11-25 | 1985-02-12 | Werner & Pfleiderer | Process for mixing and proportioning several mixing components |
| US5507573A (en) * | 1991-04-05 | 1996-04-16 | Hiorth; Hans | Method and a means for continuous, static mixing of thin layers |
| CN1300711A (en) * | 1999-12-23 | 2001-06-27 | 广州市国营白云粘胶厂 | Vertical pouring machine for high-viscosity colloid |
| US6494614B1 (en) * | 1998-07-27 | 2002-12-17 | Battelle Memorial Institute | Laminated microchannel devices, mixing units and method of making same |
| CN1803961A (en) * | 2005-12-05 | 2006-07-19 | 叶照光 | Full automatic producing, filling and separate packing method of structural silicone sealant adhesive |
-
2008
- 2008-01-14 CN CN 200810000700 patent/CN101485964B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4498783A (en) * | 1981-11-25 | 1985-02-12 | Werner & Pfleiderer | Process for mixing and proportioning several mixing components |
| US5507573A (en) * | 1991-04-05 | 1996-04-16 | Hiorth; Hans | Method and a means for continuous, static mixing of thin layers |
| US6494614B1 (en) * | 1998-07-27 | 2002-12-17 | Battelle Memorial Institute | Laminated microchannel devices, mixing units and method of making same |
| CN1300711A (en) * | 1999-12-23 | 2001-06-27 | 广州市国营白云粘胶厂 | Vertical pouring machine for high-viscosity colloid |
| CN1803961A (en) * | 2005-12-05 | 2006-07-19 | 叶照光 | Full automatic producing, filling and separate packing method of structural silicone sealant adhesive |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101485964A (en) | 2009-07-22 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20090722 Assignee: Foshan Nanhai Hongyuan Chemical Co., Ltd. Assignor: Ye Zhaoguang Contract record no.: 2014440000171 Denomination of invention: Full automatic static mixing method for structure-sealing glue Granted publication date: 20121226 License type: Exclusive License Record date: 20140417 |
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| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20170114 |