CN101482218A - Elastic section bar with 3D pattern, its processing method and forming machine - Google Patents
Elastic section bar with 3D pattern, its processing method and forming machine Download PDFInfo
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- CN101482218A CN101482218A CNA200810000451XA CN200810000451A CN101482218A CN 101482218 A CN101482218 A CN 101482218A CN A200810000451X A CNA200810000451X A CN A200810000451XA CN 200810000451 A CN200810000451 A CN 200810000451A CN 101482218 A CN101482218 A CN 101482218A
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Abstract
The invention discloses an elastic profile with stereo-image, a processing method and a forming machine thereof. The elastic profile comprises a layer of elastic material plate which is acted as profile and is equipped with stereo-impressing drawing. The processing method comprises the following steps: cutting the original elastic material plate into predetermined standard lump elastic material plate or determined standard elastic material plate in roll state; rolling and molding the elastic material plate in an opposite-compression roller with concavo-convex drawing and then wedging at the discharge port on the other side of the opposite-compression roller, thus the elastic material plate rolled by the roller is separated from the left parts of the original elastic material plate. The forming machine comprises an opposite-compression roller machine, wherein the roller machine is equipped with an opposite-compression roller containing a stereo-image stamper. The opposite-compression roller is linked with an embossing motor through a transmission shaft, a wedging machine is positioned at the front side of the opposite-compression roller, and the stereo-image stamper of the opposite-compression roller is an outline molding stamper. By adopting the invention, the molded products utilizing one layer of plate are produced, so the production cost is low; in addition, the forming machine is equipped with a clutch, thus the process speed can be adjusted.
Description
Technical field:
The present invention relates to a kind of impression section bar and manufacture method and molding machine; Relate in particular to a kind of elastic section bar and manufacture method and molding machine with 3 D pattern.
Background technique:
Materials such as rubber, plastic cement, foaming body have the flexible characteristics of compressibility, before being processed into various products, raw sheet are split sheet, to form the elastic material of predetermined dimension, carry out imprinting moulding again.Certainly after this elastic material can being imposed the sanction type and becoming reservation shape, optionally carry out other processing project again, for example form 3 D pattern on the surface, its made finished product is common as shoe-pad, ground cushion, surfboard etc.The suitable procedure of raw sheet process with rubber, plastic cement or foaming body, up to making predetermined thickness, size and forming the manufacture method of the elastic material of tool 3 D pattern on the surface, its flow process is roughly: raw sheet is sent into the chopper machine split the specification of sheet to appointment, then at the elastic material surface forming 3 D pattern of predetermined thickness, size, carry out the thermocompression forming or the typing of colding pressing again, thereby obtain to form the result of 3 D pattern on the elastic material surface.Two kinds of above-mentioned manufacture methodes, though can form 3 D pattern on the elastic material surface, shortcoming is arranged: needed time is long, and elastic material easily has to contract to be received and the characteristic changing phenomenon, and elastic material global density, hardness can not be consistent.
Summary of the invention:
Make the technical deficiency of inconvenient poor effect in order to overcome existing elasticity impression section bar; The object of the invention provides a kind of foam material sheet material with 3 D pattern and manufacture method and molding machine that has only one deck at the normal temperature impression.
For realizing that the technological scheme that the object of the invention is taked is:
A kind of elastic section bar with 3 D pattern comprises an elastic material sheet material, and it is characterized in that: elastic material sheet material is layer of plate, and is provided with three-dimensional impression pattern, and elastic material sheet material is section bar.
Described elastic material sheet material is polyurethane foam material plate, rubber plate, plastic board.
A kind of processing method with elastic section bar of 3 D pattern is characterized in that: the step at elastic material sheet material surface imprint 3 D pattern is:
1, former elastic material sheet material is split the elastic material sheet material that sheet becomes predetermined dimension;
2, with elastic material sheet material have concavo-convex pattern to roller wheel on roll-in, impress out 3 D pattern, and impression sheet material preliminary moulding;
3, split sheet in opposite side discharging direction to roller wheel;
4, preliminary sheet forming separates with the remainder of former elastic material sheet material.
Described when splitting sheet, blade is in the middle branch of elastic material sheet material and the position between the upper surface.
The described upper-lower position to pressure roller about will adjusting before the production reaches and the relative position of splitting the blade of sheet machine; When splitting sheet, what the position of splitting the blade of sheet machine horizontal motion faced preliminary sheet forming splits the sheet position.
Described to roller wheel transversely or establish the 3 D pattern pressing mold of several finished products vertically, with the former elastic material sheet material of bulk, maybe will reserve specification and become web-like elastic material board material on machine, to produce continuously.
A kind of molding machine with elastic section bar of 3 D pattern, comprise one to the pressure roller turbine, to the pressure roller turbine be provided with contain the 3 D pattern pressing mold to roller wheel, up and down to roller wheel through a transmission shaft with the impression motor linkage, both keep synchronous, the front side of roller wheel is provided with splits the sheet machine, it is characterized in that: the 3 D pattern pressing mold to roller wheel is a contoured pressing mold; Be respectively equipped with electronic distance adjustor up and down on the described support to roller wheel to the pressure roller turbine.
Establish a clutch on the described impression drive axle of motor, and be provided with the gear controller that is connected with clutch; Be provided with the speed-regulating controller of splitting the dynamo-electric machine of sheet.
Described below to comprising the roll adjustment motor in the roller wheel motorized nip adjustment mechanism, roll adjustment motor and a couple axle be interlock mutually; The couple axle two ends then are respectively equipped with Knucle-gear, establish a vertical screw rod respectively at the two ends of couple axle, and a dish gear is fixed in the bottom of screw rod, and dish gear and support are connected and fixed, dish gear and Knucle-gear engagement; A screw mandrel cover is established in the upper end of screw rod, is provided with bearing in the both sides to roller wheel, and the outside of bearing and screw mandrel cover are fixing; Comprise the roll adjustment motor in the superincumbent motorized nip adjustment mechanism to roller wheel, roll adjustment motor and couple axle be interlock mutually; The couple axle two ends are respectively equipped with Knucle-gear, establish a vertical roll adjustment axle respectively at the couple axle two ends, and a silk dish gear is fixed in the middle and upper part of roll adjustment axle, and silk dish gear and support are connected and fixed, silk dish gear and Knucle-gear engagement; The upper end of roll adjustment axle is a screw rod, and screw rod upwards is threaded with silk dish gear shaft; The top two ends to roller wheel are provided with bearing, and the lower end of the outside of bearing and roll adjustment axle is fixed; Be provided with up and down roll adjustment button to roller wheel.
Described outer end one side to roller wheel on top is established a sensor, and the control switch of sensor is connected in the control circuit of impression motor.
Couple axle middle part, described top one side is provided with clutch, and the roll adjustment motor is connected with the couple axle one end outside; The both sides of the couple axle of bottom respectively are provided with a clutch, and the roll adjustment motor output end is connected with the couple axle middle part.
The invention has the beneficial effects as follows: do not need heat heating, operation is few, processes easyly, can time processing go out approved product; Only use layer of plate, the raw material low cost of manufacture; Be provided with clutch, can adjust processing speed; Be provided with distance adjustor, the automaticity height to roller wheel.
Description of drawings:
Fig. 1 is the structural representation of product of the present invention;
Fig. 2 is a processing method block diagram of the present invention;
Fig. 3 is the structural representation of molding machine of the present invention;
Fig. 4 is the cross-sectional schematic of distance adjustor of the present invention;
Fig. 5 is the structural representation of elastic material sheet material of the present invention when cutting into slices behind impression;
Fig. 6 is the structure sectional view of elastic material sheet material of the present invention after section.
1, elastic material sheet material; 2, to the pressure roller turbine; 3, to roller wheel; 4, transmission shaft; 5, impression motor; 6, clutch; 7, gear controller; 8, split the sheet machine; 9, blade; 10, mould; 11, roll adjustment motor; 12, couple axle; 13, silk dish gear; 14, roll adjustment axle; 15, screw mandrel cover; 16, screw rod; 17, bearing; 18, Knucle-gear; 19, bearing; 20, dish gear; 21, sensor.
Embodiment:
The present invention is further detailed explanation below in conjunction with drawings and Examples.
As Fig. 1, Fig. 5, shown in Figure 6, product of the present invention comprises one deck elastic material sheet material 1, and is provided with three-dimensional impression pattern, and elastic material sheet material 1 is section bar.Product of the present invention is the series products (as shown in Figure 1) of foamed shoe-pad, is elastic material sheet material 1 impression that branch cuts is come out directly to obtain product.Elastic material sheet material 1 is at least polyurethane foam material plate, rubber plate, plastic board.
As shown in Figure 2, the processing method of product of the present invention,
Step at elastic material sheet material 1 surface imprint 3 D pattern is:
1, former elastic material sheet material 1 is split the elastic material sheet material 1 that sheet becomes predetermined dimension, just cut into greater than the square elastic material sheet material 1 of shoe-pad size if make shoe-pad.
2, before producing, to adjust upper-lower position up and down, reach and the relative position of splitting the blade of sheet machine pressure roller.When splitting sheet, what the position of splitting the blade of sheet machine horizontal motion faced preliminary sheet forming splits the sheet position.
3, with elastic material sheet material 1 have concavo-convex pattern to roller wheel 3 on roll-in, impress out 3 D pattern, and impression sheet material preliminary moulding.Elastic material sheet material 1 can be die-cut to shoe-pad to roller wheel 3, the time processing moulding.The elastic material sheet material 1 that branch is cut on to the input platform of pressure roller turbine 2 to good position, sheet material and mold alignment to roller wheel 3, the mould line starting end of mould will align with the starting end of sheet material.
4, roller wheel 3 opposite side discharging directions are being split sheet, sheet material is being divided into two-layer up and down.The blade 9 of splitting sheet machine 8 is in the middle branch of elastic material sheet material 1 and the position between the upper surface, and the sheet forming of blade 9 belows is a processed product.Can process needs adjustment position up and down according to reality, realize the position of cutting roller wheel 3.
5, preliminary sheet forming separates with former elastic material sheet material 1 remainder, obtains processed product like this.
In addition to roller wheel transversely or be provided with the 3 D pattern pressing mold of several finished products vertically, with the former elastic material sheet material of bulk, maybe will reserve specification and become web-like elastic material board material on machine, to produce continuously.
So once finish the impression space pattern and the profile typing of sheet material.The middle process step does not need heating or cold working again, and operation has been simplified, and work efficiency has improved, and can use this to the advantage of foam material at the normal temperature coining simultaneously.
As Fig. 5, shown in Figure 6, when the impression space pattern, the space pattern of sheet material is the first one-step forming of impression just, for that layer of plate part of product, when impression, to recessed part, after cutting, epirelief after sheet material recovers normal state, Ji Ya part is not constant, so just forms space pattern.In Fig. 6, blade cuts from the middle part of sheet material, in the time of actual production, can regulate the position of cut-off lines according to the production and processing situation.
As shown in Figure 3, Figure 4, molding machine of the present invention is established one to pressure roller turbine 2, to pressure roller turbine 2 be provided with contain the 3 D pattern pressing mold to roller wheel 3, the positive front sides in the middle of the roller wheel 3 are provided with the sheet machine 8 of splitting.Pressure roller turbine 2 is established a support, and the rear portion on the support is provided with roller wheel 3, and the front portion of roller wheel 3 is provided with worktable, and the worktable rear portion is right against up and down to roller wheel 3 middle parts.Establish left and right sides positioning plate on the worktable, be used for sheet material about the location.Up and down roller wheel 3 is linked with impression motor 5 through universal joint, transmission shaft 4, both keep synchronous.Establish clutch 6 between impression motor 5 output terminals and the transmission shaft 4, and on operating console, be provided with gear controller 7, be used to adjust processing speed, be suitable for the rapidoprint of different-thickness specification.
In addition, be respectively equipped with up and down position adjusting mechanism (electronic distance adjustor) on the support to pressure roller turbine 2, chopper machine knife blade 9 fixed-site to roller wheel 3.Below to comprising roll adjustment motor 11 in the roller wheel 3 motorized nip adjustment mechanisms, roll adjustment motor 11 and a couple axle 12 be interlock mutually.Couple axle 12 two ends then are respectively equipped with Knucle-gear 18, establish a vertical screw rod 16 respectively at the two ends of couple axle 12, and a dish gear 20 is fixed in the bottom of screw rod 16, and dish gear 20 is connected and fixed with support, dish gear 20 and Knucle-gear 18 engagements.A screw mandrel cover 15 is established in the upper end of screw rod 16, is provided with bearing 17 in the both sides to roller wheel 3, and the outside of bearing 17 and screw mandrel cover 15 are fixing.Comprise roll adjustment motor 11 in the superincumbent motorized nip adjustment mechanism to roller wheel 3, roll adjustment motor 11 and couple axle 12 be interlock mutually.Couple axle 12 two ends are respectively equipped with Knucle-gear 18, establish a vertical roll adjustment axle 14 respectively at couple axle 12 two ends, and a silk dish gear 13 is fixed in the middle and upper part of roll adjustment axle 14, and silk dish gear 13 is connected and fixed with support, silk dish gear 13 and Knucle-gear 18 engagements.The upper end of roll adjustment axle 14 is a screw rod, and screw rod and silk dish gear 13 are threaded on axially.The top two ends to roller wheel 3 are provided with bearing 19, and the lower end of the outside of bearing 19 and roll adjustment axle 14 is fixed.Be provided with up and down roll adjustment button to roller wheel 3.
In addition, couple axle 12 middle parts one side on top is provided with clutch 6, and roll adjustment motor 11 is connected with the couple axle 12 1 ends outside; The both sides of the couple axle 12 of bottom respectively are provided with a clutch 6, and the output terminal of roll adjustment motor 11 is connected with couple axle 12 middle parts.Being provided with clutch 6 can realize a two ends while or an end to roller wheel are regulated height.On support, be provided with the calibrated scale of regulating height.
When the position regulated roller wheel, press the roll adjustment knob, then roll adjustment motor 11 drives couple axle 12 rotations, couple axle 12 drives silk dish gear 13,20 rotations of dish gear through Knucle-gear 18, realized the rotation of roll adjustment axle 14, screw rod 16, roll adjustment axle 14 drives to go up roller wheel 3 is moved, and screw rod 16 maintains static, and drives moving roller wheel 3 down through screw mandrel cover 15.Like this through the upper-lower position adjustment of roller wheel 3 being realized cutting the adjustment of position, the setting of product thickness.
The front and back position of chopper machine can be by the handwheel adjustment, realizes chopper and to position adjustment between the roller wheel 3.Be provided with the speed-regulating controller of splitting the dynamo-electric machine of sheet, be used for adjusting and split sheet machine operating rate, adapt to the sheet material of different-thickness and material.
In addition, establish a sensor 21 in outer end one side to roller wheel on top, the control switch of sensor is connected in the control circuit of impression motor.When roller wheel is revolved turn around after, just impress after a product finishes, the spinning movement of sensor sensing parts, its control switch quits work the impression motor, operator put into an elastic material sheet material again like this, continue to impress.
As shown in Figure 5, be a contoured pressing mold to the space pattern pressing mold of roller wheel 3, be provided with the mould 10 that cuts at product profile place, be used for cutting to sheet material (obtaining product) profile.In the space pattern pressing mold profile has been exactly the space pattern part.
Claims (10)
1, a kind of elastic section bar with 3 D pattern comprises an elastic material sheet material, and it is characterized in that: elastic material sheet material is layer of plate, and is provided with three-dimensional impression pattern, and elastic material sheet material is section bar.
2, a kind of elastic section bar with 3 D pattern according to claim 1, it is characterized by: elastic material sheet material is the polyurethane foam material plate.
3, a kind of processing method with elastic section bar of 3 D pattern is characterized in that: the step at elastic material sheet material surface imprint 3 D pattern is:
[1], former elastic material sheet material is split the elastic material sheet material that sheet becomes predetermined dimension;
[2], with elastic material sheet material have concavo-convex pattern to roller wheel on roll-in, impress out 3 D pattern, and impression sheet material preliminary moulding;
[3], split sheet in opposite side discharging direction to roller wheel;
[4], preliminary sheet forming separates with the remainder of former elastic material sheet material.
4, a kind of processing method with elastic section bar of 3 D pattern according to claim 3 is characterized by: will adjust the upper-lower position to pressure roller up and down before producing, reach and the relative position of splitting the blade of sheet machine; When splitting sheet, what the position of splitting the blade of sheet machine horizontal motion faced preliminary sheet forming splits the sheet position.
5, a kind of processing method according to claim 3 with elastic section bar of 3 D pattern, it is characterized by: to roller wheel transversely or be provided with the 3 D pattern pressing mold of several finished products vertically, with the former elastic material sheet material of bulk, maybe will reserve specification and become web-like elastic material board material on machine, to produce continuously.
6, a kind of molding machine with elastic section bar of 3 D pattern, comprise one to the pressure roller turbine, to the pressure roller turbine be provided with contain the 3 D pattern pressing mold to roller wheel, up and down to roller wheel through a transmission shaft with the impression motor linkage, both keep synchronous, the front side of roller wheel is provided with splits the sheet machine, it is characterized in that: the 3 D pattern pressing mold to roller wheel is a contoured pressing mold; Be respectively equipped with electronic distance adjustor up and down on the described support to roller wheel to the pressure roller turbine.
7, a kind of molding machine with elastic section bar of 3 D pattern according to claim 6 is characterized by: establish a clutch on the impression drive axle of motor, and be provided with the gear controller that is connected with clutch; Be provided with the speed-regulating controller of splitting the dynamo-electric machine of sheet.
8, a kind of molding machine with elastic section bar of 3 D pattern according to claim 6 is characterized by: below to comprising the roll adjustment motor in the roller wheel motorized nip adjustment mechanism, roll adjustment motor and a couple axle be interlock mutually; The couple axle two ends then are respectively equipped with Knucle-gear, establish a vertical screw rod respectively at the two ends of couple axle, and a dish gear is fixed in the bottom of screw rod, and dish gear and support are connected and fixed, dish gear and Knucle-gear engagement; A screw mandrel cover is established in the upper end of screw rod, is provided with bearing in the both sides to roller wheel, and the outside of bearing and screw mandrel cover are fixing; Comprise the roll adjustment motor in the superincumbent motorized nip adjustment mechanism to roller wheel, roll adjustment motor and couple axle be interlock mutually; The couple axle two ends are respectively equipped with Knucle-gear, establish a vertical roll adjustment axle respectively at the couple axle two ends, and a silk dish gear is fixed in the middle and upper part of roll adjustment axle, and silk dish gear and support are connected and fixed, silk dish gear and Knucle-gear engagement; The upper end of roll adjustment axle is a screw rod, and screw rod upwards is threaded with silk dish gear shaft; The top two ends to roller wheel are provided with bearing, and the lower end of the outside of bearing and roll adjustment axle is fixed; Be provided with up and down roll adjustment button to roller wheel.
9, a kind of molding machine with elastic section bar of 3 D pattern according to claim 8 is characterized by: outer end one side to roller wheel on top is established a sensor, and the control switch of sensor is connected in the control circuit of impression motor.
10, a kind of molding machine with elastic section bar of 3 D pattern according to claim 8 is characterized by: couple axle middle part one side on top is provided with clutch, and the roll adjustment motor is connected with the couple axle one end outside; The both sides of the couple axle of bottom respectively are provided with a clutch, and the roll adjustment motor output end is connected with the couple axle middle part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA200810000451XA CN101482218A (en) | 2008-01-11 | 2008-01-11 | Elastic section bar with 3D pattern, its processing method and forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA200810000451XA CN101482218A (en) | 2008-01-11 | 2008-01-11 | Elastic section bar with 3D pattern, its processing method and forming machine |
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| CN101482218A true CN101482218A (en) | 2009-07-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA200810000451XA Pending CN101482218A (en) | 2008-01-11 | 2008-01-11 | Elastic section bar with 3D pattern, its processing method and forming machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371598A (en) * | 2010-08-12 | 2012-03-14 | 江苏恒康家居科技有限公司 | Method for cutting sponge by using anomalous pressing sponge-cutter |
| CN108851339A (en) * | 2018-06-27 | 2018-11-23 | 泉州邦尼生物科技有限公司 | Shock-absorbing ventilating insole and preparation method thereof |
| TWI820958B (en) * | 2022-10-07 | 2023-11-01 | 峻典股份有限公司 | Automated insole material out-of-mold heating and simultaneous multiple sets of mold material changing process methods |
-
2008
- 2008-01-11 CN CNA200810000451XA patent/CN101482218A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371598A (en) * | 2010-08-12 | 2012-03-14 | 江苏恒康家居科技有限公司 | Method for cutting sponge by using anomalous pressing sponge-cutter |
| CN102371598B (en) * | 2010-08-12 | 2013-08-14 | 江苏恒康家居科技股份有限公司 | Method for cutting sponge by using anomalous pressing sponge-cutter |
| CN108851339A (en) * | 2018-06-27 | 2018-11-23 | 泉州邦尼生物科技有限公司 | Shock-absorbing ventilating insole and preparation method thereof |
| TWI820958B (en) * | 2022-10-07 | 2023-11-01 | 峻典股份有限公司 | Automated insole material out-of-mold heating and simultaneous multiple sets of mold material changing process methods |
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Application publication date: 20090715 |