CN101266501B - Full-automatic static mixer - Google Patents
Full-automatic static mixer Download PDFInfo
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- CN101266501B CN101266501B CN200810093467XA CN200810093467A CN101266501B CN 101266501 B CN101266501 B CN 101266501B CN 200810093467X A CN200810093467X A CN 200810093467XA CN 200810093467 A CN200810093467 A CN 200810093467A CN 101266501 B CN101266501 B CN 101266501B
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Abstract
The invention discloses a full-automatic static mixer including a feeder and an even mixer, wherein, the feeder includes an operating parameter setting unit for setting pressure and flow induction value of the material parameter sensor and setting frequency of the transducer, a transducer for frequency conversion control of drive motor of material pump, a material parameter sensor for the induction of the material pressure and flow induction value passing through the material pump; and the even mixer includes a supplementary material parameter setting unit for setting pressure and flow induction value of the supplementary material parameter sensor and setting frequency of the transducer, a supplementary material parameter sensor for the induction of the supplementary material pressure and flow passing through the supplementary material valve, a transducer for frequency conversion control of drive motor of the supplementary material valve, and a PLC controller for realizing the circuit control of the whole equipment. The mixer can exactly control the mixing of materails and supplementary materials in various ratioes, adopts the full automatic control, and avoid the generation waste caused by the manual error, can largly improve the produciton efficiency and save lost.
Description
Technical field
The present invention relates to automation control area, be meant a kind of full-automatic static mixer especially.
Background technology
In the process of producing silicone (containing the chemical industry material) sealing structure glue, traditional mixer requires to produce under vacuum-tight condition, and its mixer structure is simple.Various in process of production materials are accurately control not, is prone to mistake and manually control, and loss is bigger; In the process of mixer realization to production control, because mimic channel that mixer still adopts and semi-automatic control, and do not distinguish feed and mixing portion, and formation efficiency is lower, and cost is higher, and waste is seriously.
Summary of the invention
In view of this, the invention reside in provides a kind of full-automatic static mixer, low to solve above-mentioned mixer automatic controlling level, the problem that formation efficiency is low.
For addressing the above problem, the invention provides a kind of full-automatic static mixer, comprising: loader closes device with even, and wherein, loader comprises:
The operating parameter setting unit is used to be provided with pressure, the flow sensing value of parameter of materials sensor or the frequency of first frequency converter is set;
First frequency converter is used for the drive motor of variable frequency control product pump;
The parameter of materials sensor is used to respond to material pressure and flow through product pump;
Even close device and comprise:
Auxiliary material parameter setting unit is used to be provided with pressure, the flow sensing value of auxiliary material parameter sensors or the frequency of second frequency converter is set;
The auxiliary material parameter sensors is used to respond to auxiliary material pressure and flow through the auxiliary material valve;
Second frequency converter is used for the drive motor of variable frequency control auxiliary material valve;
Loader closes device and is connected the PLC controller with even, the frequency values that the PLC controller is used to detect pressure, the flow value of auxiliary material parameter sensors and parameter of materials sensor sensing or detects first, second frequency converter, and with detected force value, flow value or frequency values, compare with the value of setting in operating parameter setting unit, the auxiliary material parameter setting unit, by comparative result On/Off product pump and/or auxiliary material valve; And after satisfying predetermined material, ratio of adjuvant condition, the filling apparatus can of control linkage is from material, the auxiliary material of product pump and auxiliary material valve.
Preferably, described product pump, auxiliary material valve are respectively more than one; Described loader comprises first frequency converter identical with product pump quantity, and each product pump connects described first frequency converter; Describedly even close device and comprise and the identical auxiliary material parameter sensors of described auxiliary material valve quantity that each described auxiliary material valve connects an auxiliary material parameter sensors.
Preferably, also comprise display, be used for showing in real time the detected pressure of PLC controller, flow, frequency values parameter.
Mixer of the present invention can accurately be controlled the material of various proportionings, the mixing of auxiliary material, adopts Automatic Control, and the generation waste that can avoid artificial error to cause is compared with the generation control of semi-automation, and cost is saved in can be bigger enhance productivity.
Description of drawings
Fig. 1 is the structural drawing of embodiment;
Fig. 2 is the circuit theory diagrams of loader;
Fig. 3 is the connection diagram of testing circuit and PLC;
Fig. 4 is the workflow diagram of mixer;
Fig. 5 is the structural drawing that mixer is connected with filling apparatus.
Embodiment
For clearly demonstrating the scheme among the present invention, provide preferred embodiment below and be described with reference to the accompanying drawings.
Referring to Fig. 1, Fig. 1 is the structural drawing of embodiment, and among this embodiment, full-automatic static mixer comprises loader and spare and close device that wherein, loader comprises:
The operating parameter setting unit is used to be provided with pressure, the flow sensing value of parameter of materials sensor or the frequency of frequency converter is set;
Frequency converter is used for the drive motor of variable frequency control product pump;
The parameter of materials sensor is used to respond to material pressure and flow through product pump;
Even close device and comprise:
Auxiliary material parameter setting unit is used to be provided with pressure, the flow sensing value of auxiliary material parameter sensors or the frequency of frequency converter is set;
The auxiliary material parameter sensors is used to respond to auxiliary material pressure and flow through the auxiliary material valve;
Frequency converter is used for the drive motor of variable frequency control auxiliary material valve;
The PLC controller, be used to detect the frequency values of pressure, flow value or the detection frequency converter of auxiliary material parameter sensors and parameter of materials sensor sensing, and with detected force value, flow value or frequency values, compare with the value of setting in operating parameter setting unit, the auxiliary material parameter setting unit, by comparative result On/Off product pump and/or auxiliary material valve; And after satisfying predetermined material, ratio of adjuvant condition, the filling apparatus can of control linkage is from material, the auxiliary material of product pump and auxiliary material valve.
Product pump in this device, auxiliary material valve are at least more than one, and when a plurality of, each product pump, auxiliary material valve connect corresponding frequency converter, auxiliary material parameter sensors respectively.
This device also comprises display, is used for showing in real time the detected pressure of PLC controller, flow, frequency values parameter.
This device is when realizing, the circuit theory diagrams of loader can be referring to Fig. 2, and wherein, frequency converter connects four motors respectively, and being connected PLC controller FX2N-128MR with FX2N-4D/A by mould/number conversion module FX2N-4A/D, the PLC controller is regulated frequency converter by the frequency parameter of importing.
This device can carry out the empty wagons test in use, and the circuit structure diagram when testing can be referring to Fig. 3, and after the test circuit closure, the user moves the mixer can by operation PLC controller.
This device can be installed on the various filling apparatus, realizes the mixing and the can of silicone (containing the chemical industry material) sealing structure glue, describes the workflow of this mixer below in detail, referring to Fig. 4, Fig. 5, comprising:
At first way circuit is powered on, by parameters such as the pressure in operating parameter setting unit and the auxiliary material parameter setting unit setting operational process, flow, frequencies, and startup product pump and frequency converter, the PLC controller is from operating pressure, flow, the frequency of motion tracking product pump and frequency converter, and transmits material by the motor-driven product pump; The PLC controller is according to the parameter detecting auxiliary material valve in the auxiliary material parameter setting unit simultaneously, and the material that auxiliary material that the auxiliary material valve is sent out and product pump transmit passes through the filling apparatus can after mixing.The quantity of product pump and auxiliary material valve can be selected configuration according to the needs of producing, as in this embodiment, comprise four product pumps and four auxiliary material valves, by the parameter setting of different auxiliary material valve and the parameter setting of different material pump, realize different prescriptions, reach different blending ratios.
As shown in Figure 5, materail tube 51 transfers to down preface with material by gear-type pump 52; In the energy storage tank 54 by this filling (in establish nitrogen pressure 1.5-2MPa) and with the material stable and uniform be transported to down preface, energy storage filling 54 is connected with nitrogen tube 53; Material measuring device 55 (advancing conveying by hydraulic pressure) adopts the metering location; The light displacement transducer; Scrambler signal controller; Accurately automatic follow-up machinery locating device; The configurator Control Software accurately is transported to down preface by the computer control operation and with material metering; Mixing of materials is indoor to make auxiliary agent first, auxiliary agent second and colorant measuring apparatus 58 colorants (injecting respectively) in material and the auxiliary agent measuring apparatus 57 synthetic, and mass transport is arrived preface down.Wherein, connect auxiliary agent delivery pipe 56 on the auxiliary agent measuring apparatus 57, connect colorant auxiliary agent delivery pipe 59 on the colorant measuring apparatus 58.
Auxiliary agent with energy storage tank 54 (in establish nitrogen pressure 0.5～1MPa) and with mass transport in auxiliary agent measuring apparatus 57 (advance carry) by hydraulic pressure and with mass transport under preface.
By the computer program control operation the copolymerization material under vacuum condition, by packaging device 511 packing, after vacuumizing by vacuum tube 513,512 cans of can bucket accurate measuring device.
Mixer of the present invention can accurately be controlled the material of various proportionings, the mixing of auxiliary material, adopts Automatic Control, and the generation waste that can avoid artificial error to cause is compared with the generation control of semi-automation, and cost is saved in can be bigger enhance productivity.
For the mixer of being set forth among each embodiment of the present invention, within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. a full-automatic static mixer is characterized in that, comprising: loader closes device with even, and wherein, loader comprises:
The operating parameter setting unit is used to be provided with pressure, the flow sensing value of parameter of materials sensor or the frequency of first frequency converter is set;
First frequency converter is used for the drive motor of variable frequency control product pump;
The parameter of materials sensor is used to respond to material pressure and flow through product pump;
Even close device and comprise:
Auxiliary material parameter setting unit is used to be provided with pressure, the flow sensing value of auxiliary material parameter sensors or the frequency of second frequency converter is set;
The auxiliary material parameter sensors is used to respond to auxiliary material pressure and flow through the auxiliary material valve;
Second frequency converter is used for the drive motor of variable frequency control auxiliary material valve;
Loader closes device and is connected the PLC controller with even, the frequency values that the PLC controller is used to detect pressure, the flow value of auxiliary material parameter sensors and parameter of materials sensor sensing or detects first, second frequency converter, and with detected force value, flow value or frequency values, compare with the value of setting in operating parameter setting unit, the auxiliary material parameter setting unit, by comparative result On/Off product pump and/or auxiliary material valve; And after satisfying predetermined material, ratio of adjuvant condition, the filling apparatus can of control linkage is from material, the auxiliary material of product pump and auxiliary material valve.
2. full-automatic static mixer according to claim 1 is characterized in that,
Described product pump, auxiliary material valve are respectively more than one; Described loader comprises first frequency converter identical with product pump quantity, and each described product pump connects described first frequency converter; Describedly even close device and comprise and the identical auxiliary material parameter sensors of described auxiliary material valve quantity that each described auxiliary material valve connects an auxiliary material parameter sensors.
3. full-automatic static mixer according to claim 1 is characterized in that, also comprises display, is used for showing in real time the detected pressure of PLC controller, flow, frequency values parameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810093467XA CN101266501B (en) | 2008-04-21 | 2008-04-21 | Full-automatic static mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810093467XA CN101266501B (en) | 2008-04-21 | 2008-04-21 | Full-automatic static mixer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101266501A CN101266501A (en) | 2008-09-17 |
| CN101266501B true CN101266501B (en) | 2010-11-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810093467XA Expired - Fee Related CN101266501B (en) | 2008-04-21 | 2008-04-21 | Full-automatic static mixer |
Country Status (1)
| Country | Link |
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| CN (1) | CN101266501B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109130060B (en) * | 2018-08-30 | 2021-04-23 | 苏州科易特自动化科技有限公司 | Control system of latex foaming machine of intelligence high accuracy ratio |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104102240B (en) * | 2014-06-17 | 2016-06-08 | 济钢集团有限公司 | A kind of agglomerates of sintered pellets ingredient control method |
| CN109130055B (en) * | 2018-08-30 | 2021-05-14 | 苏州科易特自动化科技有限公司 | Full-automatic latex foaming machine and control system thereof |
| CN111420788A (en) * | 2020-04-29 | 2020-07-17 | 桂林鸿程矿山设备制造有限责任公司 | Automatic dispensing control system and method for flour mill |
-
2008
- 2008-04-21 CN CN200810093467XA patent/CN101266501B/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109130060B (en) * | 2018-08-30 | 2021-04-23 | 苏州科易特自动化科技有限公司 | Control system of latex foaming machine of intelligence high accuracy ratio |
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| Publication number | Publication date |
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| CN101266501A (en) | 2008-09-17 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Foshan Nanhai z0bng silicone Co., Ltd. Assignor: Kuang Minning Contract record no.: 2011440000930 Denomination of invention: Full-automatic static mixer Granted publication date: 20101117 License type: Exclusive License Open date: 20080917 Record date: 20110811 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101117 Termination date: 20180421 |
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| CF01 | Termination of patent right due to non-payment of annual fee |