CN101482378B - Vapor-liquid separation method of segmented vapor-liquid phase change heat exchanger and phase change heat exchanger - Google Patents
Vapor-liquid separation method of segmented vapor-liquid phase change heat exchanger and phase change heat exchanger Download PDFInfo
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- CN101482378B CN101482378B CN2008102473786A CN200810247378A CN101482378B CN 101482378 B CN101482378 B CN 101482378B CN 2008102473786 A CN2008102473786 A CN 2008102473786A CN 200810247378 A CN200810247378 A CN 200810247378A CN 101482378 B CN101482378 B CN 101482378B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/05316—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05325—Assemblies of conduits connected to common headers, e.g. core type radiators with particular pattern of flow, e.g. change of flow direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0068—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles
- F28D2021/007—Condensers
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Abstract
本发明涉及一种分段式汽液相变换热器的汽液分离方法及换热器,其特征在于:其包括以下内容:1)在至少一组换热管的两端分别设置一直通的联箱,在两所述联箱内交错设置有若干可镶嵌入所述联箱内的漏液阻汽装置,将两所述联箱分隔为顺序连通的多个分液空间,所述漏液阻汽装置上设置有至少一个当量主孔和若干个当量辅助孔;2)当所述分液空间内的积液较少时,主孔和辅助孔顶部形成的液膜可阻止汽体进入同侧下一级联箱的分液空间;3)当一个所述分液空间内的积液积累较多时,在压力作用下积液会首先穿破孔径较大的主孔流出,而直径较小的辅助孔继续由顶部形成的液膜封住;4)当一个所述分液空间内的积液层厚度增大,在压力作用下会逐步穿破孔径较小的辅助孔,同时从所述主孔和辅助孔流出。本发明有效地解决了现有技术换热器中排液量受到限制的问题。
The present invention relates to a vapor-liquid separation method and a heat exchanger of a segmented vapor-liquid phase change heat exchanger. A header, in which a number of leaking liquid vapor blocking devices that can be embedded in the headers are arranged alternately in the two headers, and the two headers are separated into a plurality of liquid separation spaces connected in sequence, and the leaking liquid The steam blocking device is provided with at least one equivalent main hole and several equivalent auxiliary holes; 2) When the liquid accumulation in the liquid separation space is small, the liquid film formed on the top of the main hole and the auxiliary hole can prevent the gas from entering the same 3) When the liquid accumulation in one of the liquid separation spaces accumulates more, the liquid accumulation will first penetrate the main hole with a larger diameter and flow out under the action of pressure, while the smaller diameter 4) When the thickness of the liquid accumulation layer in one of the liquid separation spaces increases, it will gradually break through the auxiliary holes with smaller apertures under the action of pressure, and at the same time from the Outflow from main and auxiliary holes. The invention effectively solves the problem of limited liquid discharge in the prior art heat exchanger.
Description
技术领域technical field
本发明涉及一种汽液相变换热器,特别是关于一种分段式汽液相变换热器的汽液分离方法及换热器。The invention relates to a vapor-liquid phase change heat exchanger, in particular to a vapor-liquid separation method and a heat exchanger of a segmented vapor-liquid phase change heat exchanger.
背景技术Background technique
汽液相变换热器广泛应用于能源系统、动力工程、化工和石油化工、汽车工业等行业,比如火力电站空气冷凝器、空调工程、车用空调及化工工艺中的蒸发和冷凝器等等。Vapor-liquid phase change heat exchangers are widely used in energy systems, power engineering, chemical and petrochemical industries, automotive industries, etc., such as air condensers in thermal power stations, air conditioning engineering, vehicle air conditioning, and evaporation and condensers in chemical processes.
传统空冷式汽液相变换热器多采用蛇形管流程,依靠空气在管外对流换热,工质流体在管内冷凝或蒸发。管内凝结换热中,随着冷凝的进行,壁面凝结液逐步增加,随后成膜阻碍了蒸汽与壁面的接触,是凝结换热的主要热阻所在。凝结过程中液膜逐渐增厚,在以后相当长的管程内为液体逐步增多的复杂两相流,热阻逐渐增加,冷凝效果严重变差;同时随着蒸汽的凝结,蒸汽量逐渐降低,管内蒸汽流速明显下降,凝结效果急剧退化,换热系数减小;单一管内流程冷凝过程也导致了复杂的汽液两相流,对系统运行稳定性、流动阻力和系统的调控等,都有很不利的影响。空气侧,由于管内冷凝换热热阻增加,外管壁温度下降,导致肋片的利用率下降。为解决上述存在的问题,传统空气冷却式冷凝器以加大换热面积来满足换热量的需求,但是体积、重量较大,且制作和运行成本高。对于蒸发器来说也有类似的问题。The traditional air-cooled vapor-liquid phase change heat exchanger mostly adopts the serpentine tube process, relying on air convection heat exchange outside the tube, and the working fluid condenses or evaporates inside the tube. In the condensation heat transfer in the tube, as the condensation progresses, the condensate on the wall gradually increases, and then the film formation hinders the contact between the steam and the wall, which is the main thermal resistance of the condensation heat transfer. During the condensation process, the liquid film gradually thickens, and in the future, it will be a complex two-phase flow in which the liquid gradually increases in a relatively long tube path, and the thermal resistance will gradually increase, and the condensation effect will deteriorate seriously; at the same time, as the steam condenses, the amount of steam will gradually decrease. The steam flow rate in the tube drops significantly, the condensation effect degrades sharply, and the heat transfer coefficient decreases; the condensation process in a single tube process also leads to complex vapor-liquid two-phase flow, which has great impact on system operation stability, flow resistance and system regulation. negative effect. On the air side, due to the increase in the thermal resistance of condensation heat transfer in the tube, the temperature of the outer tube wall decreases, resulting in a decrease in the utilization rate of the fins. In order to solve the above existing problems, traditional air-cooled condensers increase the heat exchange area to meet the demand for heat exchange, but the volume and weight are large, and the production and operation costs are high. There is a similar problem with evaporators.
本申请人在专利号为ZL200610113304.4,名称为“分液式空气冷凝器”(如图1所示),以及专利申请号为200710064952.X,名称为“多级冷却中间分液式空气冷凝器”(如图2所示)的发明专利中提出了采用多级蒸汽冷凝、中间自动汽液分离和排液、集中聚集冷凝液过冷的技术方案,从而保证了各管程都以纯蒸汽进入并被冷却,有效减小了凝结过程中液膜的厚度和消除不利的两相流型;充分利用了短换热管,使各管程均能处于短管珠状或不稳定的薄液膜凝结,或通过蒸汽对液膜的影响作用促进液膜失稳与断裂,形成膜状凝结与珠状凝结共存的溪流状凝结,增强膜状凝结换热效果,提高管内凝结换热系数。The applicant's patent number is ZL200610113304.4, the name is "separation type air condenser" (as shown in Figure 1), and the patent application number is 200710064952.X, the name is "multi-stage cooling intermediate liquid separation type air condenser" In the patent for invention of "device" (as shown in Figure 2), the technical scheme of adopting multi-stage steam condensation, intermediate automatic vapor-liquid separation and liquid drainage, and concentrated accumulation of condensate for subcooling is proposed, so as to ensure that all tubes enter with pure steam And cooled, effectively reducing the thickness of the liquid film during the condensation process and eliminating the unfavorable two-phase flow pattern; making full use of the short heat exchange tubes, so that each tube can be in a short tube bead or unstable thin liquid film condensation, Or through the influence of steam on the liquid film to promote the instability and breakage of the liquid film, forming a stream-like condensation in which the film-like condensation and bead-like condensation coexist, enhance the heat transfer effect of the film-like condensation, and increase the condensation heat transfer coefficient in the tube.
上述两专利中的联箱2都是使用单根排液管作为漏液阻汽装置30,这种较细的排液管可以较好地防止联箱中分离的气体从排液管泄漏,但是这种结构又带来以下问题:首先排液管直径比联箱直径小,冷凝液流量范围受到较大的限制,有时还会出现排液不畅的问题。尽管在后一项专利中采用了由实心顶盖31、多孔芯体32和排液管壁面33组成的分液装置(如图3所示),但是由于分液装置上表面采用实心顶盖,冷凝器运行中冷凝液与分液装置接触面为多孔介质侧表面,因此分液装置的分液驱动力主要是多孔芯体的毛细抽吸力,而抽吸力的大小是由所选用多孔介质的结构参数决定,自主调节能力较弱,当冷凝液量较大时,可能会存在抽吸力不够的问题,影响到分液的效果;另外分液装置结构比较复杂,在工业生产中规模化生产以及后续的安装工作都会带来一定的困难。The
发明内容Contents of the invention
针对以上问题,本发明的目的是提供一种能够更有效地进行汽液分离的分段式汽液相变换热器的汽液分液方法及换热器。In view of the above problems, the object of the present invention is to provide a vapor-liquid separation method and a heat exchanger for a staged vapor-liquid phase change heat exchanger that can more effectively separate vapor and liquid.
为了实现上述目的,本实用新型采取以下技术方案:一种分段式汽液相变换热器的汽液分离方法,其特征在于:其包括以下内容:1)在至少一组换热管的两端分别设置一直通的联箱,在两所述联箱内交错设置有若干可镶嵌入所述联箱内的漏液阻汽装置,将两所述联箱分隔为顺序连通的多个分液空间,所述漏液阻汽装置上设置有至少一个当量主孔和若干个当量辅助孔;2)当所述分液空间内的积液较少时,主孔和辅助孔顶部形成的液膜可阻止汽体进入同侧下一级联箱的分液空间;3)当一个所述分液空间内的积液积累较多时,在压力作用下积液会首先穿破孔径较大的主孔流出,而直径较小的辅助孔继续由顶部形成的液膜封住;4)当一个所述分液空间内的积液层厚度增大,在压力作用下会逐步穿破孔径较小的辅助孔,同时从所述主孔和辅助孔流出。In order to achieve the above object, the utility model adopts the following technical solutions: a vapor-liquid separation method of a segmented vapor-liquid phase change heat exchanger, which is characterized in that it includes the following content: 1) at least one set of heat exchange tubes The two headers are respectively provided with straight-through headers, and a number of liquid leakage and steam arresting devices that can be embedded in the headers are arranged alternately in the two headers, and the two headers are separated into a plurality of sequentially connected liquid separators. space, the leakage liquid vapor barrier device is provided with at least one equivalent main hole and several equivalent auxiliary holes; 2) when the liquid accumulation in the liquid separation space is less, the liquid film formed on the top of the main hole and the auxiliary hole It can prevent the gas from entering the liquid separation space of the lower header on the same side; 3) When the liquid accumulation in one of the liquid separation spaces accumulates more, the liquid accumulation will first penetrate the main hole with a larger diameter under the action of pressure 4) When the thickness of the liquid accumulation layer in one of the liquid separation spaces increases, the auxiliary holes with smaller diameters will gradually break through under pressure. holes, flowing from both the main and auxiliary holes.
所述的主孔当量直径为2~5mm,辅助孔当量直径小于2mm。The equivalent diameter of the main hole is 2-5 mm, and the equivalent diameter of the auxiliary hole is less than 2 mm.
所述漏液阻汽装置的流通能力由孔隙率S表征:S=Ap/At,其中Ap,At分别为各孔流通面积之和与基板表面积,孔隙率S为汽液相变换热器系统循环流量的20~50%。The flow capacity of the leakage liquid vapor barrier device is characterized by porosity S: S=A p /A t , where A p and A t are the sum of the flow areas of each hole and the surface area of the substrate, and the porosity S is the vapor-liquid phase transformation 20-50% of the circulation flow of the heater system.
一种应用上述方法的分段式汽液相变换热器,其特征在于:它包括至少一组换热管,在所述换热管的两端分别连通一直通的联箱,在两所述联箱内交错设置有若干漏液阻汽装置,将两所述联箱分隔为顺序连通的多个分液空间,第一级所述分液空间连接一进汽管,两端最底部的所述分液空间并联连接一出液管,漏液阻汽装置上设置有至少一个主孔和若干个辅助孔。A segmented vapor-liquid phase change heat exchanger using the above method, characterized in that it includes at least one set of heat exchange tubes, and the two ends of the heat exchange tubes are respectively connected to a straight-through header, and the two ends of the heat exchange tubes A number of leaking liquid vapor blocking devices are arranged staggeredly in the header to separate the two headers into a plurality of sequentially connected liquid separation spaces. The above-mentioned liquid-distributing space is connected in parallel with a liquid outlet pipe, and at least one main hole and several auxiliary holes are arranged on the liquid-leakage vapor-blocking device.
所述漏液阻汽装置为一可镶嵌入所述联箱内的基板,所述基板上设置有至少一个当量直径为2~5mm的主孔和若干个当量直径小于2mm的辅助孔。The liquid leakage vapor barrier device is a substrate that can be embedded in the header, and the substrate is provided with at least one main hole with an equivalent diameter of 2-5 mm and several auxiliary holes with an equivalent diameter of less than 2 mm.
所述基板上的所述主孔和辅助孔分别为上、下当量直径相同的直型孔。The main hole and the auxiliary hole on the substrate are straight holes with the same upper and lower equivalent diameters respectively.
所述基板上的主孔和辅助孔为变截面通孔。The main hole and the auxiliary hole on the substrate are variable cross-section through holes.
所述基板上的若干辅助孔与所述主孔边缘相交,形成一整体的梅花状孔。Several auxiliary holes on the base plate intersect with the edge of the main hole to form an integral quincunx-shaped hole.
在所述整体的梅花状孔与所述基板的边缘之间设置有若干独立的辅助孔。Several independent auxiliary holes are provided between the integral quincunx-shaped hole and the edge of the substrate.
在所述主孔和辅助孔中设置有多孔介质芯。A porous medium core is arranged in the main hole and the auxiliary hole.
所述基板的材料为金属材料。The material of the substrate is metal material.
所述基板的材料为多孔介质材料。The material of the substrate is a porous medium material.
本发明由于采取以上技术方案,其具有以下优点:1、本发明在一组换热管的两端设置直通的联箱,在联箱中通过嵌入的漏液阻气装置将两联箱分隔成顺序连通的多个分液空间,同时在漏液阻气装置的基板上设置至少一个主孔和若干辅助孔,因此当换热器联箱上游换热管中产生的冷凝液体较少时,由联箱分离出来的液体就会在主孔和辅助孔表面形成一层水膜,阻止汽体从主孔和辅助孔中流出;当液量稍增大时,孔径较大的主孔会首先渗液,相当于现有技术中的单根排液管排液;当分离出来的液量较大时,液体的压力会破坏覆盖在辅助孔表面的液膜,而从辅助孔也渗出,从而相当于增加了为多根排液管排液,解决了现有技术中排液量受到限制的问题。2、本发明由于在基板上设置了多个可以漏液的孔,且孔的当量直径大小可以根据设计要求有所变化,因此每个孔的当量孔径虽然比较小,但是整体漏液总量较大,特别是不同当量孔径孔的设置可以根据积液量的变化,自动调节漏液孔径的数量,结构设计非常巧妙。3、本发明由于在基板上的开孔数量多,因此当量孔径可以较小,较小的当量孔径分布能够产生较大表面张力,从而有效地保证了本发明的阻汽能力,同时多孔的基板在解决系统内机油堵塞分液芯方面也具有明显的优势。4、本发明由于在主孔和辅助孔中设置了多孔介质芯,因此即使是冷凝液流量非常小时,也可以通过多孔介质芯更小的孔隙结构来保证孔结构的阻汽能力,本发明在不改变孔结构的条件下填充多孔介质芯,可有效增强孔隙表面张力作用,强化阻汽能力。同时由于多孔介质芯的抽吸作用也可以较好的保证冷凝液的流通,实现小制冷剂流量下的分液功能。5、本发明将漏液阻汽装置直接镶嵌在联箱中,与现有技术相比,无论从前期加工、运行稳定性及后期维护上都具有其优势,适应于产业化模块生产的要求。6、当本发明的汽液分离方法被应用在传统空冷式汽液相变换热器或蒸发器中时,可以显著地改善换热器的漏液汽液分离效果,本发明可以广泛应用于能源系统、动力工程、化工和石油化工、汽车工业等行业,比如火力电站空气冷凝器、空调工程及化工系统、车用空调汽液相变换热器等等。Because the present invention adopts the above technical scheme, it has the following advantages: 1. The present invention arranges straight-through headers at both ends of a group of heat exchange tubes, and the two headers are separated into two headers by embedded liquid leakage and gas blocking devices in the header. A plurality of liquid separation spaces connected in sequence, and at least one main hole and several auxiliary holes are arranged on the base plate of the liquid leakage and gas resistance device, so when the condensed liquid generated in the heat exchange tube upstream of the heat exchanger header is less, the The liquid separated from the header will form a layer of water film on the surface of the main hole and the auxiliary hole to prevent the gas from flowing out from the main hole and the auxiliary hole; liquid, which is equivalent to the discharge of a single drain pipe in the prior art; when the amount of separated liquid is large, the pressure of the liquid will destroy the liquid film covering the surface of the auxiliary hole, and seep out from the auxiliary hole, thereby It is equivalent to increasing the draining of multiple drain pipes, which solves the problem of limited draining volume in the prior art. 2. The present invention is provided with a plurality of holes that can leak liquid on the substrate, and the equivalent diameter of the holes can be changed according to the design requirements. Therefore, although the equivalent aperture of each hole is relatively small, the overall total amount of liquid leakage is relatively small. Large, especially the setting of holes with different equivalent apertures can automatically adjust the number of leaking apertures according to the change of liquid volume, and the structural design is very ingenious. 3. In the present invention, due to the large number of openings on the substrate, the equivalent pore size can be smaller, and the smaller equivalent pore size distribution can generate greater surface tension, thereby effectively ensuring the vapor barrier ability of the present invention. At the same time, the porous substrate It also has obvious advantages in solving the problem of oil clogging in the system. 4. In the present invention, since the porous medium core is arranged in the main hole and the auxiliary hole, even if the flow rate of the condensate is very small, the vapor barrier capability of the pore structure can be guaranteed through the smaller pore structure of the porous medium core. Filling the porous medium core without changing the pore structure can effectively enhance the surface tension of the pores and enhance the vapor barrier ability. At the same time, due to the suction effect of the porous medium core, the circulation of condensate can be better ensured, and the liquid separation function under small refrigerant flow rate can be realized. 5. The present invention directly embeds the liquid leakage and steam blocking device in the header. Compared with the prior art, it has its advantages in terms of early processing, operation stability and later maintenance, and is suitable for the requirements of industrialized module production. 6. When the vapor-liquid separation method of the present invention is applied to a traditional air-cooled vapor-liquid phase change heat exchanger or evaporator, it can significantly improve the liquid leakage vapor-liquid separation effect of the heat exchanger, and the present invention can be widely used in energy System, power engineering, chemical and petrochemical industry, automobile industry and other industries, such as air condensers in thermal power plants, air conditioning engineering and chemical systems, vapor-liquid phase change heat exchangers for vehicle air conditioners, etc.
附图说明Description of drawings
图1是已有技术的分液式空气冷凝器Fig. 1 is the liquid separation type air condenser of prior art
图2是已有技术的多级冷凝、中间分液的空气冷凝器Fig. 2 is the air condenser of prior art multi-stage condensation, intermediate liquid separation
图3是图2中的漏液阻汽装置的结构示意图Fig. 3 is a structural schematic diagram of the leakage liquid vapor arresting device in Fig. 2
图4、图5是本发明漏液阻汽装置在左、右两侧联箱中设置示意图Figure 4 and Figure 5 are schematic diagrams of the installation of the liquid leakage and steam arresting device of the present invention in the headers on the left and right sides
图6、图7是本发明实施例1的主视和俯视示意图Fig. 6 and Fig. 7 are front and top view schematic diagrams of
图8、图9是本发明实施例2的主视和俯视示意图Fig. 8 and Fig. 9 are front view and top view schematic diagrams of
图10、图11是本发明实施例3的主视和俯视示意图Fig. 10 and Fig. 11 are front and top view schematic diagrams of
图12、图13是本发明实施例4的主视和俯视示意图Fig. 12 and Fig. 13 are front and top view schematic diagrams of
图14、图15是本发明实施例5的主视和俯视示意图Fig. 14 and Fig. 15 are front and top view schematic diagrams of
图16、图17是本发明实施例6的主视和俯视示意图Fig. 16 and Fig. 17 are front and top view schematic diagrams of Embodiment 6 of the present invention
图18、图19是本发明实施例7的主视和俯视示意图Fig. 18 and Fig. 19 are front and top view schematic diagrams of Embodiment 7 of the present invention
图20、图21是本发明实施例8的主视和俯视示意图Fig. 20 and Fig. 21 are front and top view schematic diagrams of Embodiment 8 of the present invention
图22是采用本发明方法的分液式空气冷凝器Fig. 22 is the liquid separation type air condenser adopting the method of the present invention
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图4所示,本发明的换热器包括至少一组上下排列的换热管1,在换热管1的左右两端分别设置一连通换热管1的上、下直通的联箱2,两联箱2内分别间隔设置有若干漏液阻汽装置10,两联箱2内的漏液阻汽装置10的设置位置呈交错状,使两联箱2形成左右顺序连通的多个分液空间,各分液空间大小根据分液量的变化呈逐渐递减状。如果本发明的换热器作为冷凝器,在第一级联箱空间(图中为左侧,但不限于此)连接一进汽管3,两侧联箱2的底部并联连接一出液管4,换热管1上设置有翅片5。本发明的漏液阻汽装置10包括镶嵌入联箱2内的基板11,基板上设置有至少一个当量直径为2~5mm的主孔和若干个当量直径小于2mm的辅助孔。下面是本发明漏液阻汽装置10的实施例。As shown in Fig. 4, the heat exchanger of the present invention includes at least one group of
实施例1:Example 1:
如图6、图7所示,本发明漏液阻汽装置10包括一与换热器联箱2横截面大小相同的基板11,基板11的中心具有一个当量直径为2~5mm同孔径的主孔12,围绕主孔12均匀排布有一圈当量直径小于2mm同当量孔径的辅助孔13。当换热器2上游换热管1中产生的冷凝液体较少时,由联箱2分离出来的液体会在基板11的主孔12和辅助孔13表面形成一层液膜,阻止液体和汽体从主孔12和辅助孔13流出;当液量稍增大时,孔径较大的主孔12会首先渗液,相当于现有技术中的单根排液管排液。当分离出来的液量较大时,液体的压力会破坏覆盖在辅助孔13表 面的液膜,而从辅助孔13中也渗出,这样就相当于增加为多根排液管排液,解决了现有技术中排液量受到限制的问题。As shown in Fig. 6 and Fig. 7, the leaking liquid
实施例2:Example 2:
如图8、图9所示,本实施例中的主孔12和辅助孔13的尺寸范围与实施例1类似,不同的是主孔12和辅助孔13是变当量孔径的锥台孔,当量孔径可以上面大,下面小;也可以上小下大,还可以是任意的变截面积形式。这种结构可使得主孔12和辅助孔13中都能够承载一定量的冷凝液,主孔在冷凝液量相对较低时,也能保证排液的连续,可防止蒸汽穿过;辅助孔13的孔隙中有冷凝液可提高其阻汽能力,防止蒸汽穿过,也可以依据孔型既能提高阻汽能力又能加速排液。As shown in Fig. 8 and Fig. 9, the size range of the
实施例3:Example 3:
如图10、图11所示,本实施例中的主孔12和辅助孔13之间是相互相交的,呈现“梅花”孔形结构。相交的梅花孔形结构可看作是一个主孔的延展结构,相比单一主孔12结构,其流通当量直径有所增大,可有效强化主孔12的冷凝液流通能力,同时辅助孔13与主孔12相交能够在液量相对较小时通过表面张力粘附一定的冷凝液,强化了装置的阻汽液封能力。As shown in FIG. 10 and FIG. 11 , the
实施例4:Example 4:
如图12、图13所示,本实施例中的辅助孔13与主孔12相交,形成“梅花”孔形结构的同时,还设置了与主孔12不相交的辅助孔13。这是一种上述结构的组合,在流通面积增大的同时,保证了漏液阻汽装置在更大的流通范围具有调节能力。As shown in Fig. 12 and Fig. 13, the
以上结构的功能主要是从孔结构上采用不同当量孔径相组合的方法强化漏液阻汽装置的阻汽能力和液体流量调节能力,主孔12保证漏液阻汽装置的基本漏液能力,辅助孔13保证漏液阻汽装置的液体流量调节能力,在液体量较小时,通过液封作用阻隔蒸汽流通。直接采用上述多孔结构基板11,对解决换热器系统机油堵塞基板11方面有着明显的优势。The function of the above structure is mainly to strengthen the steam-blocking ability and liquid flow regulation ability of the liquid-leakage vapor-arresting device by combining different equivalent pore diameters from the pore structure. The
实施例5:Example 5:
如图14、15所示,本实施例是在制作的基板11上设置的主孔12和辅助孔13中设置多孔介质芯4。在制冷剂流量较小的换热器中,由于冷凝液流量较小,需要更小的孔隙结构来保证孔结构的阻汽能力,填充多孔介质芯4,可在不改变孔结构的条件下,增强孔隙表面张力作用,强化阻汽能力。同时多孔介质芯4的抽吸作用亦可保证冷凝液的流通,实现小制冷剂流量下的分液作用。As shown in FIGS. 14 and 15 , in this embodiment, the porous
实施例6:Embodiment 6:
如图16、17所示,本实施例是在主孔与辅助孔相交呈现“梅花”孔形结构的孔径内设置多孔介质芯4,这种结构可以在具备了上述实施例3特点基础上,加强了装置的阻汽效果。As shown in Figures 16 and 17, in this embodiment, a porous
实施例7:Embodiment 7:
如图18、19所示,本实施例是在主孔12与辅助孔13相交呈现“梅花”孔形结构的同时还设置了与主孔不相交的辅助孔13的情况下,在各孔中设置了多孔介质芯4。这种结构是上述实施例4所描述的结构组合的情况下,在流通面积增大的同时保证了漏液阻汽装置在更大的流通范围具有调节能力,同时保证了装置的阻汽效果。As shown in Figures 18 and 19, in this embodiment, when the
实施例8:Embodiment 8:
如图20、21所示,本实施例与实施例1类似,但是采用多孔介质材料作为基板11,配合主孔12、辅助孔13的结构,通过多孔介质材料本身的多孔结构保证阻汽能力,通孔结构保证漏液分流能力。As shown in Figures 20 and 21, this embodiment is similar to
上述各实施例中,漏液阻汽装置10采用与联箱2横截面相同的固体材料或固体多孔介质作为基板11,一般为金属材料,在保证与所述联箱无泄漏紧密接触的前提下,也可采用其他材料。基板直接镶嵌在联箱中确定的位置,对金属材料基板一般采用焊接方式固定,结构大为简化。多孔板上的孔可以采用不同当量孔径、结构的孔构成,各个孔结构可是变当量孔径,也可以是同当量孔径,多孔介质可以采用粉末颗粒烧结制成的多孔介质或丝网等。In each of the above-mentioned embodiments, the liquid leakage and
实施例9:采用本发明方法可以在各种制冷制热设备中应用。Embodiment 9: The method of the present invention can be applied in various refrigeration and heating equipment.
如图22所示,本实施例是在分液式空气冷凝器中的应用,安装有漏液阻汽装置10的联箱2替代了原分液式空气冷凝器中的分液管和联箱结构,一侧的联箱2通过换热管连接另一侧联箱2,左右两侧联箱2内交错镶嵌并固定有多个漏液阻汽装置10,将两侧联箱2分隔成左右顺序连通的多个汽液分离空间,第一级联箱2连接一进液管3,最底部的两侧联箱2底部并联连接一出液管4,换热管1上设置有翅片5。As shown in Figure 22, this embodiment is an application in a liquid-separated air condenser, and the
本发明使用时,通过换热管1换热产生的冷凝液,在联箱2中由于重力作用汇聚到漏液阻汽装置10上部,随着冷凝液的不断积累,在重力作用下冷凝液会首先由孔径较大的主孔12排走,直径较小的辅助孔13会由少量的冷凝液形成的液膜封住,有效地防止蒸汽通过,而当冷凝液量比较大,在漏液阻汽装置10上部聚集的冷凝液增多,液层厚度增大,重力产生的压头增大,小直径的辅助孔13的通流能力被激活,能够有效减少冷凝液在分液装置上部的过度聚集。孔的流通能力 实验表明,在一定液位高度条件下,通孔的冷凝液流量大致与通孔流通面积成正比,因此通过定义参数孔隙率S表征漏液阻汽装置10的流通能力,When the present invention is in use, the condensate produced by the heat exchange of the
S=Ap/At S=A p /A t
其中Ap,At分别为各孔流通面积之和与基板表面积。参数S由冷凝器系统循环流量确定,大致为此的20~50%。Among them, A p and At are respectively the sum of the flow areas of each hole and the surface area of the substrate. The parameter S is determined by the circulation flow of the condenser system, which is roughly 20-50% of this.
本发明方法还可以用于其它各种制冷制热设备中,在此不再一一赘述,任何基于本发明原理和技术方案上的改进和等效变换均不应排除在本发明的保护范围之外。The method of the present invention can also be used in various other refrigerating and heating equipments, and will not repeat them one by one here. Any improvement and equivalent transformation based on the principles and technical solutions of the present invention should not be excluded from the protection scope of the present invention. outside.
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CN102853586B (en) * | 2012-09-04 | 2014-10-29 | 广东美的制冷设备有限公司 | Concurrent flow heat exchanger and air conditioner |
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CN103063073B (en) * | 2012-12-28 | 2014-08-13 | 广东工业大学 | Liquid separating core and multi-stage cooling heat exchanger with liquid separating core |
CN103743284B (en) * | 2013-12-19 | 2016-07-06 | 广东工业大学 | A kind of liquid separation header |
CN105352350B (en) * | 2015-12-15 | 2017-08-25 | 中铁西北科学研究院有限公司 | The hot stake of multisection type |
CN106196749B (en) * | 2016-07-08 | 2018-08-24 | 南昌大学 | A kind of gas-liquid separated condenser |
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